Restoring a TaoTao 110cc Chinese ATV! Complete motor rebuild! Part 4
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- Опубліковано 13 лип 2024
- Today on Praska Boy's Garage I Completely rebuild the 110cc motor for my TaoTao ATA110 Chinese ATV. It gets a completely new top end ( Piston, rings, sleeve, valves, seals and gaskets)! Hope you enjoy the video and thanks for watching!
~PARTS LIST~
Cylinder Kit 52mm for 110cc Engine: www.vmcchineseparts.com/colle...
Cylinder Valve Rebuild Kit: amzn.to/3kNShUi
Gasket Set for Chinese Honda 110cc: amzn.to/3h5iWK0
PZ20 Carburetor: amzn.to/2Q4cd7q
Wiring Harness: amzn.to/3gdno8w
Oil Cap Dip Stick - amzn.to/2IZoKc1
~SHOP SUPPLIES~
AMSOIL Formula 4-Stroke Power Sports Synthetic Motor Oil SAE 0W-40
Valve Grinding Compound - amzn.to/3j81XHr
High Tack Gasket Sealant - amzn.to/3dqnh9N
Carb and Choke Cleaner - amzn.to/3iV7wZn
~SPECIALITY TOOLS USED~
Compression Tester: amzn.to/2Ydby7U
Leak Down Test Kit: amzn.to/315w2Bz
Valve Spring Compressor: amzn.to/348idnR
Valve Lapper Set: amzn.to/3iQBuyi
Feeler Gauge: amzn.to/33ULySi
Copyright Free Music used:
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Music provided by “NEFFEX music” under creative commons license as shown at the original channel and under each video’s description.Url: ua-cam.com/channels/Bef.html... - Авто та транспорт
Nice video! I also like the end with your little guy enjoying the ride. My boy turned 18 and I always remember how much fun we had together. Get all the hugs you can brother...you'll blink your eyes and he'll be 18.
I know what you mean! I have 3 boys and a little girl. They already have grown up to fast!
We need more people like you. DIY is the future! ☆Choice☆
Thanks Trent, much appreciated!
Love what this guys doing👍. What a stand up individual and thorough work/hobby
Much appreciated, thanks!
Thank you so much for your videos and knowledge! I have completely restored 2 sunl 110cc quads from ground up watching your videos over and over. My daughter and I thank you :)
Love that man! I appreciate you watching and Im glad I was able to help!
Great content! You have helped me with maintaining our 2007 ATA-110/B1. After watching your videos, I'll be repairing the small oil leak our's has developed.
Love to hear it! Thanks for watching!
U keep killing it man! Never skip or fast forward because ur videos are that good!
Mario's Rocking Kitchen Thank you so much! I really appreciate that and also it helps the UA-cam algorithm so that’s a huge help for the channel!
Awesome job brother!!! Can’t wait to see the bike all put together, I can see and appreciate the hrs put into her !
Doing a rebuild that’s for the family you always want to do it right !!!
Appreciate the support! Working on part 5 right now ;)
@@PraskaBoysGarage wya though??
Thanks for being a Great dad, Respect
Great channel! I am rebuilding 2 tao tao 110b ATVs. Your content is extremely helpful!
Well done sir, well done!!! You make it easy working on the atv’s. Great teacher!!
This was a pleasant surprise. I have been waiting for this video. Love your videos dude!
I am rebuilding a 125 Chinese engine right now. I was about done and the plastic plug that covers the timing mark broke in the case cover. When removing it, the pieces went into the cover. Had to remove it and of course the gasket tore. Now waiting on parts...again!!
Been there man! Honestly I completely forgot to order my chrome covers but I wasn't going to make that the reason this video got delayed any longer! Like always thanks for watching Tom!
It's entertaining and educating to watch the process of restoration with you, thanks
Thanks, glad you enjoyed it!
I love that you have fun while doing this. That’s the life, man!
I wouldn't have it any other way! Thanks for watching!
@@PraskaBoysGarage I have a 125cc Chinese pit bike engine that I’m hoping this video will help me figure out which seal is bad. Somehow the tube coming off the crank case breather got plugged so pressure built up and now even though it’s unplugged oil is leaking from the engine case 😬
EDIT: when I say “somehow”, I mean, “I plugged it because I am a dummy and was closing off emission bits since I changed the carburetor!” OOps!
