Beautiful machinery and engineering - those pick and place robots are crazy - and so good to see relatively current LED manufacturing. It's a pretty wild process. I really liked the music choice and lack of narration in the video, too.
Without you amazing people in China, millions of DIYers in the West would never be able to develop the projects they have always dreamed of because they would not have been able to afford the tools, equipment, and parts. I personally owe my success to you and I wish the Chinese people nothing but the best and a life of prosperity for every single person.
actually without China it would happen everywhere else and as both Russia and China would not steal R&D and driving cold war measures You would probably not be a hobbyist but employed. The whole "new cold war" and property theft stalls entire industry. No GaN HEMT microprocessors for civilians. No neuromorphic and AI chips especially for computer vision (this is why your phone camera is still using tech from 90's and your "dog" robot or vacuum robot not having "mental terrain map" component) No SiC and SiGe semiconductors of any kind for civilians as this risks thermo imaging leaking to war zone. No CAD/CAM tools to design VLSI and ASICS for civilians. list goes on so yeah, in a way China keeps you being "hobbyist"... stuck with toys of 6yo...
@@ColoniaMurder20 Occidente, a grandes rasgos, creó la tecnología....pero Lejano Oriente no solo se la termino apropiando, sino que ha ido más allá: la ha mejorado.
9:11 Well now we know that the _real_ secret of LED manufacturing is the brand and type of oven. Fortunately, a few seconds earlier, that same blurred text was in clear plain view so now I can build my own LED factory in my garage and dominate the market 😅
nice joke 😄 I rofl out of the people, that are seakig Philosopher's stone in manufacture process. It’s very strange to see people who still don’t understand that the key to successful production lies in people and the organization between them.
Uno no se imagina todo lo que hay detrás de un simple diodo emisor de luz (LED), ya sea en formato convencional o SMD, hasta que se tiene la suerte de encontrar este tipo de videos. Precisión, tecnología de avanzada, personal altamente calificado, todo ello, cuidado hasta en el más mínimo detalle. Simple y sencillamente, ASOMBROSO. Gracias por el video. Saludos desde México.
Super impressive! It's amazing how every tiny LED is binned for color and tested multiple times. Also the longevity testing in those ovens really impressed me.
Ovens are literally there to... bake stuff. Where did you even get longevity testing by OVENS?! First baking is to solder the chip to substrate, the second is to bake the luminophor layer (that orange goo).
@@Noobochok Yeah but time is everything. All SMD electronics are baked in an oven, but the temperature ramps and times are followed very accurately. It's minutes, not hours. So every silicon chip is pretty much good for 150 degrees C for a few minutes or more, but not hours and days. LEDs can operate at very high temperatures so I guess it matters a lot.
@@Gersberms most modern SMD somponents are good up to 260~ish for a minute, because the the lead-free paste used literally requires it for proper good joints. Still nothing to do with "longevity testing".
@@Twitch_Moderator Now I'm wondering where the inferior quality is. Have you ever thought that the LEDs that create the backlight in your television come from Asia and it doesn't matter whether it is manufactured in America, Europe, Russia or somewhere else. Maybe even Samsung, LG and whatever the big brands are called can order their LED needs there. Hardly any manufacturer makes these themselves today, and your LED strips are equipped with LEDs, resistors, capacitors, etc. from Asia, even if they say "Made in America" etc. at the end, the components are purchased much cheaper.
it probably is chatGPT comment. Sure thing it's low quality and there are many errors as visible on the video. Chinese govt tries to dump the global market by subsidizing low prices and destroying competition but what customer ultimately gets is stolen outdated R&D so no progress and inferior end product.
All these machine were desinged, engineered and made by Japanese companies, and then Chinese companies reversed engineers them, (Japan still the leader in many of the machineries and equipment that are used in electronics manufacturing, even today.)
Proponents highlight the scalability afforded by mass production machines, allowing for high-volume output to meet growing global demand for LED technology.
It is my goal to have 7 of these facilities in Nigeria. The drive to become global producers true and true. Led chips is a no brainer. The Synchronization Of Machine and Ideas.
