FixRTurn - Tried interrupted cutting by Round insert.
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- Опубліковано 27 сер 2024
- Round insert and toolholder with the exact indexing system
High performance round insert with 6-indexes suitable for roughing operation for medium to large size workpieces
FixRTurn
tungaloy.com/p...
#shorts
#cnc
#machine
#machining
#tools
#ev
The never-ending toil of turning round stuff square just to turn square stuff round again
Literally an every day occurrence in engineering.
Thank you for your comment!
Это не изготовление детали какой либо, а демонстрация возможностей высокоскоростной металлообработки и резцов для этого...
-ThisOldTony
@@user-Dmitriy_00745 почему высоко..... ая - обычная скорость, ну смотря какой металл конешно, на 40х такое не пропрёт - резец сразу сядет, а чё резцы - обычный резец с круглой пластиной
I thought that was aluminum at first, thats some serious power on the spindle!
And serious ridgidity... no chatter for such a wide cut... 👏🤨
Thank you for your interest!
This is ideal for roughing and is very economical with 6 corners!
@@TungaloyCorporation
Hi
@@TungaloyCorporationwhat's prise this meachine please take me
@@TungaloyCorporation What is an interrupted cut?
A round insert is the strongest because of the radius. The larger the radius the more it can handle the interruptions. It also pulls a little more power depending on the depth of engagement!
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That is extremely impressive the mass it was able to remove on a single pass there at the end
Thank you for the compliment!
It is an insert for rough machining,
Depending on the conditions, this kind of processing can be done.
Those are some of the most satisfying chips I've ever seen.
Thank you for the best compliment!
ua-cam.com/video/752xKjorCOw/v-deo.htmlsi=WNkDNxrLaXwOZErP
I've used radius cutters on interrupted cuts for many years,they certainly seem to cope much better,and last much longer than a cnmg or similar.
Also great for cutting away welds. You never know when or if you hit a pocket (which is more often then we like to admit ;) )
Yes they do work very well with interrupted cuts. I used to use them on cylinder heads with a fly cutter and as we know those things are full of holes.
@@TheCreedBratton aren't you supposed to be in prison?
i suppose they gain from not having corners as weak spots. it cuts wider and doesnt focus all the friction on one tiny spot
Simple physics, the greater the cutting radius, the more durable the edge.
I'd love to see the Slow Mo Guys do a video on this
Thank you for your comment!
@theslowmoguys #theslowmoguys
Truthfully an iPhone on slow mo would work, too. 240fps would be more than enough. 1000 would be standing still.
@@TungaloyCorporation something to consider
Round inserts work great on smaller diameters where you have higher rpm. On big part, slower speed it's difficult to break the chip.
if you did your job right your cutting speed should be the same. That is offcourse you can clamp your big parts wel enough to spin them at the right rpm. On small diameters its actually harder to get the right surface speed because moste lathes cant run fast enough for it.
no insert relief to break chip, interrupted cuts break them naturally . Mitsubishi, kennametal, worked many years back.. even ceramic than we notched on diamond wheel to break hot blue chips.. 32 feet is shop record on one continuous turn at 4200 rpm and feed for a .072" thick chip on 18" dia 6061 . whew!!
@@gwinters6847 I bet you could do better with 304
❤❤❤❤❤
SFM my friend. Not RPM
出来上がった物がどんな形になったか見てみたかった。
コメントありがとうございます！
ごめんなさい、次回はお見せできるように撮影致します！貴重なご意見ありがとうございました！
That last cut was impressive 👌
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It also sounded like an airplane
The blue steel color gets me every time.
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Engineering is perfection , machining is what makes engineering possible...
Beautiful
Me, an Industrial mechanic whos job is basically dependant on good machinists, true!
If you are doing your Job right its fun, If you mess up, I gotta deal with it, Not fun
Actually, engineering is ALL about compromise, perfection is expensive & often unattainable anyways... 🤔
😎👍☘🍺
@@peterfitzpatrick7032 who talked about perfection smartass. What even is perfect. I Just know If a borehole is supposed to H7 and it isnt, its annoying.
i worked with a really good engineer once years ago when i first started with proto trak cnc lol. We made some really cool stuff.
I love the round inserts... an almost limitless fresh spot to find.
Thank you for your interest!
tungaloy.com/us/product/turning/fixrturn/
@@TungaloyCorporationI have lnmu of P conditions, can I Machining P20 or Hard Material
@@ramkumarsingh844 This tool is recommended for machining steel, stainless steel, and cast iron.
Although it is a different tool, this tool can also process difficult-to-cut materials and high-hardness materials.
It is also economical with 10 corners.
tungaloy.com/product/turning/turnten-feed/
ua-cam.com/users/shortsehx5dFac1XU
Am I the only one that loves the sound lathes make when maintaining a constant SFM
No I love it.... Reminds me slightly of a turbo spool...lol
Thank you for your interest!
We love cutting sound!
That is some really smooth cutting right there.
Thank you for your interest!
@@TungaloyCorporationany recommendations on a good how inserts are made video?
