FixRTurn - Tried interrupted cutting by Round insert.
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- Опубліковано 13 гру 2024
- Round insert and toolholder with the exact indexing system
High performance round insert with 6-indexes suitable for roughing operation for medium to large size workpieces
FixRTurn
tungaloy.com/p...
#shorts
#cnc
#machine
#machining
#tools
#ev
The never-ending toil of turning round stuff square just to turn square stuff round again
Literally an every day occurrence in engineering.
Thank you for your comment!
Это не изготовление детали какой либо, а демонстрация возможностей высокоскоростной металлообработки и резцов для этого...
-ThisOldTony
@@user-Dmitriy_00745 почему высоко..... ая - обычная скорость, ну смотря какой металл конешно, на 40х такое не пропрёт - резец сразу сядет, а чё резцы - обычный резец с круглой пластиной
I thought that was aluminum at first, thats some serious power on the spindle!
And serious ridgidity... no chatter for such a wide cut... 👏🤨
Thank you for your interest!
This is ideal for roughing and is very economical with 6 corners!
@@TungaloyCorporation
Hi
@@TungaloyCorporationwhat's prise this meachine please take me
@@TungaloyCorporation What is an interrupted cut?
A round insert is the strongest because of the radius. The larger the radius the more it can handle the interruptions. It also pulls a little more power depending on the depth of engagement!
Thank you for liking it!
That is extremely impressive the mass it was able to remove on a single pass there at the end
Thank you for the compliment!
It is an insert for rough machining,
Depending on the conditions, this kind of processing can be done.
I've used radius cutters on interrupted cuts for many years,they certainly seem to cope much better,and last much longer than a cnmg or similar.
Also great for cutting away welds. You never know when or if you hit a pocket (which is more often then we like to admit ;) )
Yes they do work very well with interrupted cuts. I used to use them on cylinder heads with a fly cutter and as we know those things are full of holes.
@@TheCreedBratton aren't you supposed to be in prison?
i suppose they gain from not having corners as weak spots. it cuts wider and doesnt focus all the friction on one tiny spot
Simple physics, the greater the cutting radius, the more durable the edge.
Round inserts work great on smaller diameters where you have higher rpm. On big part, slower speed it's difficult to break the chip.
if you did your job right your cutting speed should be the same. That is offcourse you can clamp your big parts wel enough to spin them at the right rpm. On small diameters its actually harder to get the right surface speed because moste lathes cant run fast enough for it.
no insert relief to break chip, interrupted cuts break them naturally . Mitsubishi, kennametal, worked many years back.. even ceramic than we notched on diamond wheel to break hot blue chips.. 32 feet is shop record on one continuous turn at 4200 rpm and feed for a .072" thick chip on 18" dia 6061 . whew!!
@@gwinters6847 I bet you could do better with 304
❤❤❤❤❤
SFM my friend. Not RPM
Those are some of the most satisfying chips I've ever seen.
Thank you for the best compliment!
ua-cam.com/video/752xKjorCOw/v-deo.htmlsi=WNkDNxrLaXwOZErP
Machinist are so lucky. I could watch this stuff all day
Thank you for your interest!
We totally understand that feeling!
You can watch these processing scenes forever!
I wouldn't call that lucky, as for every satisfying cut there are hours of math in CAM software. I plan to escape the field by getting an engineering degree.
That last cut was impressive 👌
Thank you for liking it!
It also sounded like an airplane
That is some really smooth cutting right there.
Thank you for your interest!
@@TungaloyCorporationany recommendations on a good how inserts are made video?
@@donniev8181 We have a simple company introduction movie, so please take a look!
ua-cam.com/video/i3ce-izB7o4/v-deo.html
I'd love to see the Slow Mo Guys do a video on this
Thank you for your comment!
@theslowmoguys #theslowmoguys
Truthfully an iPhone on slow mo would work, too. 240fps would be more than enough. 1000 would be standing still.
