Ford Bronco Tailgate Repair - Disassembly & COMPLETE REBUILD | PART 1 of 3
Вставка
- Опубліковано 12 лип 2024
- A detailed video showing how to remove the tailgate, remove glass, remove regulator, window motor, rear panel, harness and lock switch. This is Part 1 of 3 videos. Please like, subscribe and hit notification bell so you don't miss Part 2. #bronco #tailgate #ford
PLEASE HELP SUPPORT THE CHANNEL IF YOU ENJOYED THE CONTENT.
PayPal: n2kpi@yahoo.com
Venmo: @broncosandparts
Cashapp: $broncosandparts
It really help with keeping the videos flowing, the lights on and with shop supplies. Even a few bucks.
Letting all the ads play during the video also helps a tiny bit too.
Thanks!!
^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^
We will be sourcing all of the Tailgate Components from Jeffs Bronco Graveyard located Brighton, Mi
VIDEO CHAPTERS
00:00 Intro to Ford Bronco Tailgate Rebuild Repair
01:07 Overview of Tailgate Removal
02:40 Removing Tailgate Inspection plate
03:47 Powering Tailgate Glass with 12v Battery
06:14 Removing Horizontal Glass tracks/slides
08:28 Removing Tailgate Glass
08:48 Removing Tailgate Regulator
10:58 Window Slide Overview
11:54 Removing Silver Panel
14:06 Removing Lock & Switch Assembly
17:17 Removing Tailgate Harness
20:44 Harness Overview
Please Check Out PART 2 !!!
Ford Bronco Tailgate Disassembly & COMPLETE REBUILD | PART 2
• Ford Bronco Tailgate R...
LINKS TO PURCHASE TOOLS:
********************************
3ps Car/Truck Trim Removal Tool Set
amzn.to/3l9BFsw
**********************
28pc Car/Truck Trim Removal Tool Set
amzn.to/2WL0D8c
*********************************
TEKTON Mini Pick and Hook Set (4-Piece) | 6943
amzn.to/3D3yfOj
**********************************
Follow along on:
/ broncosandparts
@broncos.and.parts.garage on Instagram
Email : n2kpi@yahoo.com
We sell used Ford Bronco and OBS Ford Truck Parts
FTC Disclaimer
---------
This video was not sponsored. All items were purchased with my own money unless otherwise stated and opinions are my own. If I do receive products for free, I will always disclose it, and always give my honest opinion.
This description contains affiliate links which means if you click on one of the qualified product links, I’ll receive a small commission if you decide to make a purchase. This does NOT cost you anything extra and if you don’t want to use the links you can always search Google and purchase the product separately, no worries.
Thanks ! - Авто та транспорт
87-96 Ford Bronco/ OBS Ford F-Series Bucket Seat Cushion is on sale for $135 plus ship. Will not fit 40/20/40 (these are in preorder status)
I take Venmo, PayPal, Zelle, Cashapp or mail me a check.
Email me at n2kpi@yahoo.com for more instructions.
Please remember to include your full name, EMAIL and mailing address.
Chris, I can't thank you enough for this video. I was so overwhelmed by this project and I put it off for months. I'm headed out to the garage with supreme confidence now. You are doing all of us OBS guys a huge favor with this quality of video. Thank you
Thanks! It a lot of fun making them.
@@BroncosandPartsGarage my suggestion for a future video is the TTB teardown and rebuild
Thank you so much man. I bought a 95 off of a guy who decided to pull the tailgate apart and didn’t even leave the screws for me where he took it all apart, but I could not figure out what the defrost plug was going to and I was stressing thinking that something was disconnected in my window motor wasn’t gonna work after replacing it lol. I appreciate the time you took to explain everything, I will probably be looking at some of your videos as I go through this thing! Subscribed
Glad it helped!!
Give this guy a raise. problem solved by tailgate safety switch bypass. Thank You!
You're welcome!
Just found you & it seems like you're my new hero. I'm usually my own mechanic on my '94 5.8c XLT. At 55, single & tight budget this girl appreciates you more than you know. Thank you from NW PA
Thank you! My first “Super” too. If you have and questions post em here or shoot me an email. Contact info in video descriptions.
Amazing video! You realize the Great Deed you're doing making it so easier to get these older Broncos back on the road again, all functional. The Best!
