Honda 400ex Build - Part 12 Lost - Motor Top End, Piston, Ring End Gaps, Intake Boot, Exhaust Studs

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  • Опубліковано 2 лис 2024
  • Honda 400ex build assemble part 12 Lost Footage Footage (continued from part 12). Assembling the motor top end, Wiseco piston rings, KMS Performance exhaust studs, carburetor intake boot in the engine on the trx400ex. This was accomplished by installing the exhaust studs into the cylinder head, computing the Wiseco piston ring end gaps tolerance against the cylinder (jug) size, measuring the piston ring end gaps in the cylinder (jug), making sure all the piston ring end gap placements are properly aligned, installing the piston rings in the proper orientation, inserting & torqueing all the bolts, and adding o rings and loctite (thread locker) & anti-seize copper thread lubricant. The engine cases were vapor blasted. This is an atv quad 4-wheeler rebuild.
    ** Thanks to Edwin (a subscriber)! ... for asking the question that made me realize I never added this footage to the build! I will be inserting this into the playlist at the proper postion where it should have been all along!
    ** Torque Specs included in video installation
    Deciphering and Computing Wiseco Piston Rings Instructions
    Wiseco Piston Rings
    Measure Wiseco Piston Ring Gaps in the Cylinder (Jug)
    Align Piston Ring End Gap Placements
    KMS Performance Exhaust Studs into Cylinder Head
    Carburetor Intake Boot
    Inserting Bolts
    Torquing Bolts
    ** As part of this Honda trx 400ex build, we are using 2006 trx450r front spindles and both front and rear brake rotors and calipers.
    ** Vapor Blasting was Done by "Vapor Blasting By Design" ... vaporblastingb... ... here in Phoenix, AZ
    Parts and or Tools Used:
    Anti-Seize Copper Thread Lubricant by Versachem
    amzn.to/3kcV1Jp
    Digital Caliper - Electronic Micrometer with Inch and Millimeter Conversion, Large LCD Screen, Auto-Off Feature
    amzn.to/32ZlAMx
    LEXIVON 1/2-Inch Drive Click Torque Wrench - 10 to 150 foot pounds
    amzn.to/3hu0nP4
    LEXIVON 1/4-Inch Drive Click Torque Wrench - 20 to 200 inch pounds
    amzn.to/2IS1JI2
    Valve Spring Compressor Tool
    amzn.to/36ejkBV
    Red Magnetic Oil Drain Plug Bolt
    amzn.to/3kBqJku
    Tusk Crank Case Splitter Separator And Crank Puller Installer Tool Dirt Bike ATV
    amzn.to/33fmN2L
    Maxima MPPL (Multi-Purpose Penetrant Lube), Chain Cleaner, and Chain Wax Ultimate Chain Care Aerosol Combo Kit (Pack of 3)
    amzn.to/33Etc7O
    JFG RACING Red CNC Billet Aluminum Brake Line Hose Clamp Holder For For Honda CR125 CR250R CRF250R CRF250X CRF450R CRF450X CRF250L
    amzn.to/2RFIK4u
    Motion Pro Spinner 2 T-Handle - 1/4" Drive
    amzn.to/3bxRkLL
    UBeesize 54-inch Selfie Stick Tripod, Detachable and Extendable Phone Tripod for Cell Phone, Compatible with iPhone and Android Phone, Includes Wireless Bluetooth Remote, Cell Phone Holder and Gopro Adapter
    amzn.to/324pyTN
    Astro Pneumatic Tool 1600 16-Piece Punch and Chisel Set
    amzn.to/2R8RX4N
    Maxima 80916 Waterproof Grease - 16 oz. Bottle
    amzn.to/3bQ2ziP
    Internal Cylinder Snap Ring Plier - 90 Degree Bent Long Nose Circlip Pliers for Trucks Motorcycles Cars
    amzn.to/2GcJKuh
    4-Piece Snap Ring Pliers Set - Heavy Duty 7-inch Internal/External Circlip Pliers Kit (Tip Diameter 5/64'')-Straight/Bent Jaw - Cr-V Steel - for Ring Remover Retaining- Storage Pouch Included
    amzn.to/32mmN0l
    STANLEY Professional Grade Black Chrome NEW Mechanics Tool Set (Socket Set-229 pieces)
    amzn.to/3iy9X4p
    Forward 5-Inch Heavy Duty Bench Vise 360-Degree Swivel Base and Head with Anvil (5")
    amzn.to/2ZfGjcT
    Scraper Hook and Pick Set - SINOCMP Precision Scraper for O-Ring, Ignition Systems, Intake Valves, Rifle Bolt Faces, Seal Remover Soft Grip Assorted Shapes
    amzn.to/2EQ003X
    Metabo HPT 18V Battery, 3.0 Ah, Lithium-Ion, Slide Style, Compact and Lightweight Design (339782M)
    amzn.to/3gqLfCq
    Permatex 24200 Medium Strength Threadlocker Blue, 6 ml
    amzn.to/2DWxIUE
    Permatex 22058 Dielectric Tune-Up Grease, 3 oz. Tube
    amzn.to/33S00uK
    Lucas Oil 10005 Red 'N' Tacky Grease - 14 Oz.
    amzn.to/3kAeu8j
    CRAFTSMAN Air Compressor, 6 gallon, Pancake, Oil-Free with 13 Piece Accessory Kit
    amzn.to/30jSeHG
    11 Gallery ATV is an Amazon associate and we earn from your qualifying purchases. Thank you for your support!
    Tutorial | Instruction | Install | Installation | How To | Fix It | Git-R-Done
    #400ex #trx400ex #11GalleryATV
    #Wiseco
    #KMSPerformance
    #HouserRacing
    #trx450r
    #450r
    #Honda
    #SpecialtyCoatingsInc
    #VaporBlastingByDesign
    #TeamMotoSport
    #honda400ex
    #trx400x
    #400x
    #450r
    #Renthal
    #FasstFamily
    #RideGPSGold
    #GPSWheels
    #AllBallsRacing
    #FoxRacing
    #FXRRacing
    #ThorMX
    #LucasOil
    #Maxima
    #MaximaRacingOils
    #SunF
    #DirtWheelsMag
    #SaveSportQuads
    #ATV
    #ATVRacing
    #Quad
    #4Wheeler
    #CorsaTechnic

