Machining a Samurai 120 component on the Samurai 120
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- Опубліковано 21 вер 2024
- Real part - Cylinder mount for Samurai 120 BT30 Spindle
Video structure:
PRE OP - A random collection of test cuts using different machining strategies including a slower manual machining style, and slotting with a 16mm end mill. Despite the stock sticking out 120mm from the vise and 130mm gauge length on the tool, the Samurai was able to take cuts many thought were impossible.
OP1 - The roughing operations were completed using a 3 year old 12mm (1/2") Merlin end mill with 2 chipped cutting edges. Its common in the real world for companies to try and save costs by re using old tools for roughing, so its good to see how the Samurai performs under these conditions.
Cycle time excluding logo: 11:34 (with room for program optimization)
OP2 - Facing the other side to reveal the final part. Excess chatter caused by not cutting the bore through the stock in OP1
*Prototype ATC uses 3D printed components for fatigue testing. Production model will feature titanium components.
samuraimachine...
I hope you have the logistics and manufacturing down pat because this looks phenomenal. I wish all the best for everyone involved. I will get one when I have the money!
I am awake at 4 am. Completely mesmerized by what this machine offers. I want one. That's it. I want my own samurai.
Purchasing as we speak . So excited . First thing I’m making a turbofan. I found the blueprint and can’t wait to get started .
Consider me impressed by the surface finishes on such a small machine. Chapeau!
It's so quiet! I love it!
thanks for making this god tier desktop CNC. I'll be buying one soon.
€11,000 without software and without bt30’s and tools that’s about €20.000 for a hobby cnc machine that dances on a desk😂. The idea is creative though👍🏼
@@macciedemac You can weld a solid base out of steel with concret reinforcement and dampers. Then it will stop dancing.
@@eichof01 Very pragmatic. Love how you think.
Who do you make clean up all of those chips? 🤣
Great surface finish!
This machine looks fantastic.
Nice machine!, put a protective bellows on the vertical shaft to cover the spindle. I´d like to get my hands on one of these machines 👍
What a lovely little machine, great finish too. I feel it needs a "FogBuster" micro-coolant on it.
Mir gefällt der Samurai 120 sehr gut. Auch der Preis ist einigermaßen passend (- für 7000€ bekommt man eine Mikron mit Heidenhain und geschlossenem Bauraum) schön wäre noch eine Flüssigkühlung und ein System um nicht den ganzen Raum zu verschmutzen.
That is very impressive
Nice little machine
Super interested in this setup. Been working with the Nomad to translate my design/art skillset from AAA games and industrial design to machining. I don't have a use or interest in the super high end tormachs, and the small versions are equally unaffordable. Taigs are basically converted x2 level stuff, and the nomad series are commendable but primarily for woodworkers, the rigidity of the nomad is better than the average but it's 1/4 inch endmill material limitations and 1/8 inch limitations on doc....its just not a good time to be a ferrous and non ferrous metal artist without a sponsor or massive checkbook.
You might want to add bellows to the Z axis because that ballscrew was getting chips all over
For that first 11 minutes I'm here thinking... "Haven't you guys got a bandsaw?" I know you're demoing the machine 😂
Any plans to demo with mql or coolant?
Haha me too!
Machining is faster than a bandsaw if using faster strategies.
I hope y’all sell a clear acrylic or plastic cage to contain the machining that’s easy to clean.
This thing looks amazing! Can I get one in Canada?
Sure! Follow the checkout process on our website and enter Canada as your address
It needs a vacuum to automatically suck up all the cuttings.
Nice machine!!
Can you please post more videos of the CNC machine.
Damn that the swedish currency is total crap right now.... Otherwise I would order a machine directly!!
It looks to be exactly what I need.
holy macaroni!
I used to know Machinists that could do this by hand:(
Yep. Then the 20th century happened. :) Those guys are still around though.
@@BobGarrett66 they are but the art has been lost to us younger folks. I bust out a Machinist's Dial and people think I'm conjuring spirits or something...
Why can’t y’all just install a gallon water tank or a half gallon one with a small tube and something that shoots low pressure water at set intervals on the drill bit? It’s not like cleanliness is an issue with literal machine bits going everywhere.
To me this machine looks and works amazing, I like the tools changer. But without a cooling system and a cabine this is unfortunately not safe and efficient enough.
whats the trick, how do you achieve such a deep cuts with no chatter on such a small machine with no static inertia, and those thin linear rails.. whats the trick??
first principles physics
great work, i'm glad that you are using your physics knowledge to calculate von Mises stress, and not relying on 3D software simulation analysis that was made by programmers like my self. Your deep understanding on fundamentals of materials on molecular level is amazing, congrats.
You sell a product and you putt advertising of different products?
I am interested in your machine.
poggers
it's a nice setup but at $10k for single carousel machine it's way out of reach for most hobby users even in reach countries, and for $10K you won't even get a Z-axis ways\screw cover...
what kind of aluminum is that?
So glad you got past 10 tool changes and you didn’t need any granite either 😉. 🧀 🧀🐀🐀
круть
Not so fast now hehe
Very nice machine build, but the programming work is very poor. The job could be done 30 percent faster without affecting the quality and tool life.
Alot of diy cncers in the comments are jealous they are unable to do the cuts you do with their machines. Silly people :D
Sadly a lot of them think putting bigger linear rails on an aluminium frame will help take bigger cuts. We are selling this machine as a ‘diy kit’ to hopefully prevent people wasting money building their machine from scratch
@samuraimachinetools except I built twice the machine you have here for half the price of your kit... with full cabinet and coolant.
@@pcsmachineworks we said ‘a lot’ not all. Also consider you had to design and build the entire machine from scratch. Time = money
@@samuraimachinetools I would have to disagree with time =money as most diy cnc are a hobbyist affair. But if you dont have the resources at hand I suppose it could be true. Seems you have a decent little machine there and I hope it all works out. I tried to get into the diy cnc market and found that the biggest hurdle was a majority of those involved where in it for the actual process of building the machine. Anyone serious about actual machining will only play with a diy long enough to get a real machine and they don't want to invest resources in anything that doesn't have resale value. Best of luck!
@@pcsmachineworks I went the diy route. Then got the bug and bought a new Haas and started a business 5 years ago. Now with the Haas paid off, I’m looking at this to add another spindle for cheap. Time = money
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