Concerns arise over the environmental impact of mass production machines used in LED chip manufacturing, particularly regarding energy consumption and waste generation.
Without music it would be very dull, as well as sterile, cold, & depressing. Welcome to the technological future....cheerful was never promised...BACK TO WORK.
I have a lot of respect for the Chinese people they are resourceful, they see something that needs doing and just do it. No committees to see if is viable, no mucking around and thinking about it so by time do something the cost has tripled they just do it, and as others have said without them in this world things would not be as easy as it is now. Thank you for this video it was very informative and great. My only disappointment was, why have music in it? it was distracting and too loud that it became annoying. I would much sooner just listen to the natural sounds. But, if you do insist on having music. I would much sooner it be wonderful Chinese traditional music which is so lovely to listen too. It is afterall a video about the resourcefulness and effectiveness of modern Chinese industry. Keep safe and well everyone.
Like another commenter said, the full bunny suits everywhere and air showers before entering the cleanroom, but no gloves on anyone anywhere is kind of weird. The hands, aside from the hair, are the largest source of contamination and extraneous particles in a cleanroom environment. I really do not understand what's going on at 5:50. Why are they BREAKING the gold bond wires going to the chips??
The semiconductor is already finished at this stage, so the contamination by hand is negligible, it's not that sensitive. The chip is literally drowned in phosphorus resin later on, so a few particles will not damage it. Ofc in a semiconductor manufacturing plant everyone has to wear gloves, the structures are so tiny that a spec of dust will make a chip inoperable.
@@them0leisback Wouldn't a particle of water from the humidity of a finger be trapped in the resin later on, and explode when it gets hot enough? These LEDs have specs of 20k-50k hours, and I often see them fail after a couple of years of use (non-continuous).
You haven't shown the machi mochines names, and also this factory does the frontend process, what about the backend process that is photolithography, mask design, substrates deposition ?
Important to know. I'm working at Taiwan at a REAL LED chips production that is actually HIGH END. Looking at the technique used in this video shows the lack of advanced equipment used in the latest production chain. Don't thrust what anything you watch or read online.
I suppose it’s like a coin flip. Heads or tails? Those that landed tails get blown out of the conveyor belt. And then fed back in again and again, until it finally lands on heads.
What is going on with the expanding blue film at 2:30? It looks like those are the chips that are then used for the LEDs-- is that how they come? What is the purpose of that?
Those are the bare LED's that come from the semiconductor fab before they are packaged on the metal plates and before bond wires and phosphor coating is applied. They're manufactured in a small area then the blue film stretches to allow the grabber to do its thing.
In another UA-cam video they explain this expanding blue film… it’s to create greater separation between the chips. So when the robotic arm picks one chip up, it doesn’t knock into the neighbouring chips. Basically the chips are made close together, the blue film stretches them apart and then a robotic arm picks them up one at a time. What this video didn’t show is. The robotic arm sensor can detect which chips are good and which are faulty, so the robotic arm only picks up the good ones.
You rarely see clean rooms where gloves are not required. I would guess their LEDs should have a higher than normal failure rate from contamination but maybe the gloves are more expensive than throwing out failed LEDs.
Did work for Philips back in the 90's making 1 chip TV's, if i remember it correctly it was minimum a cleanroom class 10, which means we had to wear also those blue suits but there we must also wear special gloves and special glasses. It was forbidden to enter that clean room without those special gloves and glasses caus human skinflakes and hair can destroy a lot of wafers and or batches of wafers specially when they are contaminated right before going into the furnace. So for me it's strange to see that those people don't wear any gloves and the special glasses.
first I thought like ohh so cool, so interesting and so satisfying. but then the video turned out to be slightly horrific to me to watch because I was imagining myself to work there and be surrounded by all those extremely loud noises every single day. I would freak out after 3 days
The use of mass production machines in LED chip manufacturing underscores the need for rigorous quality control measures to ensure product reliability and longevity.