“Alexa, please send me more gaskets...”
Nice job. I just rebuilt a honda xr70 and put training wheels on for my 3 year old son. He rides it like a champ
3 years old!!! Dang, that's a lot of bike for 3. I just took my 3 year old down to power wheels after his first real crash on a 50cc atv!
@@PraskaBoysGarage I got it governed down so he can't go to fast in 1st gear. The training wheels work awesome and I can't even pull the bike over on its side. He has a 110cc xpro atv and he rides it like he stole it.
@@PraskaBoysGarage also he watches your videos with me. I have have learned a lot and have now been working on several china quads I got from junkyard. Most have been bad wiring issues. Motors all ran with a little love 😆😆😆
@@geneperrego5107 Love it man! Appreciate the support and good luck on your future projects!
Can i get the 125 cc cylinder kit from same supplier ? I got a 125 engine thats locked up and would like to rebuild it and swap it out for my 110 . Any help would be great , and keep up the great vids , i know alot of people put down the china atv but they seem to forget the motors are honda clones and honda has been doing it right for a long time this is why the motors are used in the china buggies as well as atvs , sure the chassy parts can be crap but if you take care of the motors they can last a long time ..
Great video. It's looking great. Loved the family segment at the end.
Thank You! Editing the ending has me more excited than anything else these last few videos. Will definitely keep it up for all future videos to come!
Yeah!!!! I finally got around to watching your video!!! Great video!!!
Yay! Thank you Jacob!
My 7y/o is wanting a Quad bad. I came across your channel yesterday and has me confident in these 110 clones. Picking a new one up tomorrow and gonna talk my father in law into digging out the one he picked up years ago (wasn't running) for my oldest but he never did anything with it.
Glad you did! Thanks for watching, and good luck on your project! Let me know if you have any questions.
Nice to see another new one. Thanks BJ!
You bet! Thanks for watching!
AWESOME video! Can't wait to see more!!
Glad you liked it! Thanks for watching!
Thanks to share that! Well explained and it's nice to see someone enjoying the results of his work ;) Keep It Up!
I get so excited every time you upload, because it's so good
Thank you! Always happy to hear from you brother!
Absolutely awesome video mate. Top of the range as normal 👌👌👌
Thanks man! I can always count on you for some positive vibes in the comments!
Great stuff!
Nice, Following you from Puerto Rico i just got 2 abandoned atvs, 110cc and a 125cc keep up the content
That's awesome! Good luck on your projects and thanks for watching!
Need to bring the content out quicker man love the vids
Thanks man, that's what I'm working towards! Balance between work, family and the shop!
Completely understand bro keep up the good work
@@jakepurcell1063 Thank You!
@@PraskaBoysGarage how do you time that chain? Or does it just have to match up the screw holes
@@PraskaBoysGarage I just took mine apart and idk what way I put on the chain on the sprocket
Nice work that was really awesome enjoyed the vid was proffional good job
Glad you enjoyed it, thank you!
Great series.
Thanks brother!
Love your content man keep it up
Thanks Jaydin, will do!
I'm your #1 fan
I know you are! I appreciate you!
Your work, we add, keep it up
Looks great!
Thanks!
Praska Boy's Garage no problem U make the co ntent!
Awesome!
Very helpful, you earned my subscription!
Thank you! I see you have a lot of videos on your channel as well I will have to check them out!
@@PraskaBoysGarage Thanks, im going to have to tear into one of those motors!
@@hereshopengarage2790 Have fun man! Let me know if you have any questions but it looks right in your wheel house!
@@PraskaBoysGarage they look kinda complicated but I think I can figure them out! Lol! I'll definitely be asking questions!
Love the videos! Keep it up
Thanks! Will do!
Very cool video !!
Thank you very much!
Restauring a street legal 160cc atm :D, cool video man
Thanks! Good luck on your project!
very helpful
Glad it helped!
Love the diesel convo 😂😂 caught red handed
We all have our fail moments! Editing gives the power for content creators to eliminate those moments, but I feel it's important to share mine every now and again :)
Wow quality content !
Thank you!
Well that engine is super clean it will last long now
Mechanic These little things are tanks! Take care of them and they will take care of you!
great video.
Jeff Ferguson Thank you! Glad you like it!
