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Quick repair of passenger door wiring harness. 02 wj Grand Cherokee with no PW, FOB, P LOCK Control

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  • Опубліковано 18 вер 2021
  • when your fob, locks, windows except driver stop working and your interior lights stay on, check the 12v and ground on the passenger door wiring harness.
    if your HVAC stops working and your driver lock and window, check the left.
    why Chrysler designed systems to ground out through different doors is beyond me.
    this is a quick fix that lasts short term, but will get you there until you get a new harness. I have not been successful in obtaining one.

КОМЕНТАРІ • 102

  • @fredfabris7187
    @fredfabris7187 2 роки тому +15

    If you attempt to do a splice in the middle of the flexing part of the harness you will continue to have faults. You absolutely must replace the wire from the terminal in the connector clear into the door. That white thing is a connector and the pins (terminals) are easy to pull out. If that is done the repair will last a long time. The reason the ground wire breaks is because it is one of the larger gauge wires. I am a tech for a Mopar dealership. I have seen this before. This is a common problem on any car that has a large amount of wires going into the door.

    • @petejackson3687
      @petejackson3687 2 роки тому +2

      I had No mirror Heat, Adj,Windows Passengers side. 🤷‍♂️ Big orange W/WHITE STRIPE was the Culprit. 👍👀

    • @petejackson3687
      @petejackson3687 2 роки тому +1

      No KEY FOB EITHER

  • @waltschannel7465
    @waltschannel7465 2 роки тому +4

    Obviously, I have not watched this video yet. Giving you a shout out anyway, because you took this on. Chrysler vehicles are known for electrical gremlins. I work on this kind of thing too, but only for my cars. I don't think I would have had the guts to do this one. Nice job! ❤ EDIT: Watched the video. Even more impressed.

  • @brentelliott5487
    @brentelliott5487 Рік тому +2

    Appreciate the video. We had similar symptoms and your video led us straight to the problem...broken black wire in passenger door. Thanks!

  • @BBarth7388
    @BBarth7388 5 місяців тому

    I can’t thank you enough! You just saved us a lot of time troubleshooting. That was exactly the problem.

  • @ekimp252
    @ekimp252 Місяць тому

    Watched your video, went out and pulled the boot of the passenger side door harness and found the ground wire broken. Thanks for the heads up.

  • @TY-ob7fz
    @TY-ob7fz 2 роки тому +6

    Yup. Better to pull wire through the connector by drilling a hole thru assembly. Check out amperage going thru wires and use appropriate gauge and be sure there isn’t any temp elevation. Temperature is major cause of insulation turning brittle. Splice inside the door and passenger compartment where flexing will not occur. The repair will take much or time but definitely a lasting one.

  • @normswan5806
    @normswan5806 2 роки тому +3

    I have some silicon jacket wire with tons of stranded. Designed to flex around tight bends. Had it for old Otis elevator application. May work.

  • @Bulletz4Breakfast13
    @Bulletz4Breakfast13 Рік тому

    I seen a fix on the Jeep Forum and that guy used all 12 guage green wire. Probably best to get multiple colors, at least 10.
    He stated the manufacturer used 5 different Guages ranging from 12-22 and crap wire materials causing issues with door harness wires.
    He added about a foot of wire, took out the cab connector and connected each wire via butt connectors that have heat shrink solder and covered them with heat shrink tubing.
    Then he took that extra wire with the butt connected ends and tucked all of it in the cab through the door harness connector &boot so the new thicker wires are solid and higher quality where the bend point is. He zip tied them to existing wires under steering wheel inside the paneling.
    Said it's lasted many years with no signs of drying, cracking or obvious wear.
    I haven't done this myself but honestly need to redo all the wires in the doors since my windows don't roll down, the driver power lock doesn't work but all other door locks are functioning with key fob. The power lock switch on door doesn't work on any door, the power mirrors don't work.
    The above reading light would turn on when the speedometer brightness dial was on any setting but off but fixed itself.
    I really need my windows to work.

  • @melostmo
    @melostmo 2 роки тому +1

    Good Video. I've had that happen now, & also a few yrs back.
    Gonna spice it this time with a Coiled Wire ,, even if I coil the added splice wire myself ,, I feel the coil will take the stess off the Jeep wire 😎

  • @turpialito
    @turpialito 2 роки тому +3

    Looks like the insulation on the wires has lost the plasticizer. Temperature gradients and age tend to bake plasticizers. Same gremlins on turn-of-the-century Mitsubishis. And I wholeheartedly agree about troubleshooting my own car.