That jumped out to me as well. It’s like they have all these procedures but you’re going to get dead skin cells, hair, and oils all over the place because, no gloves. SMH
This is how real 1080p footage looks everyone. Notice how sharp everything is? UA-cam picks and chooses who can upload real HD footage and it sucks. UA-cam usually crushes the bitrate, but this looks FANTASTIC for 1080p.
look we are soo professional we clean our workers before they start their shift and use complex machinery Meanwhile the guy at 5:51 is sitting on a 1x1 plastic tea table
I don't get your point, is it a problem if a chair is made of plastic? Does it improve the production process if it was a more expensive chair? Like wtf are you talking about 😂😂
You rarely get to see the basic components from which so much stuff is then made. Fascinating video.
Critics argue that reliance on mass production machines in LED chip manufacturing may compromise quality and lead to inconsistencies in performance.
Yu
Central Asia: where the future looks bleak and the present isn't much better.
False I see it daily
Beautiful machinery and engineering - those pick and place robots are crazy - and so good to see relatively current LED manufacturing. It's a pretty wild process.
I really liked the music choice and lack of narration in the video, too.
well as an engineer who really went to those factories, I will tell you that working with the noise and smell is not beautiful at all
Without you amazing people in China, millions of DIYers in the West would never be able to develop the projects they have always dreamed of because they would not have been able to afford the tools, equipment, and parts. I personally owe my success to you and I wish the Chinese people nothing but the best and a life of prosperity for every single person.
w/o Western and Japan precision machine.. China not able build this..
actually without China it would happen everywhere else and as both Russia and China would not steal R&D and driving cold war measures You would probably not be a hobbyist but employed.
The whole "new cold war" and property theft stalls entire industry.
No GaN HEMT microprocessors for civilians.
No neuromorphic and AI chips especially for computer vision (this is why your phone camera is still using tech from 90's and your "dog" robot or vacuum robot not having "mental terrain map" component)
No SiC and SiGe semiconductors of any kind for civilians as this risks thermo imaging leaking to war zone.
No CAD/CAM tools to design VLSI and ASICS for civilians.
list goes on
so yeah, in a way China keeps you being "hobbyist"... stuck with toys of 6yo...
Exactly !.. they will carry the world to the future ... ..
@@ColoniaMurder20 Occidente, a grandes rasgos, creó la tecnología....pero Lejano Oriente no solo se la termino apropiando, sino que ha ido más allá: la ha mejorado.
@@ColoniaMurder20 actually you could make these at home by yourself if you were to spend quite a bit on the machines later I’m not that precise
9:11 Well now we know that the _real_ secret of LED manufacturing is the brand and type of oven. Fortunately, a few seconds earlier, that same blurred text was in clear plain view so now I can build my own LED factory in my garage and dominate the market 😅
You can't really see the brand, and it's not hidden because it's a secret, it's hidden because they don't want to advertise the brand for free
nice joke 😄 I rofl out of the people, that are seakig Philosopher's stone in manufacture process. It’s very strange to see people who still don’t understand that the key to successful production lies in people and the organization between them.
**((secret information they dont want yuo to know))**
Heard Central Asia's education system is a joke - they're still teaching lessons from the last century.
@@cleitonfelipe2092 I can quite clearly read XYMD on the ovens. It's just funny how they blur it and then forget later on.
This is oddly relaxing to watch with the piano music
🤔
Amazing how they can keep lowering costs, allowing us to keep inflating prices of everything else without increasing average inflation.
what
Exactly 🤣
Not really a whole real of these are about £5
Uno no se imagina todo lo que hay detrás de un simple diodo emisor de luz (LED), ya sea en formato convencional o SMD, hasta que se tiene la suerte de encontrar este tipo de videos. Precisión, tecnología de avanzada, personal altamente calificado, todo ello, cuidado hasta en el más mínimo detalle. Simple y sencillamente, ASOMBROSO. Gracias por el video. Saludos desde México.
This is crazy even just looking at, impressive!!
Super impressive! It's amazing how every tiny LED is binned for color and tested multiple times. Also the longevity testing in those ovens really impressed me.
Ovens are literally there to... bake stuff. Where did you even get longevity testing by OVENS?! First baking is to solder the chip to substrate, the second is to bake the luminophor layer (that orange goo).