I’m a Big fan, I love your videos and your content absolutely awesome and has helped me a lot with my own projects. The only thing I want to ask is can you do a video on the necessary tools needed to fix these types of engines.
Awesome! Thanks man! That is a great idea. I want to add "How To" videos in with my builds and I think that would be a big help to some people.
Praska Boy's Garage Thank you for the reply, and your fans ask for another upload its been well over due ..✌️
Love his videos
Thank you so much!
@@PraskaBoysGarage no problem bud hoping to see more ❤
New subscriber!! Hello from Spain
Excellent intro BJ.
Glad you like it!
you are indeed genius man i wish you can train me how to restore the motor engine
Thank you, but I am no genius! Have you watched my recent video on how to rebuild the head? ua-cam.com/video/dDhGnXz5yKI/v-deo.html
Keep it up!
Will do! Thanks Steve
That's a cool engine stand. :)
Thanks! I actually had a CNC company laser cut out all the metal to start making and selling my own. I will be selling the kits on my website either as a DIY kit or a completely assembled and power coated. I will post updates on the channel when they are ready!
@@PraskaBoysGarage Send me the link when you do. :)
I need one of those engine stands!
My engine stand is probably the most popular tool I have. I got it off eBay back in 2018, but the seller is hit and miss when he lists them. I am currently working with a guy who owns a CNC machine to start making them myself!
Nice I'm working on a couple of 110 'sfor my little guys...
What brand of hight temp paint went on the block?
I hope you make a 250cc Chinese atv rebuilds, i did my 90cc with 1 of your videos im ready to get a bigger one for myself,, lets rebuild together that 250cc 💪🏽💪🏽😂😂
Glad I could help! Im not sure if a 250cc is in my future. With my 3 boys under 10 years old Im going to focus on youth size for now! But who knows, made a 250 deal will pop up I can't refuse!
Thanks dude I have ripped apart 2ts but never chine 4 strokes
You bet man, glad the video helped!
Nice
Excelentes videos tuve que usar traductor de video pero es genial gracias por compartir tus videos son de mucha ayuda estoy seguro que si doblas el idioma en tus videos tendrás muchísimos seguidores hispanos o latinos. 👍
awesome
Your awesome!
i have a couple of 110 pit bikes ready to get them going really like what you did and will help me so much ..... just wishh i had your set up .....
any videos of it ...
subbed and liked.... good content brother,
Thanks for the sub! Glad you enjoyed the content!
A little diagnostic tip that I noticed is at 4:06 in the video on the end of the clutch, you can see the radial streaking in the oil on the face of that plate, indicating it was run with that worn out oil, and it didn't just sit there and darken.
Thanks for the tip! I'm no mechanic that's for sure, so I always welcome any and all advise. Thanks for watching!
I have 2 50cc kazuma quads that just never seem to want to fire up like they should, I'm about to swap alllllll the heads!
Alright man, good luck on the projects! Let me know if you have any questions!
It's here!!
Yes!!! We made it to Part 4! Better get working on part 5 :)
Hi! Im teaching myself how to work on engines by working on lawnmowers and i recently bought a pit bike to restore which is a big step up. This video is amazing and i love the mix of good acting and delivery of information. My one question is what was the diesel used for?
Thanks, I'm glad you like the content! Diesel is a good cleaner/degreaser that doesn't have any negative effects on the motor. I works best if your trying to clean sludge out of a motor that's been sitting for awhile. You use diesel because you wouldn't want to fill it up with a degreaser or worse soap and water. Just fill the case up, let it sit for a day, shake the crap out of it, empty and fill with oil. Cleans all the junk out nicely!
Thanks for the videos- new subscriber. I’ve owned and repaired GY6 150cc’s but I am struggling with a 2015 Coolster 125cc Gokart (6125). Typically I just download a parts diagram and engine service manual then make my way through it. I have scoured the web with no luck and even spoke to Coolster who claims they don’t even have a parts diagram for it WTH? If you or any subscribers have any resources or can point me in the right direction I would greatly appreciate it. So many questions and no way to find the answers. Your video has been the most helpful.
From Guatemala
That's awesome!
Hi great videos, love your humour and your perfect workshop! Lol can I ask where did you get your engine stand on the bench. Thanks keep it up. Empo
me too.
