Honda GL1100 Cafe Racer Build Part 1 - Engine Rebuild

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  • Опубліковано 6 сер 2024
  • Hey guys!
    Here's my video showing you how I rebuild a Honda Goldwing GL1100 into a Cafe Racer. The plan is to put it together with custom carbon fiber pieces, made by me. Check out my previous carbon fiber videos if you're interested. Part 2 will be coming soon! Really pleased with how this came our. If you watched all the way through leave a comment below and let me know what you think!
    Enjoy! Thanks for watching.
    Watch Part 2 here - • Honda GL1100 Cafe Race...
    Watch engine powdercoating here - • Powder Coating GL1100 ...
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КОМЕНТАРІ • 67

  • @sxurry
    @sxurry 3 роки тому +5

    Going to be starting my gl1100 REBUILD in the next month or two and this is exactly what I needed bless your soul

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому +2

      Hi
      I’m glad the video will help you for your build. Let me know if you’ post any pictures on social media. I would love to check it out. 🏍🛠🤟

    • @aaronkough3810
      @aaronkough3810 8 місяців тому

      Funny, here I am 2 years later about to do the exact same thing!! Starting my GL1100 restore this winter. It’ll match my GL500 too.

  • @oscarserrano6979
    @oscarserrano6979 3 роки тому +4

    great job man! is the best informational video I've seen so far about a goldwing

  • @waynemartinez8620
    @waynemartinez8620 2 роки тому +3

    Ok, just started watching your build! Looking forward to seeing all of it and stealing some ideas!😁 Great job man!

    • @zrcarbon9937
      @zrcarbon9937  2 роки тому +2

      Thanks so much!
      I’m excited to share all my ideas and processes through the building. 🛠🏍🤟

  • @jasonlandry1503
    @jasonlandry1503 Рік тому

    i can watch this over and over,well done

    • @jasonlandry1503
      @jasonlandry1503 Рік тому

      I am buying an 80 gl1100 and going cafe style with it next year

    • @zrcarbon9937
      @zrcarbon9937  Рік тому

      That’s awesome man! Enjoy your build!
      I had a little break with my project but I’ll be continue my GL very soon.
      Thanks so much for the compliment. 🏍️🛠️🤘

  • @MrNigel1340
    @MrNigel1340 3 роки тому +3

    Excellent video, really well presented.

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому +1

      Hey! Thanks so much, I really appreciate it 👍

  • @rubo1964
    @rubo1964 2 роки тому

    Thank you I enjoyed watching this then any movie! Very inspiring.

  • @adotintheshark4848
    @adotintheshark4848 Рік тому +2

    Just curious, where did you source the main bearings and how did you resolve the color coding issue?

  • @etype24
    @etype24 2 роки тому

    Fantastic video very inspirational now just have to find a GL 🙌🏻👍🏻😃

    • @zrcarbon9937
      @zrcarbon9937  2 роки тому

      Thanks so much!
      Have you found a gl yet? 🏍🛠🤘

    • @etype24
      @etype24 2 роки тому

      @@zrcarbon9937 yes, a 1977, bit of a mess but getting there, frame powder coated and ready, brakes done, color scheme selected. Carbs are 75% done, waiting for some seals for the cams, rebuilt the top end as I got it with a belt broken and had to check if the valves were bent. All good now I can turn it over by hand. Should look good in the end, just finished a CB 750 cafe racer and the wing will be slimmed down and customized as well. Keep up your videos!! Awesome

  • @raulrojaspaez
    @raulrojaspaez 3 роки тому

    Excelente trabajo. Felicitaciones 🤝👏👏👏🇨🇴💓

  • @annierenard5954
    @annierenard5954 2 роки тому

    very good video, thank you

  • @FASIGMAN
    @FASIGMAN 2 роки тому

    Cheers man.

    • @zrcarbon9937
      @zrcarbon9937  2 роки тому

      Thanks so much for watching and appreciating my video🛠🤘

  • @kellytrosper2020
    @kellytrosper2020 3 роки тому

    Thank you!!

  • @chester2272
    @chester2272 2 роки тому

    Отличное видео! Спасибо!!!