@@donniev8181 We have a simple company introduction movie, so please take a look!
ua-cam.com/video/i3ce-izB7o4/v-deo.html
Power of tungsten carbide
Metallurgy rules ❤
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Machinist are so lucky. I could watch this stuff all day
Thank you for your interest!
We totally understand that feeling!
You can watch these processing scenes forever!
I wouldn't call that lucky, as for every satisfying cut there are hours of math in CAM software. I plan to escape the field by getting an engineering degree.
Thats stainless and that is some serious freaking load on the spindle you can hear it struggle to maintain speed yet the tool isnt chattering or getting smoked that’s impressive.
Thank you for your comment!
Since it is an insert for rough machining,
Although the shape is not suitable,
Depending on the conditions, this kind of processing can be done.
It's scary, how strong these tips, are.
Thank you for your comment!
I love watching machining, lathes, etc.
There are many videos available, so please take a look!
I got myself a round insert tool yesterday. by far my favorite tool.
Thank you for your comment!
Is it our tool?
@@TungaloyCorporation no, it's a knock off. I only have a 7x14 lathe and the maximum shank width is 5/8". But it's still a really good tool. I love that I can use it at any angle.
@@Professional_FunHaver If the tool is suitable for your machining purpose, then it's the right tool! Good!!
Speeds and feeds are on point 👍 I love the spin down 👌
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Looks like the insert is indexable.
Sweet! 😎
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❤magnifique good job
Thank you so much for your compliments!
It means a lot to us to hear you say that!
Something about a round insert looks so cute yet menacing at the same time at those RPMS
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I love it when a chipbreaker really works well, sounds like frozen peas being thrown at the window and i love it
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The finished product is beautiful.
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This is so absolutely beautiful, it almost brought a tear to my eye, almost....
Thank you so much for your compliments!
It means a lot to us to hear you say that!
It's out just me or does anyone else find these machines cool as hell
Thank you for watching the video!
it is an art. It's comforting to watch.
Thank you for liking it!
Thought this had something to do with ammo manufacturing for a second
Thank you for watching the video!
Those RNMGs are my go to for heavy roughing or interrupted cuts.
They never cease to amaze me how much material they can remove with how fragile they appear to be.
It looked like a bullet at first.
Thank you for watching the video!
That last cut was pretty hefty.
Thank you for watching the video!
This reminds me a _lot_ of woodturning, more so than most lathe operations.
Thank you for your comment!
Used to cut square stock on a lathe. The fun part was the part off cycle. The noise sounded like an aircraft or something. 😅
Did you use round inserts for machining?
Those chips are coming off there like it's 304SS. Some of the nastiest stuff to machine.
This time we did it dry so that you can see the processing and the product carefully!
We recommend using cutting oil!
It's got nothing on Inconel
Button inserts are beasts
Thank you for your interest!
G2 continuity all the way 🔥
Thank you for your comment!
The little torx head bolt that could….
Not go anywhere..!! 😊👍
Вопрос возникает только в расчетной стойкости пластины на 60 минут работы. в остальном выглядит весьма и весьма похвально.
Благодарим вас за проявленный интерес
角物を丸物にするとき「い゛い゛ぃ゛ぃ゛」って声が出そうになる。チップ砕けそうで怖くて怖くてw
コメントありがとうございます！確かに緊張しますよね💦
You spin me round baby right round right round
The lesson of the day is READ YOUR CONTRACTS.
Beautiful 👍🏻
Thank you! Cheers!
Отличная обработка металла!
Благодарим вас за проявленный интерес
So cool how the spindle slows when the cutter is it a larger diameter in the part
Thank you for your interest!
切り込みすげぇ....何ミリじゃろか
Don’t threaten me with a good time🤣🤣🤣
Thank you for watching the video!
Perfect 👌
Thanks 😊👍🌟
Holy crap how heavy is that machine compared to the part, it didn't even flinch
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Maybe a silly question, but do you recycle the scraps into something usable?
I noticed the one shard that peeled off in one long, continuous, curly strip and it just got me thinking because it looked so unique & cool
They sell it in large buckets to recyclers who probably just melt it down
Thank you for your comment!
Inserts, tools, chips, work materials, etc. We are recycling as much as possible.
Aw man, show the final product!
Thank you for your comment!
This is just a machining demonstration!
When the blade initially made contact with the part it kinda sounded like Mr Krabs walking.
Thank you for watching the video!
Nice tool!
Thanks good comment!
The way lathee machines easily cut metals is surprising
Thank you for watching the video!
The material of the insert is made of cemented carbide, which is the second hardest material after diamond!
That thing eats... My CNMG could never
Thank you for your comment!
Are you a machinist?
There's no big deal about interrupted cuts with any inserts. Decades ago these were things we avoided, because tools were poor compared to today.
Thank you for your interest!
Are you a machinist?
Vrlo odlicne plocice za proveru sile stezanja :)
What a great difference from the Pakistan machinists 👍🇺🇸
Thank you for watching the video!