  • @jdpinbaytown
    @jdpinbaytown 2 роки тому +1

    Also Chrysler from 1960-62 used a High Voltage in the Dash Lighting Circutry " 100+ Volts ", It's Electrolumanesent Illumination in the Cluster, Radio and Clock, I got Shocked big time on the Radio!

    • @JordanPier
      @JordanPier  2 роки тому

      I'd love to see one in person.

  • @fugitivetattoo
    @fugitivetattoo Рік тому +1

    Well there is an aftermarket wiring harness available with longer, stronger wires to correct this problem. Lots of soldering and heat shrinking involved though.
    Thanks.

  • @jdpinbaytown
    @jdpinbaytown 2 роки тому

    I never could get my FOB to work on my 2001 Dakota, Never checked for broken wires in the Door Boot, Never had no issues with anything else, Ended up just having a new Viper Alarm with Remote Start and Keyless entry installed, For way cheaper than Dodge wanted for a new BCM, That they say was bad, My " Rolling " door locks still work!, I love Chrysler Vehicles!, My Stepdad worked for them, But Wiring has always been there downfall, Esp. 1973 and before!, They used to run the main + from the Alternator all the way to the Ampmeter in the Dash!, Caused Fires and no charge issues if the gauge burned out, Also ran the High Amp Blower Motor Circut right through the Ignition Switch, In 1974 they changed this and more

  • @zx8401ztv
    @zx8401ztv 2 роки тому +1

    I've repaired quite a few, so i do understand your pain/annoyance.
    If the earth breaks, you might get away with a floppy braided wire with eyelets, door to chassis. (like you said).
    For the wires in the gator, i add a length of wire to each one.
    It pushes the joins into the door and body.
    Quality multimeter leads could be floppy enough to not break in the gator.
    Sorry im waffling again :-(

    • @JordanPier
      @JordanPier  2 роки тому +1

      No, these are all good ideas.

  • @danreilly959
    @danreilly959 9 місяців тому

    Thanks for the video this is exactly what happened to me. The only thing I'm disappointed about is you didn't show how the be-Jesus you got the rubber boot back on the bracket!!

  • @kellythompson1213
    @kellythompson1213 4 місяці тому

    everything dies because the yellow wire is for the can network, black is ground, red is orange is B+, but the yellow wire breaks it takes out all you mentioned and the a/c in my wife's 03

  • @RGB06084
    @RGB06084 2 роки тому +1

    J, how about and alternate of: when you open the door, just don't open it more than enough than it takes for you to get in the Jeep? That way you get a lot more wear on the fix! Only open it a pinch!

  • @petrblazek9507
    @petrblazek9507 3 місяці тому

    This happened to me 4x on driver side. When my door wont lock and windows wont roll I already know. I have my WJ for 20 years, repaired 5 broken off wires. Just did 2 yesterday. Its a WJ thing.

  • @kellythompson1213
    @kellythompson1213 4 місяці тому

    dorman does make a repair harness for this issue, i have purchased the kit for both doors, but i can't remember where i got it from or the part number

  • @monroemando
    @monroemando 2 роки тому

    I'm having the same issue right now plus my interior lights won't go off unless I manually shut them off with the knob. I also just replaced my oil sending unit lol. I was watching that oil pressure after you started it, I was thinking I know what that needs...

  • @devilsadvocate6989
    @devilsadvocate6989 2 роки тому +1

    honestly i am about ready to say forget the harness all together solder silicone insulated wires to the end of all these wires that get shut in the door (since they wont become brittle but be careful as they are easy to cut/tear) then, either wrap in elec tape or heat shrink them all together with some 3:1 marine grade with the adhesive inside

    • @DANI_1006_PR
      @DANI_1006_PR 9 місяців тому

      the idea is good but wrapping or heat shrinking would put more stretch on the external wires of the arc because of the bigger radius bending with those with smaller radiuses.

