A DIY ROUTER DUST BOX LIKE NO OTHER
Вставка
- Опубліковано 9 лют 2025
- I built a dust collection box for my router table using acrylic sheets. Some folks call it a dust bucket, I call it a dust box. This was a fairly simple build with a few hiccups that I found work arounds for. I'm thrilled with the final outcome. This is a fun shop project you should try yourself. Is this the world's best router dust collection box? LOL! This was my first time gluing acrylic to itself. What did you think? Let me know in the comments. Thanks for watching!
👍 SUBSCRIBE: bit.ly/2Iy7PK3
DIY MOBILE WORKBENCH with ROUTER TABLE and LIFT
• Building a SIMPLE Work...
HOW TO MAKE A ROUTER DUST COLLECTION BOX OUT OF ACRYLIC
• A DIY ROUTER DUST BOX ...
DIY DOWNDRAFT SANDING TABLE FOR THE ULTIMATE WORKBENCH
• QUICK and EASY DOWNDRA...
What I used:
Bosch 12-Inch Dual-Bevel Glide Miter Saw (GCM12SD) amzn.to/3cGnEwa
Bora Portamate PM-P254 Variable Speed Router Motor amzn.to/39o3DbH
JessEm Mast-R-Lift II 02120 Router Lift amzn.to/2TEsFww
Woodpeckers MDF Router Table amzn.to/2vsUOi5
Cen-Tec Systems 94192 16 Ft. Hose amzn.to/2vvvwzX
Acryl-Hinge Small Acrylic Hinge 10 Pack amzn.to/2InQfs0
Weldon #4 with Applicator Bottle amzn.to/38uMfAt
I hope to inspire you to create your own projects at home after watching my videos. In everything from DIY home renovation projects to custom furniture to television and movie props, I hope to show you how with a little ingenuity you can make stuff at home too.
~-~~-~~~-~~-~
Be sure to watch: "DIY Storage Solution With A Secret (You Won't Believe How It Works!)"
• DIY Storage Solution W...
~-~~-~~~-~~-~
Would be cool to see the dust collector and vacuum in action. Nicely done.
Thank you! I should have that up soon. I've been working on the dust collection system video.
@@HAXMAN May we ask where that video you promised two years ago is?
@@HAXMAN would love to see how it worked out I am currently in the planning stage of building one currently.
Nice work 👍
Omg this is awesome ❤❤❤❤
Awesome dust box! Using acrylic was brilliant, thanks for posting. The part with your Dad…too funny!
Aaaaand the commentary sold me. Subscribed!
Great build. I need to do something similar-thanks for the inspiration!
I had never thought of using my heat gun to expand PVC to make parts fit together. I'm glad I stopped by your channel!👍
I'm glad it was useful! Thanks!
Heat gun trick was epic. First time I saw that, and felt dumb I didn’t think of that when I was setting up dust collection last year. Great idea!
excellent idea and looks kinda cool
Didn't realise Russel Crowe made wood youtube vids! Great accents by the way.
Nice fun looking project. Like your workmanship, authenticity, humor and the story about your Dad. Agree with other commenter....would be nice to see it in action.
Thank you so much. That means a lot to me. I'll get a video up soon showing that.
Very nice!!!
4:31 pro tip. Acrylic can be quite brittle and if not using a fine enough tooth pattern when sawing it; can be prone to breakage. Pro tip when drilling for hole cutting in brittle plastics is to start the cut with the drill running in the proper direction, to get things aligned; then turning the drill in reverse. Acrylic melts at quite a low temperature so after that initial scoring of the teeth; running the drill backwards will bring out material but also cause friction so you basically melt through which reduces the risk of the teeth suddenly catching and torquing the plastic causing breakage. We actually used to use this trick for quick repeatable cuts when installing siding in my construction business or for drilling the holes in the siding for external piping. We would reverse the blade in our chop saw and it would cut the plastic perfectly through that same melting process without catching and breaking the siding which can be quite brittle when working within cold temperatures. Even when using the shears meant for cutting siding; if it was too cold outside it was prone to breakage. By reversing the blade and melting through the plastic we found that it would cut just as fast and that the cold temperature didn't matter because the friction of the blade heated up the plastic at the cut point leaving us with a perfect cut. And now we know. And knowing is half the battle..... G.I.-JOE!!!!