  • @stephanbernhardt5722
    @stephanbernhardt5722 Рік тому

    Gutes Video

  • @leslienordman8718
    @leslienordman8718 Рік тому

    Interesting! Though this video leaves me with even more questions than answers. What bore and stroke did you choose for this rebuilt engine? How much wider did you bore the cylinders? What are the new pistons you chose? What new camshafts have you chosen? How much more lift, duration and what difference is there of the timing? How much more torque and horsepower are you aiming for? What are the new gear ratios in the refreshed transmission? Thanks a lot! 🙂

    • @zrcarbon9937
      @zrcarbon9937  10 місяців тому +1

      Hey
      I left everything like original. Only got new bearings and piston rings when I rebuilt the engine.
      The bike only had 40K miles in when I took it to apart. It was stored horribly and I decided to powder coat the engine. That was the only reason why I rebuilt the whole thing. 🏍🛠🤟

    • @aaronkough3810
      @aaronkough3810 8 місяців тому

      @@zrcarbon9937exact same boat I’m in, do you have a video about figuring out the timing for it too?

  • @anonimous2451
    @anonimous2451 Рік тому +1

    Ok GREAT, but, what to do when you find 2nd or 4th Gear in need of replacement. Seeing as I am in the US, CMSI shipping is nutz. David Silers does have a US warehouse, but, can't find gears anywhere.

    • @zrcarbon9937
      @zrcarbon9937  Рік тому +1

      Hey
      I had a look on EBay and I just saw popping up this whole transmission In the us
      I hope this is something you’re looking for 🛠🤘
      www.ebay.co.uk/itm/304386921058?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=mfGVFnKwT5e&sssrc=2349624&ssuid=Nd9jAfoXSxW&var=&widget_ver=artemis&media=COPY

    • @anonimous2451
      @anonimous2451 Рік тому

      @@zrcarbon9937 Cool, I am about to rip out the engine and revisited your vids. I was dumbfounded as to where that engine went, or what bike it went into. Did you do that for someone? ebay used stuff is 90% junk. not many used parts I ever got were usable so I stopped buying used ebay crap. I'd rather go out and buy a old stored bike cheap and part it out after I get donw with what I need. Which Really is what I did, BUT, My 83 is hugely different than the 81 I bought. Heck even 82 Aspencade parts are hugely different. not so much in the engine parts but brakes, (pistons and seals) in 83 H0nda started using a linked brake system that was continued onward but did not exist before 83. *2 also has a different set of pistons and seals. 80/81 are single piston brakes. 82 dual fronts and 83 dual front with 2 different size pistons.

  • @Andy83562
    @Andy83562 3 роки тому +1

    awesome videos! Did you buy an engine seal kit? If
    so which one? If you didnt do you have a list of parts and seals purchased for the build. 1980 GL1100 blower build

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому

      Hey
      I bought the aftermarket gasket and seal kit.
      See links blow
      www.ebay.co.uk/itm/Complete-Engine-Gasket-Set-Kit-Honda-GL-1100-A-Gold-Wing-Standard-SC02-1980-/153739434584?_trksid=p2349624.m46890.l49286
      motorcyclepartswarehouse.co.uk/athena-complete-engine-gasket-kit-for-honda-gl-1100-1980-1985.html
      If you planning to change the cylinder head gasket, buy the original don’t use aftermarket.
      Cheers

  • @keithwaz
    @keithwaz 2 роки тому

    Great video! I'm rebuilding a 75 right now and almost ready to join the two cases. Is the spring compressors really necessary for the left half case pistons? The manual says the left case cylinder bottoms are chamfered and don't need the compressor but this is the second video I've seen where they use them.

    • @zrcarbon9937
      @zrcarbon9937  2 роки тому +2

      Hey!
      Yes you will need the piston ring compressor.
      Don’t bother to buy them just use two hose clamps. Those will work better and cheaper than the ring compressors.
      Thanks for watching!

  • @BatuuBounder
    @BatuuBounder 2 роки тому

    How did you get the ring compressors out?

  • @RJ-be9yc
    @RJ-be9yc 2 місяці тому

    What gasket kit did you use with all the orings

  • @pedrogerardocadizcardenas699
    @pedrogerardocadizcardenas699 2 роки тому

    saludos de caracas Venezuela necesito el ramal eléctrico de la moto honda gol windg 1000 año 1977 y gracias por sus VIDEOS LOS TENGO GRABADOS

    • @zrcarbon9937
      @zrcarbon9937  2 роки тому

      Hey! Thanks! I hope you enjoyed the video. More coming soon! 🛠🏍🤟

  • @motorscustomspain2713
    @motorscustomspain2713 3 роки тому

    👍🏻👍🏻👍🏻🛠🛠🛠🛠

  • @gc33
    @gc33 3 роки тому +1

    Bro.... Million $$ question.... How'd ya get the oil site glass out?? And the a replacement? I currently rebuilding 3 wings.. 75, an 81 and an 83 Aspencade...

