HAL Heavy Duty Machining Australia
HAL Heavy Duty Machining Australia
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The LARGEST Thing We've Machined in 60 years (It's Too Big For The MEGABORE!)
In today's video, we're machining the biggest part we've ever attempted in 60 years! This MONSTER component is the 5 ton drive head for our MEGADRILL, and the flange warped during welding. We'll be using a Marcem Flange Facer to do the job, and experimenting using both carbide and tool steel for cutting.
It's a wild setup, but let's see if we can get the job done.
Enjoy!
About HAL Heavy Duty:
We're a real life machine shop for a 60 year old drilling company located in Central Queensland, Australia. Our job is to keep rigs running in the field - fixing all the stuff drillers break and creating all the custom gear they need to get the job done!
We run two CNC's, manual repair lathes, a few mills and a big green Megabore Lathe we call "THE HULK"... and are constantly having to make weird and wonderful tools for odd (usually oversize) jobs.
We're a little shop that takes on big projects, and the latest is our MEGADRILL project where we're manufacturing a 3.0m (10 foot!) drill bit that'll weigh upward of 20 tonnes and we're getting ready to send it 250m (800+ feet) deep.
If you want to catch up on the progress... here's the latest on the project.
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ua-cam.com/video/r796Mw4j1gM/v-deo.htmlsi=_9yPWEgUw4b10d5e
We release our weekly video at 1pm Friday (AEST), so be sure to subscribe if you want to see stuff you really won't find anywhere else!
Переглядів: 141 149