Thanks. Trying my best. Please subscribe
Can't tell you how many times I've come back to watch this just to try and absorb all of the knowledge for when the time comes
Any questions, let me know!
@@BroncosandPartsGarage you got it!
God Level Info!!!
Thx
Finally a video that shows details!! No clickbait or fluff and indexed chapters in description!! Well done!!
Thank you.
Hey Chris! I really appreciate you taking the time and effort to show as many details as possible. Thank you!
Thank you.
BEST video out there on this project! Been waiting on this video as I'm going to tackle mine soon and rebuild everything! Thanks for the video! Can't wait for part two!
Thank you!!!
That was great thanks for doing this and showing us!!!!more videos please
Thanks. Was a great time making
Thanks a million. Great info desperately needed. Keep up the good work.
Thanks for watching
Awesome video series, thank you! You showed all the steps with one exception: please cut in a short about how to relieve the torsion bar tension safely. I appreciate you guys and all the work you put into this!
Thank you! The only way is to have someone close the tailgate as much as possible while another removes the two 11mm bolts. reverse for installation. if your doing it alone, you need to be careful and hold a towel over the body bracket to contain it when it goes flying. BE CAREFUL
Thanks for the video Chris. I've got a replacement tailgate sitting in the box and will be tackling this in the near future.
Part 2 will show complete assembly.
cannot wait for part 2
it will be epic complete assembly
Great video, I really like that you showed how to deal with the screwy stuff
Glad it helped
my new go to source!!!
Thanks man
Just picked up an 86 Bronco yesterday. The rear glass was stuck mid-way and this was a super helpful guid to everything going on back there. Looking forward to part 2.
Part 2 will be epic !!!
Awesome, needs me a tailgate for my 91
Try jeffs bronco graveyard
Awesome thank you bro 👍
Welcome 👍
Awesome! 👍👍
Part 2 will be a game changer !!
Thank you for being literally the only review on how to do this that isn’t just somebody holding a beer talking for two minutes about a job that is already done with no walk-through whatsoever
Thanks. Hope it helps
Thank you ‼️‼️‼️💪🏼
Your welcome !!
Excellent video, Chris. I may advise caution when using a cordless impact on the screws that secure the window. I’ve seen the vibration shatter the glass in some instances. Hope this helps someone. Keep up the good work, Chris!!
Good point. I’ve just gently “set them down” on cold concrete and had them explode.
This is really helpful! Almost no on shoes videos this detailed. Although I’d like to see you show us how to also remove the tailgate latches, seems there’s nothing on how to remove those on the internet
Part two will show Disassembly the Latch and reassembling everything
"I dont want to be that guy who snaps his fingers and it is finished." Best quote on YT!! Thanks for being thorough in your videos!! Chris is the cylinder for the back door the same cylinder used for the driver and passenger doors. i bought a set of 3 door cylinders and ignition cylinder all keyed the same. I have not been able to find info on this but walla Chris does a video! Keep up the great work!!
Love your videos. I need to order the rear tail gate key switch, for making the glass up and down. (Lock Macktism,key switch, and wiring harness). I have a 1979 ford bronco. The I have now only one button works. So I have to reverse the wires, from the bronco power source, to make the window, go up or down. Thankyou. Linda
We will have some in stock in a week or two.
That's pretty rusted up! Is that typical of the older Brinco's? This video wasn't Out when I was working on my 89. My brother thinks I'm a genius but its cause of guys like you sharing knowledge and experience.
The old school of hard knocks is a mean way to learn!
Thanks!
Thank you !!
Excellent video! Can't wait for part two....almost every part of my 1985 tailgate window components has been replaced with the exception of the side channels and the slides where the window attaches.....new motorcraft motor, new regulator, new felts, new glass, etc. It still doesn't want to go up and down, as it binds in the middle of its travel. Once it gets past the mid point, up or down, it moves better, but it requires assistance. When the tailgate is up, you can see that when it goes up, it isn't following the path of the channel in the hard top, it is tilted further forward, toward the inside of the vehicle. I have to get in the back of the Bronco and apply outward pressure for the window to close. I am also wondering if the motor could be wired through a relay so that it gets full voltage? Anyhow, great video! Can't wait for more.....
Hey Chris is the lock cylinder the same for the doors as it is the back door? Can find zilch on this?
they are not the same!