КОМЕНТАРІ • 41

  • @hailuc8829
    @hailuc8829 Рік тому +1

    Very good video and teach me more thing easy understand please make more video ( thanks you)

  • @stephenmoore9930
    @stephenmoore9930 Рік тому +1

    Love your videos , awesome

  • @brainstain22
    @brainstain22 4 роки тому +1

    Loving this 400 build man...keep it up brother.

  • @Austinkordell_
    @Austinkordell_ 3 роки тому +1

    So incredibly helpful, thanks man!

  • @yaboysamshep1470
    @yaboysamshep1470 4 роки тому +1

    Got them post notifications on !

  • @claytonstephenson4939
    @claytonstephenson4939 4 роки тому +1

    I love this! This shits awesome!!

  • @danielpimentel8238
    @danielpimentel8238 6 місяців тому

    Great video, hows the niche cylinder holding up

  • @NoahMazraani
    @NoahMazraani 4 роки тому +1

    How do your videos get less than 1k veiws?? The build looks great so far!

  • @ivanfeijoogarcia7245
    @ivanfeijoogarcia7245 3 роки тому

    Hello Brother, I have a trx 400 ex 05 and I was wondering what is the best oil that I can use in this engine? original honda gn4 10w40 or do you advise a better one?

  • @brp0u12
    @brp0u12 2 роки тому

    How did the Niche cylinder hold up would you purchase again? I need a cylinder and it cheap or crazy expensive. Recreational rider around farm.