@@Noobochok Yeah but time is everything. All SMD electronics are baked in an oven, but the temperature ramps and times are followed very accurately. It's minutes, not hours. So every silicon chip is pretty much good for 150 degrees C for a few minutes or more, but not hours and days. LEDs can operate at very high temperatures so I guess it matters a lot.
@@Gersberms most modern SMD somponents are good up to 260~ish for a minute, because the the lead-free paste used literally requires it for proper good joints. Still nothing to do with "longevity testing".
food industry machines
Step into Central Asia and prepare to be amazed by their lack of progress - or lack thereof.
Chinese are very far and wide
Well-done 😊
I love that they have a little grow room. If you have to test the leds for duration, might as well put them to work growing some treats for employees!
Mass production machines have revolutionized the LED chip manufacturing industry in China, driving efficiency and lowering production costs.
And filling the world with low quality LEDs. 😑
@@Twitch_Moderator Now I'm wondering where the inferior quality is. Have you ever thought that the LEDs that create the backlight in your television come from Asia and it doesn't matter whether it is manufactured in America, Europe, Russia or somewhere else. Maybe even Samsung, LG and whatever the big brands are called can order their LED needs there. Hardly any manufacturer makes these themselves today, and your LED strips are equipped with LEDs, resistors, capacitors, etc. from Asia, even if they say "Made in America" etc. at the end, the components are purchased much cheaper.
This feels like chat gpt comment.
it probably is chatGPT comment. Sure thing it's low quality and there are many errors as visible on the video. Chinese govt tries to dump the global market by subsidizing low prices and destroying competition but what customer ultimately gets is stolen outdated R&D so no progress and inferior end product.
Thanks for showing!
Nice to see the ESD environment being maintained
Who makes the machines that make the tiny machines and so on??? Blows my mind.
machines make machines... humans are not needed anymore
A china
They pay huge amounts of money to genius people. Can be in Engineering, Biomechanics, etc. Then those people do computations and tests.
@@edinaldobatista5770 the west made it, china copy paste or steal
All these machine were desinged, engineered and made by Japanese companies, and then Chinese companies reversed engineers them, (Japan still the leader in many of the machineries and equipment that are used in electronics manufacturing, even today.)
Genius army!!!
Science!!!
🥰🥰🥰
^ ^
Amazing thank you
I love the background music. Thank you!
This was satisfying to watch
amazing ❤❤❤
Thank You, very good.
Proponents highlight the scalability afforded by mass production machines, allowing for high-volume output to meet growing global demand for LED technology.
05:49 This is crazy even just looking at, impressive!!
Amazing!
i am impressed these machinery and experts are osm
The tensile test is automated. Impressive
The tech to do this at scale is way more than I expected
Love seeing stuff like this. All the highly technical things ans machines etc. Very cool😎
It is my goal to have 7 of these facilities in Nigeria. The drive to become global producers true and true. Led chips is a no brainer. The Synchronization Of Machine and Ideas.
Good luck to u
Crackingly good video 👍
Concerns arise over the environmental impact of mass production machines used in LED chip manufacturing, particularly regarding energy consumption and waste generation.
LED home heaters. They are just so much precision craftsman.
Very good.
Good
Wow 11:55 great IMAX video projector
so cool
This is a chip packaging facility, not a chip fabrication facility
Very interesting nevertheless
Yup. Makes huge difference.
Yeah. So many of these types of videos are just assembly. Making the LEDs wasn't shown at all.
@@russell2952there’s another video where they make them
Beautifull ❤
mindblowing.
Очень красиво) Спасибо
crazy how much physical force these small diodes can take, yet a small amount of consistent heat will send them under
China - the second valley - a huge factory
Amazing! So the led itself is a very small chip that is covered with an yellow encapsulation, for protection and thermal dissipation.
The resin also contains a fluorescent powder that converts blue light into a regular combination of white light.
love from india
Today, micro LED display panel is high_end, since it needs tens million leds all worked in one panel, compare to few leds worked
0.1 of a milligram precision scale is nuts.
A lot of bright ideas applied to making LED's
Cool to watch
It would be better along with process explanation audio
Stop putting musics in video please :/
It would be dull without it. You can always put it on mute.