Ps. Build videos are nice, but it'd be nice to see it in action. There's been many things that I built and then when I went to test it had to make a lot of tweaks to make it work or scrap the idea entirely. So for the benefit of your viewers that may copy some of your bills; it would be nice to see you doing test videos as well or just simply testing at the end of the build portion in the same video.
Amazing solution!
Was a shirt made to see this in action?
This is awesome!
I cut acrylic on my table saw, works great! Just put tape on both sides to prevent chipping if your blade is a bit dull.
Great idea!
Thanks!
Great dog
Thanks!
Haha!! "When he left I did exactly what he suggested"... sounds familiar. Thanks for the video man!
😁 Thanks for watching!
Yah, but I'm sure Pop has said the same thing: "good, son left. now I'll do it the right way".
thanks, good idea for my new router table
Awesome! Glad you liked it. Thanks!
I used to work with white acrylic….it never cracked…ever. It’s more durable than you’d think. Maybe, because it’s clear your brian (yes, I said brian 🤣) has you convinced it’s glass.
I must say….GOALS! 😍
That is one of the sweetest looking router setups! That acrylic looks bad ass. And that weld stuff you used seemed to make it easier to work with. In the beginning of the video I was skeptical thinking all the caulking was going to kill the look but that weld took care of that! 👌 👍
Loved the Dad line BTW. We're all guilty of doing exactly as you did. LOL. Had to play it down like, "Duh, I already thought about that". 😂 Love your videos! Especially for the good humor man!
HUMOR & Woodworking is a great mix but only if it's done right! 👌 👍 😉
Thanks so much! This was my first time welding acrylic so I was pretty happy with how easy it was to use. My Dad pretty much taught me everything I know in the shop so I usually listen 😁 Thanks for watching!
Wow! Great system!
Funny… “then he left and I attached it from above” 😊
Thank you for the video! Very helpful and innovative! PVC is incredibly toxic, I wouldn't recommend using heat on it. If you do in the future, I hope you use a ventilation mask and do it outside
Love your channel, man. I spent my day today building the workbench... Plan to add my table saw, router, and downdraft table as well! And perfect Sling Blade at the end... Mmmhmm...
Thank you so much! That's awesome. Let me know how it goes. MmmHmm 😄
I've used the same material numerous times and I cut it on the tablesaw
Ive used a backward facing knife to score plexi and it works great. Only went across plexi a couple times then snapped it. And thats the thick stuff, 3/16"ish.
That’s bad ass. New subscriber. A couple of questions, one why didn’t you use your table saw to cut this. It would had been a lot faster with no added tools. Two, could you had cut the door in half to clear the table. Oh, and I have always wondered why people making these boxes never take their table out and flip it upside down. You dad is a logical man. Thanks for the video. I think I want to build this instead of a wooden box so I can see if there is build up with at a glance.
I know I am two years late. That aside, I do like this box of yours. Now question #1: How is the dust extraction working? Question #2: Are you using a fence? If so what arrangement for dust extraction do you employ there? Thanks for your replies.
The door hinges could have been placed on the bottom corner, allowing the door to open downward, thus avoiding the whole "sliding box" compromise. Taking that screw out every time you need to adjust the router speed is going to get old really quickly. Looks pretty though. I agree that it would be nice to see it in action, otherwise, why make it transparent? In addition, you may find that drilling a few small vent holes in the box will actually improve airflow and dust collection... nothing big... just a few 3/8' holes around the top of the box to create a pseudo-venturi effect. Cool dog!
Neil Diamond. Haha nice
😉
that sound, I thought i was in the Mrs. Brooks 4th, grade class again. Damn you Adam your goin ta hell. lol just kidding.
Table saw cuts it just fine as well
I see two problems with that dust box.
1) it's going to break because it's made out of plastic.
2) It's got a flat bottom.
If you build a tapered bottom that slopes to the vacuum connection, it will never have a problem with chips building up in the corner.