Відео

78mm UDRILL Spitting Snail Sized Chips 🐌 (and HEAVY CUTS with the boring bar too!)
Переглядів 22 тис.День тому
In today's video we are machining up an inner tube end for the Big Rig. We'll be using the Colchester Alpha 1760 (HAL) and using a 78mm Kennametal Indexable Drill (Udrill) and two different boring bars, specifically testing a new Iscar special CXMG 40mm bar for the shallower end, and our trusty 63mm CNMG bar "Kong" for the deeper end. It's a simple part, but in my opinion this video captures so...
Crazy Shop Made Drill (That's a NIGHTMARE to Run!)
Переглядів 37 тис.14 днів тому
In today's video we're using our craziest tool in the shop! It's a 110mm shop made drill that looks like a Kennametal HTS or Korea Technics Drill that lied about everything it's whole life (it has an INSANELY long pilot nose!) I've got a real LOVE / HATE relationship with the Kraken. I love that it's a shop made tool that's unique, and USUALLY gets the job done... I hate that its nose falls off...
Why We Bought a MEGABORE Lathe (… and 5 Things We Use It For!)
Переглядів 88 тис.21 день тому
In today's video we're spotlighting our big green Gurutzpe MEGABORE Lathe affectionately referred to as "THE HULK". We purchased this 30 year old monster about 8 months ago to help us machine all the drill rods, drill stem and various components for our MEGADRILL project. The Hulk is a Weapon. It came without any manuals or books - and has no real ID plates - so we have no idea how much power i...
HTS Drilling At 750 RPM (The Chips Literally EXPLODE off!)
Переглядів 94 тис.Місяць тому
In this week's video we're machining up non-return valves for the exploration and water well rigs. An essential part of the drill stem, these valves make sure that drilling fluid can't come back up the hole. We'll be using a brand new 63mm Kennametal HTS Drill, as the holes needed are deeper than our Udrills can reach. There's three of them to machine, so I'll be using this as an opportunity to...
Making Acme Threaded Jack Clamps | Megabore Chuck Repair | Milling Lifting Bells | HTS Drill Setup
Переглядів 50 тис.Місяць тому
For the first time in a while, we had a more chilled week in the shop! Mostly playing catchup from the last 4 months of near pure MEGADRILL mania. In this video we will be: - Making Jack Leg Clamps - Milling out a huge lifting bell - Checking out the new HTS DRILL - Fixing a 1000lb lathe chuck… And just having a bunch of fun doing it! It’s all the random little stuff that keeps us from ever get...
We Built a 3m (10 ft) MEGADRILL That Weighs 20 Tons! (Here's How It Works!)
Переглядів 32 тис.Місяць тому
In this week's video we're taking a look at the MEGADRILL. It's a 20 ton drill bit that's being constructed for drilling underground mining ventilation and rescue shafts. Powered by RC Air technology to remove cuttings, it's a unique setup that will drill three hole sizes to a final depth of 250m (over 800ft). 2.4m (7'10") 2.7m (8'10") 3.0m (Just under 10 ft!) We're almost finished with the 2.7...
Record Breaking Drill Sub (Machined With MASSIVE Shop Made Tools!)
Переглядів 69 тис.Місяць тому
In this week's video we'll be machining the largest drilling crossover sub we've machined in 60 years! A "saver sub" for the Big Rig, the part starts as a 900lb (400kg) billet of solid 4140, and ends up a giant thread protector. This saver subs sits directly below the drive head and will he screwed into the giant drill rods that drive our 3.0m (10ft) Megadrill an insane 250m (800ft) into the ea...
Will It Fit? (Gigantic 200mm (8") Square Auger Drive for the Big Rig | Final Machining)
Переглядів 31 тис.2 місяці тому
In this week's video we're finishin and test fitting the drive sub for the Big Rig auger bit which will be used to drill the first 12-15m (40 ish feet) before we send in the 3.0m (10ft) MEGADRILL. The part starts as a 1200lb (500kg) billet of solid 4140, and end up as what looks like a giant square impact driver. We'll be using our Quantum FBV-S5 Bed Mill "GODZILLA" to finish shaping out the dr...
Machining a 1000lb (450kg) Auger Drive Sub (Wait until you see the AUGER!)
Переглядів 105 тис.2 місяці тому
In this week's video we're machining up the drive sub for the Big Rig auger bit which will be used to drill the first 12-15m (40 ish feet) before we send in the 3.0m (10ft) MEGADRILL. The part starts as a 1200lb (500kg) billet of solid 4140, and end up as what looks like a giant square impact driver. We'll be testing out "HAL" (our Colchester Alpha 1760's) maximum power to see if it'll run a 13...
Making a MONSTER Boring Bar (and then FIXING it...)
Переглядів 47 тис.2 місяці тому
In this week's video we're showing the full build of our most recent XL boring bar "TINY". We needed to create this big guy to build the largest crossover drill sub we've ever machined. Measuring a total length of around 3 feet long (900 mm) and a workable length of 2 feet (625mm)... this is by far the biggest tool in the shop. We'll be eccentrically machining a tapered bore to snugly fit a Ken...
Mega Drill Rods Getting Torqued Up To 65,000 ft lbs (So They'll NEVER Come Undone)
Переглядів 57 тис.2 місяці тому
We are assembling 30 x one tonne drill rods for our big rig. We've spent the last three months machining up all the tool joints and rods, and it's finally time for them to come together. We'll be using a customised set of 20" Weatherford power tongs (often seen on big oilfield rigs) to torque the rods up to 65,000 ft lbs, and they'll be locked in using JetLok (a powerful thread locker that's li...
Big Rig Drive Sub | Megabore Lathe | CNC Machining
Переглядів 50 тис.2 місяці тому
It's been a crazy week in the shop! In this video we machine up the largest drill sub the company has ever made from a 1 tonne billet of 4140 steel. It's a pin to pin sub that will be screwed onto the drive flange of our custom big rig - an absolute monster of a machine designed to drill very large diameter holes for underground mining ventilation and rescue using reverse circulation (RC) compr...
Heavy Cuts With The BIG Boring Bar (It's a BEAST!!)
Переглядів 15 тис.3 місяці тому
Heavy Cuts With The BIG Boring Bar (It's a BEAST!!)
KM63 Boring Bar "KONG" Gets a Super Ghetto Upgrade (Into a METAL MISSILE!)
Переглядів 16 тис.3 місяці тому
KM63 Boring Bar "KONG" Gets a Super Ghetto Upgrade (Into a METAL MISSILE!)
Monster Shop-Made Tools vs. 1000lbs of Steel (The Big Boring is a BEAST!)
Переглядів 43 тис.3 місяці тому
Monster Shop-Made Tools vs. 1000lbs of Steel (The Big Boring is a BEAST!)
Shop Made 85mm Bar Gets Tested (In Literally the WORST Machining Conditions)
Переглядів 31 тис.4 місяці тому
Shop Made 85mm Bar Gets Tested (In Literally the WORST Machining Conditions)
We DESTROYED the Big Boring Bar (And It's a NIGHTMARE To Repair!)
Переглядів 31 тис.4 місяці тому
We DESTROYED the Big Boring Bar (And It's a NIGHTMARE To Repair!)
Cross Slide Boring Bar Holder (Shop Made Heavy Duty Lathe Upgrade!)
Переглядів 18 тис.4 місяці тому
Cross Slide Boring Bar Holder (Shop Made Heavy Duty Lathe Upgrade!)
The Megadrill Project (A 3m Drill bit that goes 250m deep. It's WILD!)
Переглядів 47 тис.4 місяці тому
The Megadrill Project (A 3m Drill bit that goes 250m deep. It's WILD!)
Top 5 Heavy Duty Machining Projects (No.1 is Off The Charts! Literally)
Переглядів 29 тис.4 місяці тому
Top 5 Heavy Duty Machining Projects (No.1 is Off The Charts! Literally)
Hypnotic Thread Cutting (It's Absolutely Mesmerising To Watch!)
Переглядів 9 тис.5 місяців тому
Hypnotic Thread Cutting (It's Absolutely Mesmerising To Watch!)
78mm Udrill is a WEAPON! (It Conked Out the Big Lathe!)
Переглядів 22 тис.5 місяців тому
78mm Udrill is a WEAPON! (It Conked Out the Big Lathe!)
Machining a MONSTER Drill Thread (It's Literally Off The Charts)
Переглядів 21 тис.5 місяців тому
Machining a MONSTER Drill Thread (It's Literally Off The Charts)
The Largest Drill Thread We've Machined in 60 Years (It's Literally Off The Charts!)
Переглядів 104 тис.5 місяців тому
The Largest Drill Thread We've Machined in 60 Years (It's Literally Off The Charts!)
CNC Machining Inserts for The Big Rig (Mesmerising To Watch)
Переглядів 10 тис.5 місяців тому
CNC Machining Inserts for The Big Rig (Mesmerising To Watch)
HTS DRILLING at 900 rpm is UNREAL (you need to see this)
Переглядів 281 тис.5 місяців тому
HTS DRILLING at 900 rpm is UNREAL (you need to see this)
How to run Udrills (and NOT get them stuck!)
Переглядів 36 тис.6 місяців тому
How to run Udrills (and NOT get them stuck!)
What's Coming Next (Hint: it's Insanely HEAVY)
Переглядів 3,1 тис.6 місяців тому
What's Coming Next (Hint: it's Insanely HEAVY)
Heavy Duty Lifting Tool | But Will It Hold?
Переглядів 9 тис.6 місяців тому
Heavy Duty Lifting Tool | But Will It Hold?