@@TungaloyCorporation something to consider
I love the round inserts... an almost limitless fresh spot to find.
Thank you for your interest!
tungaloy.com/us/product/turning/fixrturn/
@@TungaloyCorporationI have lnmu of P conditions, can I Machining P20 or Hard Material
@@ramkumarsingh844 This tool is recommended for machining steel, stainless steel, and cast iron.
Although it is a different tool, this tool can also process difficult-to-cut materials and high-hardness materials.
It is also economical with 10 corners.
tungaloy.com/product/turning/turnten-feed/
ua-cam.com/users/shortsehx5dFac1XU
Am I the only one that loves the sound lathes make when maintaining a constant SFM
No I love it.... Reminds me slightly of a turbo spool...lol
Thank you for your interest!
We love cutting sound!
This is so absolutely beautiful, it almost brought a tear to my eye, almost....
Thank you so much for your compliments!
It means a lot to us to hear you say that!
The blue steel color gets me every time.
Thank you for liking it!
Engineering is perfection , machining is what makes engineering possible...
Beautiful
Me, an Industrial mechanic whos job is basically dependant on good machinists, true!
If you are doing your Job right its fun, If you mess up, I gotta deal with it, Not fun
Actually, engineering is ALL about compromise, perfection is expensive & often unattainable anyways... 🤔
😎👍☘🍺
@@peterfitzpatrick7032 who talked about perfection smartass. What even is perfect. I Just know If a borehole is supposed to H7 and it isnt, its annoying.
i worked with a really good engineer once years ago when i first started with proto trak cnc lol. We made some really cool stuff.
I love watching machining, lathes, etc.
There are many videos available, so please take a look!
Speeds and feeds are on point 👍 I love the spin down 👌
Thank you for liking it!
It's scary, how strong these tips, are.
Thank you for your comment!
I got myself a round insert tool yesterday. by far my favorite tool.
Thank you for your comment!
Is it our tool?
@@TungaloyCorporation no, it's a knock off. I only have a 7x14 lathe and the maximum shank width is 5/8". But it's still a really good tool. I love that I can use it at any angle.
@@Lil_Warrior_Princess If the tool is suitable for your machining purpose, then it's the right tool! Good!!
Thats stainless and that is some serious freaking load on the spindle you can hear it struggle to maintain speed yet the tool isnt chattering or getting smoked that’s impressive.
Thank you for your comment!
Since it is an insert for rough machining,
Although the shape is not suitable,
Depending on the conditions, this kind of processing can be done.
Looks like the insert is indexable.
Sweet! 😎
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Power of tungsten carbide
Metallurgy rules ❤
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The finished product is beautiful.
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I love it when a chipbreaker really works well, sounds like frozen peas being thrown at the window and i love it
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Something about a round insert looks so cute yet menacing at the same time at those RPMS
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Good .....i have to interrupted cutting tomorrow.......I'll use this insert
Thank you for your comment!
it is an art. It's comforting to watch.
Thank you for liking it!
出来上がった物がどんな形になったか見てみたかった。
コメントありがとうございます！
ごめんなさい、次回はお見せできるように撮影致します！貴重なご意見ありがとうございました！
It's out just me or does anyone else find these machines cool as hell
Thank you for watching the video!
Those RNMGs are my go to for heavy roughing or interrupted cuts.
They never cease to amaze me how much material they can remove with how fragile they appear to be.
It's simple logic to be honest .the more acute a cutting angle the more unsupported a tool tip is . But then stress and friction are the compromised factors.
Thank you for your interest!
Are you a machinist?
This reminds me a _lot_ of woodturning, more so than most lathe operations.
Thank you for your comment!
Button inserts are beasts
Thank you for your interest!
❤magnifique good job
Thank you so much for your compliments!
It means a lot to us to hear you say that!
Fkng outstanding!👍👍👍👍👍👍👍👍
Thank you for your interest!