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому +1

      Hey man!
      I used gentle heat and size 10 socket to get it out. Re used the same glass. If the rubber is broken you can disassemble the site glass. Drill through the back about 3-4mm and the bolt will come out. Clean the rubber off the glass and you can install just a plain bolt m5 with rubber seal inside and outside or just use JB weld. You’ll see what I’m talking about when you get going in the project.

    • @gc33
      @gc33 3 роки тому

      Awesome! I was concerned with leakage if I removed it. Good ol jb weld. Had a small amount of corrosion on the water gallery area of heads... Worked in jb weld... Works mint.

    • @gc33
      @gc33 3 роки тому

      Just found a replacement for oil sight glass.... BMW... 👍👍

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому

      That’s great! Which model is it? Is it the GS?

    • @gc33
      @gc33 3 роки тому

      @@zrcarbon9937 apparently covers all... F800, GS series and S1000 series.... Even BMW bloke said they finally got something right.
      Im not 100% sure but I think the sight glass from Suzuki's Dl1000 and 650 also may fit. I need to confirm pricing but would be cheaper than bmw at $70 australian...

  • @sxurry
    @sxurry 3 роки тому

    Also, where did you get your main bearings?

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому

      I used these suppliers.
      www.davidsilverspares.co.uk
      www.cmsnl.com/honda-gl1100-goldwing-1981-b-usa_model7394/partslist/E++05.html#.YHbLIyV4UlQ
      Also you can buy these machined bearings and fit them at the local machine shop
      www.ebay.co.uk/itm/HONDA-GL-1000-GL-1-GL-2-GL-1100-13325-371-003-NEW-SET-Main-Bearings-25-mm-u-s-/143978635337?_trksid=p2349624.m46890.l49286

  • @michaelchaney5962
    @michaelchaney5962 6 місяців тому

    What happens if the oil sight glass wiper breaks. Mine is broken. And oil was sparkly

    • @zrcarbon9937
      @zrcarbon9937  4 місяці тому

      Change the oil and have a look how bad it is. Have a look at the metal mesh. You can pull it out and look for metal pieces in there.
      I used some JB weld to fix a bolt after I took the glass wiper out. unfortunately for this part is difficult to find a replacement.

  • @alejandroballestero6929
    @alejandroballestero6929 3 роки тому +1

    Where did you get the main bearings??

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому +3

      Hey!
      I used these suppliers.
      www.cmsnl.com/honda-gl1100-goldwing-1981-b-usa_model7394/partslist/#.YCwAwiXfUlT
      www.davidsilverspares.co.uk/GL1100-GOLD-WING/
      Also you can buy the instructions to make these bearings and fit them at the local machine shop.
      Link here: www.ebay.co.uk/itm/143626526770

  • @ThePadutch
    @ThePadutch Рік тому

    Where did you find your rod and main bearings??!!

    • @zrcarbon9937
      @zrcarbon9937  Рік тому

      Hi
      I found them ages ago on the CMSNL website. www.cmsnl.com/honda-motorcycles_model2/#pageGL
      I suggest you to find a machine shop and get them to machine and fit steel bearings in to your crankcase.
      I hope that was helpful.
      🛠️🤘

  • @michaelblew6019
    @michaelblew6019 3 роки тому

    Looking for piston rings on 1985 goldwing

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому

      Hi!
      I guess you are looking for GL1200 piston rings.
      Very easy to find rings for this model. Here is my suggestion.
      www.ebay.co.uk/itm/Honda-Gl-1200-Goldwing-Piston-Ring-Set-Std-Piston-OE-Repro-Japan-/223873529612?_trksid=p2349624.m46890.l49292

  • @profetaII
    @profetaII 3 роки тому +2

    Did you dismount the bike all Alone?

    • @zrcarbon9937
      @zrcarbon9937  3 роки тому +2

      I did everything myself! 🛠🏍💪

  • @mikenixon4637
    @mikenixon4637 2 роки тому

    Roloc wheel marks and silicone sealer? No.

    • @zrcarbon9937
      @zrcarbon9937  2 роки тому

      Yes sir! Those were done! Very important!
      Unfortunately I couldn’t record everything.
      I mentioned this stuff in the video
      Cheers 🛠🏍🤟