КОМЕНТАРІ

  • @iandibley8032
    @iandibley8032 Годину тому

    Great episode,100% quality H.S.S. is the way to go ,and is very underestimated by younger tradesmen. Many tradesmen haven't the skills to grind H.H.S tools today. Personally, where I did my Fitting & Turning apprenticeship in Australia, we machined different steels, especially stainless steel, the first 2 years the apprentices had to use H.H.S. hand ground carbide years 3 & 4. We used Assab 17 H.H.S, and after hand grinding, the tools were oil stoned. Always using sulphur based cutting oil. I still always use H.H.S when screw cutting . Keep up the great work.

  • @Adam-ef2yd
    @Adam-ef2yd 2 години тому

    This is another Aussie machinist I will watch from UK👍

  • @alandawson2813
    @alandawson2813 2 години тому

    Happy days. I thought I had watched all you videos. Yay I just found another one. Happy days from kiwi land. Bring on the chips and coolaid, bluebird chips and sprit lemonade. From kiwi land😂🎉

  • @BARGEARSE-tk3mh
    @BARGEARSE-tk3mh 3 години тому

    The beard? Is that risky in your line of work?

  • @jordangrubbs9687
    @jordangrubbs9687 6 годин тому

    Hesperia Ca !!

  • @kitchenbriks3685
    @kitchenbriks3685 6 годин тому

    Is this like a knockoff channel on CEE?