  • @RimdarRanch
    @RimdarRanch 5 місяців тому

    I also have the 2002 Jeep Grand Cherokee. I'm having ( NOW ) 2 issues. with a strong Battery and a 1/2 tank of fuel my motor will stall out. It won't show any Code faults on an OBD Reader !. If I let it sit for a couple of hours it will start back up... NOW, today I have lost control of the Power Windows, and all the other features in the Driver's door panel. The really sad part is I can no longer rely on the Vehicle being reliable.

    • @JordanPier
      @JordanPier  5 місяців тому

      You've lost a ground somewhere,.or have an intermittent break. They are the worst. Without test instrumentation and probes you're spinning your wheels.

  • @joshsmith5348
    @joshsmith5348 11 місяців тому

    My wife loves her jeep but I'm always having problems with stuff like this I wonder if you sever the Wire in side and add heat shrink tube all the way down form in side to each wire to the plug if that may be a good fix😅

  • @gerardcarriera7052
    @gerardcarriera7052 2 роки тому

    I have an ‘09 Town and Country that has a weird problem I’ve never been able to fix.,The instrument panel kills the battery if I let the car set unused for a few days.? I see the odometer flash on from time to time when everything is off. I brought it to a local garage and they traced this parasitic draw to the instrument panel. I drive with hand controls since I’m wheelchair bound and they didn’t want to take the hand controls out to gain access to the instrument panel. They suggested that I install a switch to cut off drain from the battery if it’s going to sit for a few days. I did this but it’s a real pain. I’d like to get it fixed right. Too bad it’s beyond the scope of my knowledge.

  • @eldrenbiddle9358
    @eldrenbiddle9358 10 місяців тому

    Try marine grade silicone insulated wire. The strands are tinned and much finer and resilient to fatigue. The silicone insulation will not harden. Wire is available on-line In 5 spools 10 ft each of different color.

  • @johnstokes2246
    @johnstokes2246 2 роки тому +1

    Mouser or Digikey might have wire the correct size but with more strands. It would be more flexible and should last longer. You also could use 2 smaller wires in series if there is room in that rubber boot.

  • @enzofitzhume7320
    @enzofitzhume7320 2 роки тому +2

    Remove the harness and replace the crap wires with silicone 16-14 Ga tin coated copper fine stranded wire and heat shrink. This type of wire will never crack if done right. The Jungle website sells a ton of this type of wire.

    • @enzofitzhume7320
      @enzofitzhume7320 2 роки тому +2

      I still can't believe car manufacturers use vinyl wire on doors.

    • @JordanPier
      @JordanPier  2 роки тому

      What's even worse is that much of the jackets on newer wiring harnesses are made from soy byproducts, so rodents find them particularly tasty. Its best not to live where mice and rats are with a newer car. I know folks who have replaced wiring in their engine bays a couple times a year due to rodents finding their wiring tasty.

  • @pradolover
    @pradolover 2 роки тому

    Nice one. I have a 2000 Toyota Prado (3g 4runner) that has 255k miles on it. Tranny no. 2 but otherwise original 😀

  • @ryansewell5878
    @ryansewell5878 Рік тому

    Buy some hi flex silicone wire. We use it in automation equipment that is constantly moving. It's pricey, but it's fantastic stuff.

  • @mikejames663
    @mikejames663 Рік тому

    Would have liked to have seen the jointing, good video.

  • @markwojo727
    @markwojo727 2 роки тому +1

    I just had the same problem in a 1998 Toyota le camery 4 door sadan

  • @barbaragalligan760
    @barbaragalligan760 Рік тому

    My problem just started today and just watch the video I noticed lately the passenger side door was not blocking the vehicle now it has stopped can't open the back tailgate how do I open I do manually no keypad

    • @JordanPier
      @JordanPier  Рік тому

      Manual unlock behind a small removable panel inside

  • @mikhaelelmurr4430
    @mikhaelelmurr4430 2 роки тому

    I have problems with right window front and rear center look right mirror right hatchback lock

  • @russlowe8434
    @russlowe8434 2 роки тому

    the oil pressure gauge switch may be shorted. it does not indicate oil pressure.

  • @chrisdoyon7556
    @chrisdoyon7556 2 роки тому

    Watching that oil pressure gauge take a dive nearly gave me a panic attack. Your “oh yeah, the sender is defective” came just soon enough

    • @JordanPier
      @JordanPier  2 роки тому +1

      Yeah, when it first happened to me while driving I about shat a brick. Threw it in neutral and shut it off. Coasted to a spot off the road and had fam bring tools and my oil pressure gauge. Was 40 something at idle and there was oil in the crankcase so I concluded it was ok to drive.
      Traced out some continuity problems with that harness and didn't bother after that. You can bet I check that oil level weekly tho.