Thought this had something to do with ammo manufacturing for a second
Thank you for watching the video!
Used to cut square stock on a lathe. The fun part was the part off cycle. The noise sounded like an aircraft or something. 😅
Did you use round inserts for machining?
When the blade initially made contact with the part it kinda sounded like Mr Krabs walking.
Thank you for watching the video!
25 years as a machinist (retired, kinda) never really found a good use for any of them round inserts, mills or lathes, seems like they just created more work, over "square" inserts (not technically square but for cutting square corners)
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Holy crap how heavy is that machine compared to the part, it didn't even flinch
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Maybe a silly question, but do you recycle the scraps into something usable?
I noticed the one shard that peeled off in one long, continuous, curly strip and it just got me thinking because it looked so unique & cool
They sell it in large buckets to recyclers who probably just melt it down
Thank you for your comment!
Inserts, tools, chips, work materials, etc. We are recycling as much as possible.
Button inserts are the cat's whiskers! :-)
Thank you for watching the video!
Отличная обработка металла!
Благодарим вас за проявленный интерес
What is the possibility of getting a few samples of these for the shop? We use many different types but I would like to start getting tungaloy.
Thank you for your interest in our products!
Where do you live?
@@TungaloyCorporation Phoenixville, Pennsylvania, USA
Don’t threaten me with a good time🤣🤣🤣
Thank you for watching the video!
The lesson of the day is READ YOUR CONTRACTS.
Awesome job
Thanks good comment!
Peeled like an orange 👌
Smooth processing!
Nice tool!
Thanks good comment!
Für diese Arbeit ist das Werkzeug natürlich super. 😃
Vielen Dank, dass es Ihnen gefällt!
Amazing HSS 👍👍👍
You could hear mister crabs walking in the beginning
Thank you for watching the video!
Lol sounds like Legos too
Beautiful 👍🏻
Thank you! Cheers!
切り込みすげぇ....何ミリじゃろか
So cool how the spindle slows when the cutter is it a larger diameter in the part
Thank you for your interest!
The way lathee machines easily cut metals is surprising
Thank you for watching the video!
The material of the insert is made of cemented carbide, which is the second hardest material after diamond!
Those chips are coming off there like it's 304SS. Some of the nastiest stuff to machine.
This time we did it dry so that you can see the processing and the product carefully!
We recommend using cutting oil!
It's got nothing on Inconel
Good finish for inter. cut.
Thank you so much for your compliments!
It means a lot to us to hear you say that!
Round inserts are killer.
Did something go wrong?
@@TungaloyCorporationProbably meant in a good way.
Interrupted cuts are hell on inserts😮
Вопрос возникает только в расчетной стойкости пластины на 60 минут работы. в остальном выглядит весьма и весьма похвально.
Благодарим вас за проявленный интерес
G2 continuity all the way 🔥
Thank you for your comment!
That thing eats... My CNMG could never
Thank you for your comment!
Are you a machinist?
Titanium coated inserts last longer. I used some just like these to cut fiberglass.
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Aw man, show the final product!
Thank you for your comment!
This is just a machining demonstration!
こんな曲線が作れるってすごい
こちらの製品は、用途としては中、荒加工用のマルコマインサートになります！
仕上げまではいきませんが、綺麗な曲線を描けました！
Isn't it bad for the bit to repetedly hit the edge as it makes it's cut?
It depends on the process, but do you care about tool life?
You spin me round baby right round right round
It sounds like plane at the end. 😂✌️
Thank you for your comment!
Is it the tip of the plane?
thanks for sharing. where I can buy those round inserts?
You can get from our online shop!
tungaloy.com/onlineshop/
@@TungaloyCorporation
thanks. am planning to buy a Mini Lathe machine for metal. do you have also inserts for that?
@@farhadfadayi7389 Yes!
What material will be processed?
@@TungaloyCorporation metal
@@farhadfadayi7389 Thank you for your reply.
We have inserts that are ideal for machining small parts.