Without music it would be very dull, as well as sterile, cold, & depressing.
Welcome to the technological future....cheerful was never promised...BACK TO WORK.
第一次看到LED的生產過程
Amazing,,its led to fotosintesis
The root of all the led lighting we see around the world😮
Increible la tecnologia
It's a shame that the LED chips are built to a good quality but many engineers are pushed to over-drive them and they result in a shorter work life.
толкова високотехнологично производство, за толкова евтин краен продукт (направо уникално)
Viva China!
10:35 I don’t get how the LEDs end the right way up, after falling into the hopper?
Molding process ua-cam.com/video/mFJm-YSkk3w/v-deo.html
i think it is rejecting the ones end up right face down pushing them back in the hopper
视觉识别，非黄色的面会被空气喷口吹回去
perkembangan produksi masif dari china dengan produk yang lwbih murah..sampai produk dapur merajai asia
super
I have a lot of respect for the Chinese people they are resourceful, they see something that needs doing and just do it. No committees to see if is viable, no mucking around and thinking about it so by time do something the cost has tripled they just do it, and as others have said without them in this world things would not be as easy as it is now. Thank you for this video it was very informative and great. My only disappointment was, why have music in it? it was distracting and too loud that it became annoying. I would much sooner just listen to the natural sounds.
But, if you do insist on having music. I would much sooner it be wonderful Chinese traditional music which is so lovely to listen too. It is afterall a video about the resourcefulness and effectiveness of modern Chinese industry. Keep safe and well everyone.
6:43 for the people who are wondering what the secret ingredient is?
I did the search, which is the hard part.
It is egg's yolk.
😂😂😂
Like another commenter said, the full bunny suits everywhere and air showers before entering the cleanroom, but no gloves on anyone anywhere is kind of weird. The hands, aside from the hair, are the largest source of contamination and extraneous particles in a cleanroom environment.
I really do not understand what's going on at 5:50. Why are they BREAKING the gold bond wires going to the chips??
This is a tensile strength test.
To add to what @Ledestar said, it's for quality control. It's a destructive testing procedure performed on a random sample. Not all of them.
The semiconductor is already finished at this stage, so the contamination by hand is negligible, it's not that sensitive. The chip is literally drowned in phosphorus resin later on, so a few particles will not damage it.
Ofc in a semiconductor manufacturing plant everyone has to wear gloves, the structures are so tiny that a spec of dust will make a chip inoperable.
@@them0leisback Wouldn't a particle of water from the humidity of a finger be trapped in the resin later on, and explode when it gets hot enough?
These LEDs have specs of 20k-50k hours, and I often see them fail after a couple of years of use (non-continuous).
You haven't shown the machi mochines names, and also this factory does the frontend process, what about the backend process that is photolithography, mask design, substrates deposition ?
I think you mix up front and backend. Front end = wafer production and handling, and that usually happens in a different fab
impressive...
nice
This is basically assembling, not really "manufacturing". But still, fascinating !
what exactly is the orange liquid?
Important to know. I'm working at Taiwan at a REAL LED chips production that is actually HIGH END. Looking at the technique used in this video shows the lack of advanced equipment used in the latest production chain. Don't thrust what anything you watch or read online.
台湾有什么品牌的led？我都没听说过。
Yes, this doesn’t look like a production line but more like an assembly line.
You sound fake as Batman, Robin😂😂
10:40 This is clever. Randomly place the chips and then blow out those which are not properly aligned.
I suppose it’s like a coin flip. Heads or tails?
Those that landed tails get blown out of the conveyor belt. And then fed back in again and again, until it finally lands on heads.
TOP TECHNOLOGY
.. die Technik Ähnelt ein wenig an den Farbdruckern
🎼📂
Das gelbe Leuchtpulver ist ein wenig negativ
What is going on with the expanding blue film at 2:30? It looks like those are the chips that are then used for the LEDs-- is that how they come? What is the purpose of that?
Those are the bare LED's that come from the semiconductor fab before they are packaged on the metal plates and before bond wires and phosphor coating is applied. They're manufactured in a small area then the blue film stretches to allow the grabber to do its thing.