    • @11GalleryATV
      @11GalleryATV  2 роки тому

      I haven't had any problems with it ... probably be fine for recreational riding

    • @theyzoomers
      @theyzoomers 2 роки тому

      @@11GalleryATV would u susjest a full niche kit? Trying to rebuild mine cheapest

    • @11GalleryATV
      @11GalleryATV  Рік тому

      @@theyzoomers I didn't have any problems with the niche cylinder - my top end kit was "Parts Ace" from eBay and I didn't have any problems with that either ... now the Wiesco bottom end kit is another story ... I just got done pulling the crankshaft and replacing with OEM and OEM crank bearings ...

  • @chrisbarrier6839
    @chrisbarrier6839 Рік тому

    Hey that screw hole to the left of the bottom of the intake boot what is that threaded hole for my bike has the same thing on my new head.

    • @11GalleryATV
      @11GalleryATV  Рік тому

      I'm not sure because that hole is not on the OEM cylinder heads, only the Chinese knock-off have them. My guess is that is either there as part of the mold or it is for another application like a 400 dirt bike or something else that needs that mounting hole for something.

  • @MrShack246
    @MrShack246 4 роки тому

    I may have missed it in the description, but do you have the link to the exact cylinder, head, and piston that you used. I know you mentioned the brands in the video but was wondering if the whole thing was a kit

    • @11GalleryATV
      @11GalleryATV  4 роки тому +1

      They were all purchased on eBay at different times and the links do not exist anymore ... the crank, main bearings, piston, rings, timing chain, and cylinder (cylinder came as "Niche" brand) all came in one kit from Wiseco (it came in a box called "Wiseco Garage Buddy") - the cylinder head and cover were purchased together as a set and was ported and polished - and the cylinder head guts (rockers, shafts, valves, springs, etc) were purchased in another kit (came as "Niche" brand). The camshaft is also "Niche" brand. So it's really just a mix of Wiseco and Niche with the bearings all Honda OEM except the mains that were made in Japan (good quality not Chinese crap). The crankcase is also a 2007 Honda OEM stock case that I had vapor blasted. Both covers are brand new 2007 Honda OEM stock and powder coated black. Here is a link to the Top & Bottom "Wiseco Garage Buddy" kit ... www.ebay.com/itm/264697839568

  • @BitcoinYooper
    @BitcoinYooper 3 роки тому +1

    Great videos. Just picked up a basket case 02 that had a botched rebuild in it. And heck yah nice and thorough. Very well done been rolling right thru this build series can't wait to start on the X build series. Had one of them years ago as well. Is that head an OEM or aftermarket just curious? Got a subscriber from Upper Michigan. Keep up the good work.

    • @BitcoinYooper
      @BitcoinYooper 3 роки тому +1

      Ha ha watched another 10 mins got my own answer.

    • @11GalleryATV
      @11GalleryATV  3 роки тому

      ​@@BitcoinYooper Thanks for the kind words ... yeah that cylinder head is not OEM, it is brand (Niche) and not the quality of OEM. I am not happy with it as the base gasket leaks already ... some of that is my fault though, as I should have surfaced it, but I didn't since it was brand new ... stupid me for not even checking! Also the timing chain is stretched already also (Wiseco). Not going good!

    • @BitcoinYooper
      @BitcoinYooper 3 роки тому

      @@11GalleryATV Thanks for the review. So head and cylinder are Niche? Cylinder seem to be holding up minus base gasket? Going to need a cylinder kit for mine, seems that brand is the leader in aftermarket engine components. How many hours you get on it before some of the problems started to happen?