    • @halheavyduty
      @halheavyduty 6 годин тому

      Yeah, god forbid there are two shops in Australia with lathes, dogs & rusted out Franna cranes 🤣 💯 a knockoff

  • @Kc7vwg
    @Kc7vwg 6 годин тому

    First Time viewer from Oregon in the US, really enjoyed the video

  • @michaelfall3056
    @michaelfall3056 6 годин тому

    Watching in North Carolina. 😊

  • @ericcapucci9869
    @ericcapucci9869 7 годин тому

    central oregon

  • @chrish1721
    @chrish1721 8 годин тому

    Just a note of thanks for reference to SAE sizes. Sometimes it’s the small things that brings viewers like me back to a channel. Appreciated.

    • @halheavyduty
      @halheavyduty 5 годин тому

      Cheers mate. Good to know 👊

  • @machinewrangler4682
    @machinewrangler4682 9 годин тому

    Gday Matt, merry Christmas for yesterday. Ahhh the old flange facer to the rescue. Yeah the dodgy technique wouldn’t have cut it 🥁 sorry mate couldn’t help it. It was bloody painful watching every new cut full well knowing how long one of them can take. In reply to what ideas to improve the cutting situation…. I’ve been know to mount HSS end mills in boring heads and using them as single point cutters (great geometry and hard coatings) Just gives an edge over the traditional hand ground HSS tool bits. Keep the videos coming, what you’re doing is great. Enjoy your well earned time off! Cheers, Andrew

    • @halheavyduty
      @halheavyduty 6 годин тому

      Interesting! Yeah, I tend to agree. If we’d gone the dodgy way I’d still be working on it 🤣👊

  • @John-gt5fm
    @John-gt5fm 9 годин тому

    Man those are some nice chips

  • @stevebabiak6997
    @stevebabiak6997 10 годин тому

    4:47 - the mud wasps love to make that same patch of mud “structure” (with their next generation within) on the mortar joints of the stone face on my house in Pennsylvania USA. So they are in other countries, maybe not exactly the same species but close enough.

    • @halheavyduty
      @halheavyduty 5 годин тому

      Little rascals get EVERYWHERE over here!

  • @stevencollins9894
    @stevencollins9894 10 годин тому

    We call them mud dinners here in the US

    • @halheavyduty
      @halheavyduty 5 годин тому

      They’re crafty little beggars

  • @tomwichman77
    @tomwichman77 10 годин тому

    Washington State, USA. Just discovered your channel, and subscribed!

    • @halheavyduty
      @halheavyduty 6 годин тому

      Cheers mate! Thanks for jumping on board 🇺🇸👊

  • @jimgoette6940
    @jimgoette6940 11 годин тому

    Watching from Minnesota, USA. Have enjoyed CEE for years, just found you. Awsome .

  • @stevebabiak6997
    @stevebabiak6997 11 годин тому

    Elon Musk might get his The Boring Company to produce something like that. The underground tunnels will need ventilation as well as emergency access openings.

    • @halheavyduty
      @halheavyduty 5 годин тому

      If anyone can make it happen, it’s that guy 💯

  • @cwmbc
    @cwmbc 11 годин тому

    Watching and subscribing from the UK.

  • @pikaso2137
    @pikaso2137 14 годин тому

    well I'm a big fan of CEE, and I'm glad youtube recommended me your channel as it won't be the last vid I'm gonna watch here. Greetings from Poland!

  • @herbiemitchell9156
    @herbiemitchell9156 14 годин тому

    Just discovered your channel and love it. That Gurutzpe is a proper beast. My ambition is to get a 105mm bore lathe but only short bed. Do you have a horizontal boring mill? I have a small Kearns S type which would be lost in your shop but it gets me out of trouble on a weekly basis.

    • @halheavyduty
      @halheavyduty 5 годин тому

      We don’t have a horizontal borer yet, but def need one soon.

  • @phillipdean9879
    @phillipdean9879 15 годин тому

    Gday mate, just found your channel. Really enjoy watching engineering stuff. CEE has me hooked! From Mulwala NSW..🍺🍺

  • @OO-xc7zg
    @OO-xc7zg 15 годин тому

    Happy holidays from San Francisco California all the best in the New Year 👍💥💥

    • @halheavyduty
      @halheavyduty 6 годин тому

      Happy Holidays mate! 🇺🇸👊

  • @Pr3stag3
    @Pr3stag3 15 годин тому

    The fact that a 70mm thick flange warped from welding is absolutely insane. Can you imagine how much force that it takes to do that. Anyway good job my friend

    • @halheavyduty
      @halheavyduty 6 годин тому

      That was my thought exactly 💯👊

  • @stevetrimble7286
    @stevetrimble7286 15 годин тому

    I'm not a machinist, but I wondered if you could rig up a grinding head in a similar fashion? Great content. You're on my favorites list now.