I can’t believe this, I’ve had this on my iPad haven’t watched it yet and today my back window isn’t working right. I did get it closed but we’ll see if I can get it down to work on it.
It should help!!!
I need the defroster glass(the button in dash still works), the last owner replaced the rear glass with a nondefroster one(i live in UT and a defroster would be nice).
I have the glass. Tough to ship. Jeffs Bronco Graveyard ships it too
@@BroncosandPartsGarage Thanks I'll try Jeff's
@@jeramyboileau4967 Please tell them Chris from Broncos and Parts Garage referred you. They know who I am
Thanks Chris
Would like more info on the motor replacement along with the tension
And I’d like to purchase the lock switch and assembly
Part 2 will be epic. Fresh tailgate. Complete rebuild.
Great video! Is the dash-mounted switch a reverse polarity design? Looking at a custom made dash switch for an '85 Bronco. OEM switches seem to be out of production. Thank you.
Thank you. I know the third generation bronco uses a different switch than the fifth generation is that I’m used to. So I can’t answer that accurately. Please try posting the question in the broncos and parts Garage Facebook group if you haven’t already joined
I definitely need a few things for my tailgate. Picked my Uncles 93 Bronco that I grew up with and it has a lot of fond memories. The complete tailgate is rusted through and I can’t even get the window down. How does one do that when it is frozen and how does one purchase parts from you?
My email is in the video description. Click on title. We show how to get glass down in video. Just gotta crawl into cargo area.
Great video, I have no tail gate key and my Dash switch does not seem to work. I have not yet checked the fuse ( that is next) if I have power can I just the switch and get the window down suggestions?
Check fuse
Replace switch
Power glass down with cordless battery like in video 1
Awesome video! Got my rear window operating again after bypassing the 'safety' switch! I do have the 'help' it when going up for about the mid 3rd of travel. Is it a good assumption that this is probably due to gummed up horizontals tracks & slides? is D6AZ-5323240-A "Window Regulator Roller" the replacement part for these 2 nylon slides?
I’m not sure about those part numbers but Jeffs Bronco Graveyard sells ALL the parts. Thanks for watching
Do you recommend adding any form of lubrication to the plastic sliders, vertical slide rails, or the gears in the regulator assembly?
Plastic sliders- silicone
Vertice/ nothing. There are felts there
Gears- light lithium grease. All these attract dust.
Hello Chris. thank you from Arizona, Excellent videos. My 1989 Bronco, The tail gate goes up and down straight making a clanking sound mid travel from the driver's side, any suggestions ? I am guessing rollers and tracks.
I have to see some pictures. But a clanging noise could be your glass down bar smacking into something for your torsion spring has popped loose
@@BroncosandPartsGarage Thank you. will check it out
I really enjoyed your and understood very clear on the 3-part video on the tailgate. However, you didn't show or made mention whether or not you had or could have a problem with the removal of the hinge bolts at the tailgate bottom and should it be sprayed with JB penetrating catalyst and how long are these 3-14mm bolts?
Thanks! Removing those bolts is usually a big pain due to the corrosion at the bottom of the tailgate. Up in Michigan it’s not an issue because they just tear right out. Due to the rot. I would soak them for a couple days. And then slowly work them back-and-forth until they break free.
@@BroncosandPartsGarage I asked how long are the bolts and didn't receive any answer to this question so please answer the question posed.
I am looking forward to your videos. I am reviving my '88 302 Bronco (bought him new) so I can get him back on the beach this summer. I have been pondering a sand blaster. Is there a small one that you might recommend?
Thanks. Great fun making them. It depends on the job at hand. Are you thinking a cabinet? (Avoid HF like the plague) or a pressurized vessel type system? I’d avoid a gravity feed.
@@BroncosandPartsGarage I was thinking about a cabinet, but I don't have a ton of room in my garage. It will be nice to touch up rusty parts and then rust treat as I go. I did try a ultrasonic cleaner at HF. It was a toy....
Hey there Cris, I hope everything is going well.
Do you still have any of them key switch assembly replacements? I got a Ford Bronco '92 which I recently adquired and I'm having issues with that part
I do. Email me
If I disconnect that safety switch like you did at 16:50 for the tailgate latch. Will i then be able to move the window whenever? Or do I have to wire it a certain way?
This just eliminates the “tailgate shut” switch. Meaning you could accidentally open the glass with the tailgate down.
Chris, do you have a tailgate lock cylinder for the power window?