  • @keithstevenson1361
    @keithstevenson1361 2 роки тому

    Have a 95 grand Cherokee mechanically brand new the wiring in the drivers door is in sane taking it to the desert and burning it

    • @JordanPier
      @JordanPier  2 роки тому

      I know the feeling. Tech does not make our lives better. My old Toyota with power NOTHING, crank windows, manual trans and steering never fails.

  • @robwilson1140
    @robwilson1140 2 роки тому +1

    I think eBay now has wiring pigtails for these repairs. See them for Jeep not so much for Dodge.

  • @YetiFav
    @YetiFav 7 місяців тому

    I have this problem, but the wires in the passenger door are not broken. Any help?

    • @JordanPier
      @JordanPier  7 місяців тому

      I've had them break without the insulation separating, giving the illusion they're intact. Look for sharp bend points in the wires. If you see them, those wires are broke for sure.
      Also feel them and gently pull going up and down the wire. Any soft spot is a break.

  • @Android_Warrior
    @Android_Warrior 2 роки тому +2

    304469 miles on that thing???!!!

    • @JordanPier
      @JordanPier  2 роки тому

      Yep. Motor is still going. Everything else on the car has fallen apart. Gotta love AMC designed motors.

    • @Android_Warrior
      @Android_Warrior 2 роки тому

      @@JordanPier 😆 😅 😂 🤣

  • @c.p.frazier9939
    @c.p.frazier9939 18 днів тому

    I saw some on amazon

  • @thomasjefferson2676
    @thomasjefferson2676 Рік тому

    Moms 2003 grand Cherokee windows and door chime and AC stopped all at once
    Hopefully this helps?

    • @JordanPier
      @JordanPier  Рік тому

      Probably lost the ground or 12v line

  • @KeriRautenkranz
    @KeriRautenkranz 2 роки тому +1

    Best practice for broken door wires is to replace several inches / cm, preferably with a new crimped terminal at the connector at one end, and an inline crimp "butt" connector well away from the flex area. The splices should be some distance from the flex area. The connector terminals are often available either at a dealership with a pigtail attached or sometimes bare at digikey / mouser. Most bare automotive terminals require "open barrel" crimping dies. Often, single wires with attached terminals can be salvaged from a harness from elsewhere on a scrap vehicle that are not at flex points.
    So far as door harnesses stopping heater controls, this is often due to interruption or shorting out of a data bus and can sometimes stop much more. The biggest danger is a short to battery + power. Many control units are well protected against shorts to ground on a data bus but seldom for a short to 12v +.

  • @cjay2
    @cjay2 2 роки тому +1

    JP, consider replacing the part of the harness where it flexes, using Teflon-insulated stranded wire of appropriate guages.

    • @RickyBullock
      @RickyBullock 6 місяців тому

      Teflon isn't flexible enough. Use silicone rubber instead.

  • @davidburnette963
    @davidburnette963 11 місяців тому

    I have to do mine to😮

  • @randyr.parker2698
    @randyr.parker2698 2 роки тому

    Could you run three smaller wires to take place of the one large 'stiff' wire and maybe get more mileage? Just a thought.

    • @JordanPier
      @JordanPier  2 роки тому +1

      Tried this on my first attempt. Didn't seem to last any longer, sadly

    • @randyr.parker2698
      @randyr.parker2698 2 роки тому

      @@JordanPier OK, how about using something on the order of braided something like solder braid, only maybe a bit larger in size and use some flexible cloth tubing over it. Or, maybe 2 - 3 pieces of solder braid covered with some of the cloth tubing like you use to see in old radios. Just another thought.

    • @JordanPier
      @JordanPier  2 роки тому +1

      @@randyr.parker2698 I like the solder braid idea!

  • @andycook6480
    @andycook6480 11 місяців тому

    touch this wire to the door jambs!

  • @IWNTYU
    @IWNTYU 5 місяців тому

    Was this draining your battery?