    • @halheavyduty
      @halheavyduty 6 годин тому

      We definitely considered it, but figured the flange Facer would be quieter 🤣👊

  • @davekarch5668
    @davekarch5668 16 годин тому

    Dave from rand machine fresno california, did you buy the flange facer new for that project?also what was the cutting time for the entire flange? what will you be using to drive that monster drill? looks like it would take a full tilt locomotive v16 diesel engine! merry christmas and happy new year! strange to think its probably 90+ degrees f there on xmas day!

    • @halheavyduty
      @halheavyduty 6 годин тому

      Cheers brother! Yeah, it was 41 degrees C yesterday. Bloody boiling. Nah, we just rented it. Fingers crossed with some improvements in welding setup we shouldn’t have to do it again any time soon!

  • @herbiemitchell9156
    @herbiemitchell9156 16 годин тому

    Whenever I come across something a bit out of the ordinary I usually default to UA-cam. I haven't yet had something like this show up, but now I will know how to tackle it if ever does. I love your use of HSS. There many times when it can rescue a job that just doesn't suit carbide. Well done and thank you.

    • @halheavyduty
      @halheavyduty 6 годин тому

      It’s always my go-to once the shit starts to hit the fan. Not always as quick… but always gets the job done 👊

  • @luckgrip252
    @luckgrip252 16 годин тому

    As always, great machining video and informational approaches to reach the goal. Intro music makes me click quicker than ever once I noticed that there's new video :D

  • @Earl-vo7gf
    @Earl-vo7gf 16 годин тому

    Oklahoma in the United States

  • @louiefourie267
    @louiefourie267 16 годин тому

    Fantastically done, persistence being the driver to success! South Africa

  • @scrotiemcboogerballs1981
    @scrotiemcboogerballs1981 17 годин тому

    That’s a awesome tool I’m glad I didn’t have to buy one or learn how to use it 😂great job

  • @gallagher68
    @gallagher68 17 годин тому

    Checking in from central Alabama, USA. The OCD in me wants perfection but the realist in me understands that "perfection is the enemy of good enough".

    • @halheavyduty
      @halheavyduty 6 годин тому

      Couldn’t have said it between myself 👊 🇺🇸🙏

  • @stephen_crumley
    @stephen_crumley 18 годин тому

    Damn 2 weeks off? Not in fReEdOm LaNd ….. unless you’re a politician

    • @halheavyduty
      @halheavyduty 6 годин тому

      The while country shuts down 🤣👊

  • @465maltbie
    @465maltbie 19 годин тому

    LOTO good on ya. thanks for sharing such a unique machine. Charles

  • @darrellhendrix5502
    @darrellhendrix5502 20 годин тому

    Thanks for a look into a world that most of us will never see. Your enthusiasm is contagious.

    • @halheavyduty
      @halheavyduty 5 годин тому

      Appreciate the kind words mate!

  • @darrellhendrix5502
    @darrellhendrix5502 21 годину тому

    Merry xmass from Dahlonega Ga. USA . Love your videos.

    • @halheavyduty
      @halheavyduty 5 годин тому

      Merry Christmas mate! 🇺🇸🙏

  • @g1mpster
    @g1mpster 21 годину тому

    Is there a tool that could hone a flat surface like that? Would that have been a better approach? At least it wouldn’t have been breaking bits and seems like it would handle the interrupted surface better, maybe?

    • @halheavyduty
      @halheavyduty 6 годин тому

      Im honestly not sure. It was a really odd part to machine

  • @remonovergoor9146
    @remonovergoor9146 22 години тому

    i am from the netherlands and love machining big stuf, Thanks for the video Matt!

    • @halheavyduty
      @halheavyduty 5 годин тому

      Most welcome. Thanks for watching!