    • @11GalleryATV
      @11GalleryATV  3 роки тому

      @@BitcoinYooper Not many ... base gasket happened after the 2nd long ride ... forgot to mention that the gaskets are also not OEM ... BUY OEM GASKETS if you can! I got the Wiseco complete 2005+ 400ex top and bottom rebuild kit (came with Niche cylinder) - ebay.us/wSecmu

    • @BitcoinYooper
      @BitcoinYooper 3 роки тому +1

      @@11GalleryATV That's to funny the roached kit in the wheeler I got is from the same company, young fella I bought it off of spend $600 on the 88mm big bore kit with stage 2 hot cam arp head studs...well could tell he didn't have a service manual. rocker cover missing a dowel, head was missing a dowel.tiny spacer behind the cam chain guide is missing, head studs where missing the correct washers, one had one but was not right. piston rings where oriented completely wrong, and the biggest blunder was the oil pump drive gear was on backward so could never engage the oil pump gear haha holy crap eh. Kinda surprised it still built 30 psi compression how smoked it was. Crazy what some folks do.

  • @codyhogan7776
    @codyhogan7776 4 роки тому

    Hey sir where are you getting the specs for torque on the bolts I need specs on bearings frame etc I’m in the process of building a 400ex I have the engine done putting the frame back together and parts back now and need all the torque specs on em

    • @mysticalone
      @mysticalone 4 роки тому +2

      He's got a 400ex book with the torque specs

    • @11GalleryATV
      @11GalleryATV  4 роки тому +1

      a few different places ... I have a Clymer Manual and a couple of other manuals in pdf format - Honda TRX400EX Fourtrax/Sportrax and TRX400X 1999-2014 (amzn.to/3feSOMx)

  • @jehovanysmilian343
    @jehovanysmilian343 3 роки тому +1

    How many hours will a 400ex last with everything new on the engine?

    • @11GalleryATV
      @11GalleryATV  3 роки тому +1

      for the rest of humanity, if you take care of it ...

    • @jehovanysmilian343
      @jehovanysmilian343 3 роки тому +1

      @@11GalleryATV good to hear it ,I just did a rebuild on my 08 400ex everything in the engine is brand new 👍

    • @BWADaniel
      @BWADaniel 3 роки тому +2

      Just rebuilt mine too! Learned so much.

  • @haydengattsek3269
    @haydengattsek3269 3 роки тому +1

    “Double nut hehehe”

    • @11GalleryATV
      @11GalleryATV  3 роки тому +1

      My humor gets the best of me sometimes ... lol

  • @pena548
    @pena548 3 роки тому

    the engine hardware where did you buy them or what brand are they

    • @11GalleryATV
      @11GalleryATV  3 роки тому

      Well, here is some of it and I bought all of the stuff of eBay ... Wiseco Rebuild Kit Motor Engine Top Bottom End (Crank, Piston, Rings, Timing Chain, Gaskets, Seals, Cylinder Studs, etc), Niche Cylinder Jug, Niche Cylinder Head Rebuild Kit (valves, rockers, springs, etc), Kibblewhite Valve Seals, Wiseco Heavy Duty Billet Clutch. All the crankcase bearings (crankshaft mains, transmission, and counter balancer) are OEM and they came from www.motosport.com/oem-parts/honda/2007/trx400ex.

  • @BWADaniel
    @BWADaniel 3 роки тому +1

    I bought a Kit similar to this. If anybody needs help, please ask me. I love to help.
    My kit was a stock 85mm bore, 397cm. Stage 2 hotcams camshaft, 10:1 Wiseco 85mm piston. Cometic gaskets. I’m using stock OEM Valves & springs.

    • @coleacorn8602
      @coleacorn8602 2 роки тому

      I’m building the exact same set up right now and am having trouble with the valve adjustment what did you set yours to ??thanks.

  • @chrisbarrier6839
    @chrisbarrier6839 Рік тому

    Never use oil on head threads it has no where to go and it will not seat all the way down and you'll think it is

    • @11GalleryATV
      @11GalleryATV  Рік тому

      Thank you for the tip ... I use a dab of moly grease now (very tiny dab)