@@starlite528 Are they expanded? and do they stay expanded?
In another UA-cam video they explain this expanding blue film… it’s to create greater separation between the chips. So when the robotic arm picks one chip up, it doesn’t knock into the neighbouring chips.
Basically the chips are made close together, the blue film stretches them apart and then a robotic arm picks them up one at a time.
What this video didn’t show is. The robotic arm sensor can detect which chips are good and which are faulty, so the robotic arm only picks up the good ones.
You rarely see clean rooms where gloves are not required. I would guess their LEDs should have a higher than normal failure rate from contamination but maybe the gloves are more expensive than throwing out failed LEDs.
Hi ! can anyone name the pin/utencil being used at 0:08
Unbelievable
What was the last thing with the live plants? What type of test is that?
It's is to see how much photosynthesis a particular type of LED enables ( for indoor herbariums and stuff).
Drugs to keep the workers happy.
Did work for Philips back in the 90's making 1 chip TV's, if i remember it correctly it was minimum a cleanroom class 10, which means we had to wear also those blue suits but there we must also wear special gloves and special glasses. It was forbidden to enter that clean room without those special gloves and glasses caus human skinflakes and hair can destroy a lot of wafers and or batches of wafers specially when they are contaminated right before going into the furnace.
So for me it's strange to see that those people don't wear any gloves and the special glasses.
first I thought like ohh so cool, so interesting and so satisfying. but then the video turned out to be slightly horrific to me to watch because I was imagining myself to work there and be surrounded by all those extremely loud noises every single day. I would freak out after 3 days
It's a very good working space in Chinese manufacturing already. Manufacturing gets less and less viable in the US and Europe for a reason.
كوكب اليابان😮
Music is fine, don't stop. Let it be
Weird seeing the bunny suits and entry procedure but still no gloves.
The use of mass production machines in LED chip manufacturing underscores the need for rigorous quality control measures to ensure product reliability and longevity.
It looked so strange to me as well. If something, the hands are a real source of contamination...
food industry machines
That jumped out to me as well. It’s like they have all these procedures but you’re going to get dead skin cells, hair, and oils all over the place because, no gloves. SMH
Maybe having uninhibited manual dexterity is more important to a stable production line🤷🏼♂️
Thanks 🇧🇩🇨🇳 I'm from Bangladesh
Not true!
2:17, where do they get the wafer from ? Taiwan ?
Central Asia: where the only thing more abundant than the population is the bureaucracy.
所以，发光二极管哪里来的没有交代，应该是买来的
Chinese give me all led smd 😂😂😂I proud of Chinese people it's very beautiful and inteligent
Allah hu akbar from india 🇮🇳❤
How much one complete line costs ?
Apparently everyone loves the music 🤣
gracias,excelente tecnologia
Advocates emphasize the role of mass production machines in accelerating technological innovation and advancing the capabilities of LED chips.
This is how real 1080p footage looks everyone. Notice how sharp everything is? UA-cam picks and chooses who can upload real HD footage and it sucks. UA-cam usually crushes the bitrate, but this looks FANTASTIC for 1080p.
What are the plants for ?
They don't have sunlight and only grow under the illumination of LEDs
6:00 mixing the forbidden custard.
why is it baked twice?
مشاء الله قدرة الله ومشاء فعل
look we are soo professional we clean our workers before they start their shift and use complex machinery
Meanwhile the guy at 5:51 is sitting on a 1x1 plastic tea table
I don't get your point, is it a problem if a chair is made of plastic? Does it improve the production process if it was a more expensive chair? Like wtf are you talking about 😂😂
Asian getting smart
Qui aurait dit qu'un homme sorti à peine des cavernes puisse créer des choses aussi complexes !
China is the best of the best in world 🇨🇳
10:38 - missed one :p
Gak perlu kuliah "cukup beli ditoko" silahkan otak Atik,saya membuatkan untuk anda!
Kata bisnis sebuah universitas ,sihhh
A cleanroom without gloves?
3:16 this thing is probably pretty expensive, looks how fast and precise it is.