  • @philipstocks6518
    @philipstocks6518 23 години тому

    Hi guys I’m tuning in from Leicester England uk. Love you’re channel 🏴󠁧󠁢󠁥󠁮󠁧󠁿

  • @godfreyiga2013
    @godfreyiga2013 23 години тому

    Very wonderful tutorial 🙏💐

  • @MegaBCAD
    @MegaBCAD День тому

    Could be wrong but I’d put money on the cause being the interpass temp got to high look like the most warp was in the most accessible area where the welding would have gone slightly faster and not left to cool down

    • @MegaBCAD
      @MegaBCAD День тому

      Also give the welds a good needling while welding helps relieve some of the stresses adds time to the job but worth it in the end

    • @halheavyduty
      @halheavyduty 6 годин тому

      Could be. To me it seemed to have pulled where it wasn’t supported by the gussets. Definitely a learning experience

    • @MegaBCAD
      @MegaBCAD 3 години тому

      @@halheavyduty that would definitely be the case the gussets held it That being said will be a massive amount stress built up good luck looks. Like a fun project for sure

  • @johnlamberti2735
    @johnlamberti2735 День тому

    From Tasmania.

  • @olofs3107
    @olofs3107 День тому

    Great vids, respect to calling out CEE. Just a tip work on the volume levels when machining stuff.

    • @halheavyduty
      @halheavyduty 5 годин тому

      Def need to work on improving the levels etc.

  • @leonvandervyver8053
    @leonvandervyver8053 День тому

    Hi from South Africa, just find your cancel will be looking out for more great stuff. That is a huge beast if you go bigger call the next one Indlovu said inglovo meaning elephant 😅

    • @halheavyduty
      @halheavyduty 5 годин тому

      Cheers mate! Glad you’re enjoying the channel. 🇿🇦🙏 The Elephant! I like it 👊

  • @catsupchutney
    @catsupchutney День тому

    Excellent content. Next, do you have a happy Pit Bull?

    • @halheavyduty
      @halheavyduty 5 годин тому

      Haha nope. Just two German Shepards… We used to have a Kangaroo and a shed pig named Elvis in the 80s 🤣

  • @dadawoodslife
    @dadawoodslife День тому

    Perhaps a stupid question: why can't you heat treat the whole flange so that there aren't the hardened areas?

    • @halheavyduty
      @halheavyduty 6 годин тому

      I think it’s just the sheer amount of directed heat that results from welding. Some SERIOUS heat got pumped into a very specific section to seems.

  • @tuguybear930
    @tuguybear930 День тому

    "Lucked out" How American is that ???

    • @halheavyduty
      @halheavyduty 5 годин тому

      Grandma was a Texan… I think a LOT of my sayings came from her.

  • @DavoShed
    @DavoShed День тому

    What a great video. That looked like a line borer but for facing. Logically one of those should exist. What do you know it does. I’m jealous your channel has done so well in only half a year. Well done. I’m an old machinist trained in the 1980’s so I was thinking to use a great big hunk of high speed steel and slow it right down. Worked most of my life in IT since then and now retired but I love my home shop. I’m watching from north east NSW. I’m guessing you’re in North Queensland.

    • @halheavyduty
      @halheavyduty 6 годин тому

      Thanks mate, appreciate the kind words! 🙏 I’m genuinely surprised the channel has done so well. Really grateful for all the support.

    • @DavoShed
      @DavoShed 5 годин тому

      @ You deserve it. Half decent, well edited videos well with coherent dialog are harder to make than most people think.

  • @APJardine
    @APJardine День тому

    Great content - looks like I'm one of the few Aussies here ! Amazing how many commenters referenced CEE or even just Kurtis and that was enough. Of course CEE's not so secret weapon is Karen who pulls the whole thing together but you have your own unique presentation and happily have a very personable demeanor. I think the key to this type of content is to predict what questions arise in the viewers minds as they watch and ensure they are answered by the end of the video which I think you did well. Big mistake to take to heart comments whether they be positive or negative. Be yourself and be true to yourself. If people like it they will if they dont they wont.

    • @halheavyduty
      @halheavyduty 6 годин тому

      Couldn’t agree more mate. I like CEE, but they’re quite different to what we do. In just keen to give everyone an honest window into our little world.

  • @nickbowd
    @nickbowd День тому

    Are you guys in Rocky?

  • @AndrewPatching
    @AndrewPatching День тому

    Check out LDD for big drills