Honda 400ex Build - Part 12 - Motor Top End, Cylinder Head, Valves, Seals, Lapping, Sub-Rocker Arms

Honda 400ex build assemble part 12 (videos will be coming fast so subscribe to keep notified). Assembling the motor top end, rocker arms both intake and exhaust, inserting and lapping the valves, valve seals, valve retainers, valve seats, valve springs, valve keepers (or cotters) in the engine on the trx400ex. This was accomplished by lapping the valves, prepping the surfaces, using a valve compressor tool, and inserting & torquing all the bolts. The engine cases were vapor blasted. This is an atv quad 4-wheeler rebuild.
** Torque Specs included in video installation
* Cylinder Head
* Cylinder Head Cover
* Rocker Arms (intake & exhaust)
* Sub-Rocker Arms
* Rocker Arm Shafts
* Sub-Rocker Arm Shafts
* Wave Washers
* Lap Valves
* Valve Seals
* Valve Retainers
* Valve Seats
* Valve Springs (Inner & Outer
* Valve Keepers (Cotters)
* Shift Stopper
* Tappet Covers
* Inserting Bolts
* Torquing Bolts
** As part of this Honda trx 400ex build, we are using 2006 trx450r front spindles and both front and rear brake rotors and calipers.
** Vapor Blasting was Done by "Vapor Blasting By Design" ... vaporblastingb... ... here in Phoenix, AZ
Parts and or Tools Used:
Valve Spring Compressor Tool
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Red Magnetic Oil Drain Plug Bolt
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Tusk Crank Case Splitter Separator And Crank Puller Installer Tool Dirt Bike ATV
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Maxima MPPL (Multi-Purpose Penetrant Lube), Chain Cleaner, and Chain Wax Ultimate Chain Care Aerosol Combo Kit (Pack of 3)
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JFG RACING Red CNC Billet Aluminum Brake Line Hose Clamp Holder For For Honda CR125 CR250R CRF250R CRF250X CRF450R CRF450X CRF250L
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LEXIVON 1/2-Inch Drive Click Torque Wrench
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Motion Pro Spinner 2 T-Handle - 1/4" Drive
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UBeesize 54-inch Selfie Stick Tripod, Detachable and Extendable Phone Tripod for Cell Phone, Compatible with iPhone and Android Phone, Includes Wireless Bluetooth Remote, Cell Phone Holder and Gopro Adapter
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Astro Pneumatic Tool 1600 16-Piece Punch and Chisel Set
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Maxima 80916 Waterproof Grease - 16 oz. Bottle
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Internal Cylinder Snap Ring Plier - 90 Degree Bent Long Nose Circlip Pliers for Trucks Motorcycles Cars
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4-Piece Snap Ring Pliers Set - Heavy Duty 7-inch Internal/External Circlip Pliers Kit (Tip Diameter 5/64'')-Straight/Bent Jaw - Cr-V Steel - for Ring Remover Retaining- Storage Pouch Included
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STANLEY Professional Grade Black Chrome NEW Mechanics Tool Set (Socket Set-229 pieces)
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Forward 5-Inch Heavy Duty Bench Vise 360-Degree Swivel Base and Head with Anvil (5")
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Scraper Hook and Pick Set - SINOCMP Precision Scraper for O-Ring, Ignition Systems, Intake Valves, Rifle Bolt Faces, Seal Remover Soft Grip Assorted Shapes
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Metabo HPT 18V Battery, 3.0 Ah, Lithium-Ion, Slide Style, Compact and Lightweight Design (339782M)
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Permatex 24200 Medium Strength Threadlocker Blue, 6 ml
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Permatex 22058 Dielectric Tune-Up Grease, 3 oz. Tube
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Lucas Oil 10005 Red 'N' Tacky Grease - 14 Oz.
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CRAFTSMAN Air Compressor, 6 gallon, Pancake, Oil-Free with 13 Piece Accessory Kit
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Tutorial | Instruction | Install | Installation | How To | Fix It | Git-R-Done
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