Imaginen a los maquinistas de Paquistán con esto harían maravillas.
こんな曲線が作れるってすごい
こちらの製品は、用途としては中、荒加工用のマルコマインサートになります！
仕上げまではいきませんが、綺麗な曲線を描けました！
Button inserts are the cat's whiskers! :-)
Thank you for watching the video!
Fkng outstanding!👍👍👍👍👍👍👍👍
Thank you for your interest!
Good finish for inter. cut.
Thank you so much for your compliments!
It means a lot to us to hear you say that!
Isn't it bad for the bit to repetedly hit the edge as it makes it's cut?
It depends on the process, but do you care about tool life?
Sounds like the 60Hz hum from a transformer
Thank you for watching the video!
Awesome job
Thanks good comment!
Für diese Arbeit ist das Werkzeug natürlich super. 😃
Vielen Dank, dass es Ihnen gefällt!
That shits strong
Thank you for liking it!
25 years as a machinist (retired, kinda) never really found a good use for any of them round inserts, mills or lathes, seems like they just created more work, over "square" inserts (not technically square but for cutting square corners)
Thank you for liking it!
Кто может объяснить, в чем принципиальное отличие круглых пластин от полигональных?
Видимо с круговой интерполяцией проще работать? Хотя сам только на скоростных фрезах такие пластины видел
Чистота поверхности высший класс!!!
Благодарим вас за проявленный интерес
Interrupted cuts are hell on inserts😮
Amazing HSS 👍👍👍
So that’s how ball hinges are made ahhh!
Thank you for your comment!
Titanium coated inserts last longer. I used some just like these to cut fiberglass.
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Me sharpening my pencil so i get a better grade
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Round inserts are killer.
Did something go wrong?
@@TungaloyCorporationProbably meant in a good way.
Anyone get anxious watching him get close to the rotor at the beginning?
Thank you for watching the video.
super cool! why does the chip away turn into blue?
Heat
Heat yes. The heat created by the literal tearing away of metal causes heat and you want that heat carried away with the chips
Не понимаю зачем нужно было делать квадрат перед сферой. Квадрат можно было фрезеровать после точения сферы, тем более технологическая база для закрепления есть.
Спасибо за просмотр видео
Это всего лишь демонстрация механической обработки
Одни из кругляка квадрат делают, другие обратно кругляки. Ти видео делают производители заготовок и инструмента, новый уровень игрушек…
Благодарим вас за проявленный интерес
水も出さないで削る意味は、ただ「こんな風に削ってますよ」てだけで最終目標（完成形）は何も無い。
でも加工としてご覧いただければ幸いです！
You could hear mister crabs walking in the beginning
Thank you for watching the video!
Lol sounds like Legos too
smooth as you like
Thank you for your interest!
Those long spirals looked bad, but I get it you only wanted to show it in an example peace.
Thank you for your valuable opinion.
I would appreciate it if you could see it as a demonstration.
良いですね👍
面相度はどの程度まであげられますか？
単純な加工ほど 製品のアラが目立つので
研磨が必要がないほどの加工が出来る刃物があれば👌ですね
I always liked milling, machining, ect. Idk if I would be able to stand doing it with cnc or automation. Still cool, but I just noticed no one hand cranks. I guess it's probably not that much different
(Also no I'm not a boomer, I'm 22)
Thank you for your comment!
Are you cnc machining now?
나도 cnc를 했지만 저 기계를 만든 사람들이 진짜 대단한 듯
관심을 가져 주셔서 감사합니다!
縦方向は自動送りだと思いますが、横方向は手動で送っているのですか？
コメントありがとうございます！
横送りも自動でございます！
Looks like the end of a snail's eye stalk
Thank you for watching the video!
@@TungaloyCorporation yep yep! One day I'll make my way to working with a lathe lol
@@Tachical_Bichir That's great! We are rooting for you from Japan!
これ予想の範囲内なのよ。
今日、目の前で旋盤で六角加工するのを見せられた。
旋盤は直線加工出来る
動画をご覧頂きありがとうございます！
CNC is awesome.
Thank you for your interest!
Holy shi what depth of cut you taking 😂
Thank you for your comment!
ap = 0.5 - 1.0 mm.
It was so brutal and beautiful😂
Thank you for watching the video!
gotta make sure you flare that base out more.
Thank you for your advice!
Why isn't there water and detergent lubrication and cooling?
Thank you for your comment!
This time we did it dry so that you can see the processing and the product carefully!
We recommend using cutting oil!
Napaykani ostiga prokladkadan foydalaniladimi-?
Yostiqcha ishlatilmaydi, faqat qo'shimchani ushlagichga joylashtiring va uni mahkamlang!
Qo'shimchaning 6 ta burchagi bo'lgani uchun u juda tejamkor.
It sounds like plane at the end. 😂✌️
Thank you for your comment!
Is it the tip of the plane?
So it seems that just 1 point of the insert ia taking all the use? What happens to the rest that is not cutting rhe metal??
This insert has 6 corners!