Forbidden snack pack flavor
Would you please share more of your wisdom...I went with Valvoline 10W-40 Full Synthetic. Got it running Tao Tao 125 cc Jeep go kart Automatic with reverse now experiencing high idle in neutral and I would say regular idle in gear. All parts are new. My. prayers 🙏 are keeping my sanity.🇨🇱🇨🇱😃 THANK YOU.
Hey Antonio! Those little Jeep go karts are awesome! We owned one for a few years and loved it! High Idle can be adjusted with your idle screw on the carb. Turn the idle screw counter clockwise and that should lower it. If it does not go down you might have a kink in your throttle cable line.
Great video! Is there a quick way to determine the engine size? (I just found a mini chopper with one of these engines with no clear indications of engine displacement.)
Thanks!
Most of the time the marking is stamped on the engines cylinder cooling fin. For example if its a 110cc the stamp will read 107cm3
A+
Thank you!
How much torque do you apply to the nuts holding the cylinder head?
I picked up a Tao Tao kids quad with the 110cc engine. It was not running, the guy I bought it from changed the wiring harness. But now I'm not sure if it was supposed to be 2 pole or 6 pole stator. Is there a marking or something on the flywheel showing if the stator should be 2 or 6 to match it?
Thanks for the great video I have gained quite a knowledge in order to rebuild a atv for my kids I’m stuck at starting the unit it seems to take a while to start haven’t done a compression test yet I will get a new plug and perform a comp test.
I just discovered one of the exhaust manifold bolts broken would that cause a compression issue to turn it over
It’s a 110 cc Tao Tao engine any info would be helpful.
Thanks
The exhaust bolt wont cause a loss of compression.
At 6:18 you took the side cover you took off to replace gasket. So what's the bolt in the center of the side plate and any idea why mines leaking oil out of there when running? Do I need to tighten it? Or is it like an over flow?
I think I saw the valve impact mark on the piston when you put it up to the camera.
You are correct. Also you can see it on the valve as well. My guess is while that valve was stuck open and I was checking compression it was slapping. Now that the motor is timed properly and the new valves are seated everything is all good! Good catch!
I bought a new wiring harness and did everything you did and the starter is working but I’m not getting any spark. Do you know what the problem could be?
I watched this video it’ll be good for me I have same one
Glad you liked it!
So I found a four wheeler on the side of the road and I got it to turn over but never got it to crank so I’m buying a whole new wiring harness like you did and to see if it’ll run well. It was submerged in the water, but it still turned over will it still crank
Hey man! I am from swiss and i love your work💪 how do you get all those atvs?! I allso have one... it looks like yours in the video! I must say that this would be me dreamjob in future: to rebuild some chinese atvs, pitbikes and poketbikes😉👍😎
Awesome man! Glad to hear from you! I’m constantly on Facebook marketplace looking for any and all small engine power sports!
What is the plug for on the crank side half almost looks like the oil drain plug? It’s a bit smaller maybe a 15mm vs. 17mm.
I’m working on a Tao Tao 110 and was wondering how do you connect the front brake lines to the actual front brake on the bars one has two little spike things sticking out and the other has two female ends but they don’t fit I think I might have ordered it wrong. And for your rear brakes do you replace them or try to fix I’m trying to fix because they r in pretty good shape, but they just not working like there not stopping wondering if u have any tips
Have you checked the brake fluid and bled any air out of the line?
In this build I am completely replacing the rear breaks with a complete disk brake kit that's already filled with fluid. However it is cheaper to fix the brakes you have and I agree with Max. Check your fluid, might require the brakes to be bleed again. If you can shoot me an email with pictures of the front brakes. Id be happy to take a look at it.
Great Videos. Ty any thoughts on the big bore kits? Are they worth it if I need to rebuild the top end anyway?
Consider doing a version of this where you take it step by step. No fast forward.
Yes! I filmed it both ways but to be timely for this project I only edited it with the time lapse. In my down time I will edit it for a "How To" video soon!
@@PraskaBoysGarage Cant wait for a how to !! thanks buddy
Double checked no kink throttle cable. Break in period, your thoughts please. Thank you for you channel, truly appreciate it.👍🇺🇸🇨🇱
What about the carb idle screw?