Ideal for steel and stainless.
tungaloy.com/product/turning/sh725/
Чистота поверхности высший класс!!!
Благодарим вас за проявленный интерес
There's no big deal about interrupted cuts with any inserts. Decades ago these were things we avoided, because tools were poor compared to today.
Thank you for your interest!
Are you a machinist?
Vrlo odlicne plocice za proveru sile stezanja :)
How was the turning process without the use of liquid coolant ?? 🤔
Normally, we decide whether or not to use coolant depending on the processing situation, but this time we decided to use dry coolant so that you can take a closer look at the processing and the product!
We recommend using cutting oil!
What is the material, answer and tooling they using in this video? 😊
The material of the insert is made of cemented carbide, which is the second hardest material after diamond!
Work material is C45.
The little torx head bolt that could….
Not go anywhere..!! 😊👍
super cool! why does the chip away turn into blue?
Heat
Heat yes. The heat created by the literal tearing away of metal causes heat and you want that heat carried away with the chips
What materials are those and how does that brass looking thing stay sharp??
Thank you for watching the video!
The material of the insert is made of cemented carbide, which is the second hardest material after diamond!
It was so brutal and beautiful😂
Thank you for watching the video!
良いですね👍
面相度はどの程度まであげられますか？
単純な加工ほど 製品のアラが目立つので
研磨が必要がないほどの加工が出来る刃物があれば👌ですね
What is the cutter made out of, unobtanium?
The material of the insert is made of cemented carbide, which is the second hardest material after diamond!
What a great difference from the Pakistan machinists 👍🇺🇸
Thank you for watching the video!
Imaginen a los maquinistas de Paquistán con esto harían maravillas.
gotta make sure you flare that base out more.
Thank you for your advice!
Кто может объяснить, в чем принципиальное отличие круглых пластин от полигональных?
Видимо с круговой интерполяцией проще работать? Хотя сам только на скоростных фрезах такие пластины видел
What are the numbers on these inserts ? I’m new to this and noticed them on my new ones ?
This is the number of corners of the insert!
It is economical because 6 corners can be used.
I don’t care in the slightest wether or not the machine knows where the chuck is or if the route is pre-programmed; my hair ALWAYS stands on end when I see the tool get that close to it
Thank you for your comment!
라운드 인서트
가공면이 좋을거같네요!
관심을 가져 주셔서 감사합니다!
Perfect 👌
Thanks 😊👍🌟
I want to see this in a thermal camera
That must be interesting!
I'll take on the challenge someday!
@@TungaloyCorporation l hope it happens some day and thanks for the reply
Looks like the end of a snail's eye stalk
Thank you for watching the video!
@@TungaloyCorporation yep yep! One day I'll make my way to working with a lathe lol
@@Tachical_Bichir That's great! We are rooting for you from Japan!
剥き身の金属は綺麗です。
本当ですね、綺麗なカールに色味ですと最高ですよね！
It looked like a bullet at first.
Thank you for watching the video!
Time to play the game "trailer hitch or butt plug?"
Why isn't there water and detergent lubrication and cooling?
Thank you for your comment!
This time we did it dry so that you can see the processing and the product carefully!
We recommend using cutting oil!
im broke the tools, to cutting some square material, but not worry for good quality cnc machine
Holy shi what depth of cut you taking 😂
Thank you for your comment!
ap = 0.5 - 1.0 mm.
角物を丸物にするとき「い゛い゛ぃ゛ぃ゛」って声が出そうになる。チップ砕けそうで怖くて怖くてw
コメントありがとうございます！確かに緊張しますよね💦
I always liked milling, machining, ect. Idk if I would be able to stand doing it with cnc or automation. Still cool, but I just noticed no one hand cranks. I guess it's probably not that much different
(Also no I'm not a boomer, I'm 22)
Thank you for your comment!
Are you cnc machining now?
So that’s how ball hinges are made ahhh!
Thank you for your comment!