    • @JordanPier
      @JordanPier  5 місяців тому

      No, because irregardless of the door lights staying on, the cars body computer shuts off everything after 10 mins, so my battery was not draining

  • @SteveHacker
    @SteveHacker 2 роки тому

    Do you do your own auto repairs as well; I mean stuff like the transmission, front end, etc…

    • @JordanPier
      @JordanPier  2 роки тому +1

      I used to. I have sciatica and joint problems which largely make working on my cars a pain (literally) - I've more or less restricted car repairs to stuff that doesn't require me to be on my back or lift heavy things.

  • @TheDeestube
    @TheDeestube 2 роки тому

    I love that shes got 300k on od and running still

    • @JordanPier
      @JordanPier  2 роки тому +1

      Now 321k

    • @hayleygordon7969
      @hayleygordon7969 Рік тому

      @@JordanPier mine is 222k and I’m hoping to get to 320!!

    • @yeehaw398
      @yeehaw398 11 місяців тому

      @@JordanPierwhich motor?

    • @JordanPier
      @JordanPier  11 місяців тому +1

      @@yeehaw398 4.0 six
      348k now

    • @lesliewithers8357
      @lesliewithers8357 8 місяців тому

      My 99 has 325. Everything original except the door wiring and basic repairs, alt., etc! Going for 400!

  • @CoreyDeWalt
    @CoreyDeWalt 2 роки тому

    I've got an 87 ram van with broken door wires:(

  • @Nate1994a
    @Nate1994a 2 роки тому

    You wouldn't happen to know the gauge of the wire would you?.
    I want to crimp my ground wire to fix it temporarily in the winter than in spring do a better hopefully more permanent fix.

  • @andycook6480
    @andycook6480 11 місяців тому

    touch this wire to the door jambs! heat-shrink this guy down

  • @preston963
    @preston963 2 роки тому +2

    Yet another "quality" Chrysler product with just 1 more of their thousands of design problems!... More commonly called a POS!

  • @mikhaelelmurr4430
    @mikhaelelmurr4430 2 роки тому

    Can you help me i check every wire all good

    • @JordanPier
      @JordanPier  2 роки тому

      Remote troubleshooting is not practically possible

  • @giordanogelsi6500
    @giordanogelsi6500 2 роки тому

    Grazie

  • @CantKillMe
    @CantKillMe 2 роки тому

    if it was me I would make a wiring harness for it I would of not keep fixing it

  • @davidburnette963
    @davidburnette963 11 місяців тому

    Let me have that dart he😮

    • @JordanPier
      @JordanPier  11 місяців тому

      Just got it back on thr road. Gotta pry it out of my wife's dead hands. Was her first car and shell never part with it

  • @lukedadrift1980
    @lukedadrift1980 Рік тому

    So basically the wires are getting pinched in the door frame and if you have an alarm and the doors do not indicate that they are properly closed it will keep setting off your alarm which will pizz you and your neighbors off Lol

  • @rorylonctot9490
    @rorylonctot9490 Рік тому

    Mine's the biggest piece of shit vehicle I've ever owned. I fucking hate it. Every time I fix something about one week or two weeks later something else goes wrong. It's the biggest piece of garbage I've ever owned

  • @davidburnette963
    @davidburnette963 11 місяців тому

    Try junk yard

  • @dw1444
    @dw1444 2 роки тому

    why not get rid of the connector and make your own harness

    • @JordanPier
      @JordanPier  2 роки тому

      Definitely don't love the car that much. If it comes down to that I will.

  • @grimace188
    @grimace188 2 роки тому

    Ebay

  • @randyab9go188
    @randyab9go188 2 роки тому +2

    Save yourself some grief. Do not buy Chrysler products.

  • @mr_trd21district43
    @mr_trd21district43 Рік тому

    mine has no problem just the rubber came out now i cant put it back.. whats the easiest to put it back

    • @JordanPier
      @JordanPier  Рік тому

      Got to pinch the tabs and pull the plastic connector out. That's the only way to reattach the rubber

    • @mr_trd21district43
      @mr_trd21district43 Рік тому

      @@JordanPier what tabs?

    • @JordanPier
      @JordanPier  Рік тому

      @@mr_trd21district43 if you pull the boot away from the door side you'll see two flat tabs, one at the top and the other at the bottom. They have to be pulled towards the center to get the connector enough out of the door to apply the rubber boot around the edge. Once the rubber boot is in place then push the connector back into the door until you feel it click in it it won't pull out anymore.