I have locks for sale that can be rekeyed, but no keys
I love the channel. I have a 1996 Bronco with a tailgate that has metal separating at the top right corner. The body shop i took it to (Maaco) is not comfortable welding it and repainting; they say they don’t have the equipment to do it. This was a California Bronco for most of its life, so everything else on the tailgate is fine - I’ve replaced all the internals using your guidance and parts supplier referrals. I found a replacement tailgate that will cost $800, which is more than I believe the weld should cost. As well, the final look of a welded repair is probably fine relative to the value the new door brings. How do I you suggest I could guide the body shop on how to weld it properly? Or is there a better way to get this done, such as metal shop or something?
Thanks for watching!! I’m not a welder unfortunately. If the tg is splitting, especially on the passenger side, welding it may not be a long term solution. What cause it to crack will just move to a new location. Are you using a spare tire mount?
@@BroncosandPartsGarage thank you for responding! yes sir the tire mount is likely to be the problem. I was able to find someone to weld it and it looks like it’ll get me through the paint job - hopefully will last another 27yrs :)
Hey man, had to hit this up again because I finally got a new tailgate shell that I’m going to get painted and swap everything out. However, I think my tailgate motor isnt working and the window is in the down position(no response from the key or the switch and I dont hear the motor working).I know you said I can Hotwire it to a battery, but what if the motor is bad? I’m not sure but I’m just looking for some ideas on how to work on this.
If you cannot Hotwire it, you’ll need to drill a hole in the regulator and access the bolts and just remove it
I'm putting in new glass felt tracks do they glue in or just press in
Press in
Do these instructions also apply to the 2nd gen bronco (78-79)? I'm about to rebuild my tailgate and am curious if there are any differences in the procedure. Thanks!
Yes it does. A few things are different. But the regulator ect ect is the same.
Hey sir I’m needing the lock and cylinder for the tailgate and driver and passenger doors all matching.
Unavailable.
Chris do u have a new rear window switch with the harness available?
I have. A scraggly one that works. It’s $130 shipped
I have a 1992 bronco and need to go through the whole tailgate. I’ve been doing auto glass for almost 30 years. I would like to know what you have available for the tailgate available to purchase. I have a new heated glass and the motor. I need everything else.
I sell used regulators, latches and harnesses for the tailgates. Most other parts I source from Jeffs Bronco Graveyard. In part 2, of the TG video there are links in the description to purchase all the components.
Hi Chris, I also have a Bronco 1996, I am looking fora complete tail gate, can you help me with some advice where to buy a used one?
New sets are at JBG. Used the best place is FB marketplace. But remember hey are all 26 yrs old or older…
Thank you for the kind reply, I will check it out,for the FB market that will be difficult for me since I am not on the USA, but living on the Caribbean island of Aruba, have a nice day.
Please subscribe for more content!!
Whts the email address?
@@michaellenard5393 it’s in the video description. Just click on title
What about the torsion bar spring in the 96 gate?
It’s covered. And you can buy them new at Jeff’s Bronco Graceyard. Part number is in video description. Click on title. Then click more. Links for everything!! Part 2 or 3
Thanks Chris. Question....I couldn't tell but does the key switch actually unplug from the harness so that you can replace just that piece?
Yes, when you see me use the pick tool to pull that wire clip out, the lock cylinder will fall straight out
@@BroncosandPartsGarage I wasn't clear on my question. Does the actual electric up down switch that the cylinder sits in unplug from the wiring harness so that you can plug in a replacement or is it hard wired to the harness? Thanks
Hardwired and riveted
Do you have the key switch for sale? My 1990 bronco key switch won’t work. What are some simple solutions without replacing the switch?
I have a switch for sale. Please email me. It’s in the video description
Do you refurbish the wiring harnesses before selling them??
At this time, no. But we are almost done creating a new harness
please do a leather seat replacement.
We plan on it for the supercharged Bronco
I've got a 1996 bronco and I need a tailgate switch do you have one available
Switch or harness? Email me
Do you have to have your window out to replace the tailgate latch and rods?
Not out, but moved to a position to be in inter and pulled out of the way.
@@BroncosandPartsGarage thankyou! Also might be a dumb question but what would be my best option to use to get my window jogged up with the battery the wire part kinda confused me
How would i reverse the open/close while running the motor off said battery rig
Switch polarity.