@@PraskaBoysGarage No real difference. #75 main jet and the needle is in the third position from the top. All is stock minus the New Racing CDI box ignition coil, plug and cone air filter. Carb too small?
My wrist pin was stuck... That was fun... Out now. didn't want to have to remove connection rod
Starved for oil maybe? Yeah splitting the case is never fun!
Hello! I have a 125cc Tao Tao and it’s idling really high sounds like if I have the full throttle opened. I replaced the throttle cable, carb and the manifold thinking that was the issue because of an ir leak there but it still sounds like I have Throttle opened. Do you think it could be one of the head gaskets?
I just got this used Chinese 4wheeler and when i turn jt on, let it warm up but when my son pushes the gas it looks like is not getting power and will turn off. Any advice? I was going to drain the gas tank and put non ethanol and some seafom, change the oil and the gas filter.
Thank you for your great videos.. what carburetor size would you suggest for a atv chinese 125cc. Mine starts losing power on 3rd gear, but fine on 1st and 2nd. It came with a carb 19pz. I'm wondering if that might be the problem. (Not enough air coming in ??)
Hey you bet, glad you've liked them! The 125cc uses the PZ22, however if you want to get full potential I would recommend buying a VM22 26mm Mikuni knock off for $32 bucks off Amazon. That's what I do because it's way cheaper then a factory Mikuni but still give you a better throttle response and power. amzn.to/3qfbZdu
@@PraskaBoysGarage thanks so much for your reply. Keep up with your great videos :)
Just future advice use it if you want but you can pour kerosene in it let it sit a few minutes an then drain it it'll break the grime loose an clean inside fairly well
Just saw you use disel instead that's also a good method
Hey man do you know the oem bore size for these Tao Tao 110 motors? I have a 110 db14 I’m looking for big bore kit just been trying find measurements in the oem vs the big bore kits I’ve found
Hi, is it possible to stand these engines up, sprocket at the bottom, head pointing up, If the carb was also rotated so it stayed in its original flat position? Would it still run
I have a 110 cc kazuma, the engine seems very similar. Wondering if you know wether the oilpump and oil pickup tube are accesible from the clutch side? I drained oil, let it sit for too long and now I lost prime on the pump.
It's been a minutes since I've replaced a oil pump so without it being in front of me I'm not 100% sure, but I am 99% confident it's on the clutch side in front of the crankshaft gear.
hey man i know this is an old video but was wondering if you could point me in the direction of some new head studs for my 125cc Chinese quad? i found on vmc but not sure if they are correct
I know this is a old video.i have a 125cc fully automatic atv with DNR what kind of clutch do i have is it adjustable
So, my Amazon rebuild kit didn’t come with any instructions and the rings weren’t clearly labeled at all, so I just took a shitty guess and installed the metallic colored one on top and the black one as the second ring. It runs, but it looks like you did it the other way around. Curious.
Awesome video! Not sure if my kids' go kart needs a rebuild or what. It runs fine for a couple miles then quickly loses power then shuts off. It would not start back up until the engine cools down completely. Any ideas?
Thanks! Might not be your engine but more likely a fuel or air flow problem. I would make sure your air filter is clean, fuels lines and filter are clean, and that you have good fuel flow to the carb.
NEFFEX AUTRO NIIIICE
Yeah, I figured after 2 years of the same music I should find some new stuff for the channel. Love editing the endings now!
Praska Boy's Garage :D with good songs it really fun yeah!
Hey i’m replacing the same side of my crank case at 6:57. What torque did you use when tightening the bolts? And was that red paste silicon? Thank you!!
Hey BJ, what oil dip stick do you use your the Taotao 110cc ? Looking on amazon, but having trouble finding one.
UA-cam deletes comments with links, so I've added it to the video description for you. Hope that helps!
Awesome, thanks!
When you test for spark, did u see a lot of spark or just alittle white spark? I rebuilt the top end tried to start it. Did a spark test and got alittle white spark. Kinda seemed weak.
Seemed to be what I would consider normal. It's not as strong as a 212cc predator motor but the plug is half the size. I'd say if you throw some fuel at it and it runs then leave well enough alone!
Long time with out a oil change should all ways do oil changes.
Good job dear would you please share the details information of how’s that’s engine work including gear shifting
Thanks, I will be doing a bottom end rebuild soon this fall and will be posting it on the channel.