Hey Chris how much do u sell the harness for?
$75. They’ll all need some love and have signs of wear
What model Bronco is that, and what regulator is that? I'm trying to replace the tailgate regulator in my 1988 bronco.
It’s a 1996. All the links are in video description. Or call Jeff’s Bronco Graveyard. I also sell used regulators. If yours is rusty they can be cleaned. A little 3m pad and wd40
@@BroncosandPartsGarage I'll try WD40, but when I push the button on my dashboard to roll the window up and down, I don't even hear anything, so I'm not completely sure if it's a rusty regulator, but I'll try before buying a new one. thanks for the suggestion!
Hi. My window is stuck in the down position. The female plug for the motor is below the glass and I cant reach it. Any suggestions to get the window rolled up without access to the female connector for the window motor?
You could simply remove the motor, have someone hold the glass in the upright position and reinstall a new motor. It’s very simple. 3 screws. The plug should be u set the speaker hold though.
@BroncosandPartsGarage Thank you. Only problem I have is that the motor is below the glass and I dont have access to it. If I remove the 11 mm bolts, would I be able to slide the glass out?
I need the switch with harness. How much do you charge?
Please Email me. It’s in the video description
How much for a keyswitch and key for a 94 and im looking for light brown door panels
Email me. In description of video.
Can this be done without removing the tailgate from the truck?
Yes.
Chris, I'm trying to hunt down a tailgate harness for a 1994 Bronco. Do you still have one for sale?
I have them used. Just won’t be able to pull one for another week. Send me an email. It’s in the video description.
@@BroncosandPartsGarage email sent
Thank you.
Notice how the tailgate latch release (the handle) sticks out. Is there any way to fix this? Timestamp at 2:55
Not really. Both of my 96 broncos have that as well. If it lays flat, you really cannot get your fingers behind it when your inspection plate and carpet panel are in place….
My switch in cab works on my 88 bronco but the switch in tailgate click like it works but it doesn't can you just change out that switch
Check out the harness between the tailgate and the body of the truck. A lot of times that wears out and you get the green death in the wiring.
Chris do you have lock silonoid for sale I need one for my tailgate
There is no solenoid in the TG. It’s a key operated switch attached to the lock cylinder.
@@BroncosandPartsGarage I need the lock cylinder do you have one
I sell them. $90 plus ship. You can email me. It’s in video description
where can i order that harness and tailgate switch from you?
My email address is in the video description. Just click on the title
I’m looking for the switch/harness/key and lock for my 89 bronco. Please message me on how I purchase them from you.
Shoot me an email. Contact info in the video description. Thanks!
What would cause it to roll up crooked ?
Sticky Slides. The white squares that move in the regulator tracks
How can I order a lock and key for back window?
Contact info is in description of video. Click on title.
Hello
I have changed my motor still no power can you please give me some suggestions to fix my window please
Have you checked the harness between the body and tailgAte? Does it work from dash switch?
I recently replaced the tire harness in the back still no power
And no power from inside switch
I’m needing a tailgate for a 91 Bronco. Power window and rear defroster. Can anyone help. Rebuilding my Dads Bronco.
I would suggest ordering a shell from Jeff’s and building one
@@BroncosandPartsGarage thanks, does the shell come with the key hole already? Anyway to get one already put together? Only asking since I don’t have much space or tools in my apartment complex.
Hello anymore key switches available
Yes. Email me
Sent thanks
Where can I find a tailgate for a 78 bronco?
I have a crusty one. Try Jeffs bronco graveyard
Thank I will. 👍
I need some parts, how can I get ahold of you?
My email is in video description. Click on title.
@@BroncosandPartsGarage email sent
Where should we message you for parts?
EmIlnis in description of video. Click on title.
This video is quite useless for folks if the window motor is non op, and the window is stuck down? How do you disconnect the window from the track, especially on the driver side (harness is in the way). And how do you get to the fourth bolt in that holds the window regulator to gate?
Thanks for the inquiry. I’ve yet to see a completely burned up motor. That said, the glass tracks can still be unbolted from the outside of the tailgate. And the glass will have some wiggle room due to the ability to bend the regulator arms a bit. Remove the two top seals, remove glass from regulator and then use a step drill to drill thru regulator plate to access removal bolts. Then email me for a used regulator. Where there is will, there is a way. Or break glass and replace for $100