Pretty cool! Hopefully it’s held up well for you. Little things like a twist knob in place of the screw go a long way. Where’d you get the router table, or did you make it? I want one something like that but maybe black instead. 👍
Ha ha, ... neo demioan..... Neil Diamond! LOL Sweet Caroline! Bum Bum Buh
Man I just bought this exact same router mount and I was wondering which lift would be a good fit for it. Even looked the Jessem one like you have so now I know it’ll work with it because I wasn’t sure. Great job and idea for that box. May try that but slightly different.
So cool! Are there any changes you would’ve made/ how is it holding up now?
Love it. What about replacing the screw with magnets? Just a thought 🐣
Nice work! Only thing is the dust might cling to the acrylic and fog up your box. That happened to me years ago but I had no fresh air coming in like you do so hopefully all will be good for you. Enjoyed your video,
Thank you!
problem with this is the router will "breathe" all the dust which will result in buildup inside the router which then will cause excessive heat and shorten the life of the router. The only reason I know this is because I made nearly the exact same "box" for my router table and subsequently burned up 2 routers in less than a year.
I have been running a router in a similar styled box for years with no issues, but I have it connected to a 4" dust collector hose. With proper dist collection there will not be much, if any dust in the box. Perhaps you used a shop vac, or a smaller hose for collection?
Do your still like the weld on product since time has past??
Great video, I cracked up when you pretended to not need your dad’s suggestion and then immediately used it after he left!! Did you happen to mention the thickness of acrylic sheet you used? I didn’t see it in the notes.
Thanks! It was 1/4 inch thick acrylic.
I’ve had success cutting big box store 1/4” acrylic sheets on a table saw with an 80 or 90 tooth blade and tape along the cut line. It’s a lot faster.
Just a thought, rather than the one screw to hold it in place, why not use a 1/4 - 20 threaded rod with a threaded knob and a t-bolt so you will not have to get a driver to remove that screw. This way you just need to tighten the knob or un-tighten the knob for access.
That's a great idea. I just got thrown for a loop and that was the quickest solution I could come up with.
so did the router stay cool in that glass case while running ?
nice build. I used ca glue on my plex and it just smeared and fogged up the plexi. It looked horrible like residue that I could not remove. How did yours to not smear?
So the OCD in me would hate this suggestion, but you could have angled the box. Acrylic box is a great idea.
I actually thought about doing that and then for simplicity I decided not to. Thanks!
DOES IT WORK OR NOT? Nice video, but proves nothing🥸
Absolutely. You watch the video and don't get a result.
If you want to make it without having to worry about the acrylic splitting use polycarbonate clear sheet as it is much more forgiving (although more expensive) and more durable in service.
Great tip!
You're welcome and enjoying the videos
I’m thinking of building something similar. Does the dust stick to the plexi?
This dust collection ill get acumulated the dust in the box , that's why theres no video .
Thanks man! I was looking for a solution, im routing mdf and have to come up with something! i'll subscribe to your channel, have a good one
Awesome, thank you!
Show dust buckox in action....
How do you turn on the router, do you use an external switch? As long as you're using plastic, you could make the two sides longer and glue vertical pieces as rails to slide the open end up and down like the Incra dust box, then put a pin (or another piece of plastic glued to top of the sliding piece) at the top to stop the sliding piece from falling out, and a pin (or screw-in knob) at the bottom to hold up the sliding piece in place when closed.
Yes. I use an external switch. Great idea!
Can you cut the acrylic sheets on a table saw?
Yes
Was expecting to see if it did work or not.
Dude, you've forgot to show us - how this box is collecting the dust,
Or it doesn't collect the dust, it just collects money?
You should angle the bottom of the boxes at least 45'' degrees dusting fall right into the dust collector box.. That's what she's telling me the first time I made boxes for her service.. we're two different World she Machinecal Engineering and I Electronics Engineering... We're meet in M.I.T (Massachusetts Institute Technology).. both of us fully retired life 🧬 too short...30 years only Bink of Eyes..
will a glass cutter work?
but most importantly, will it ruin the glass cutter?
I think acrylic sheet is unstable dimensionally with temperature swings. Any problems ( like cracks at screw holes )?
No problems at all. It doesn’t build up any heat inside the box especially with the vacuum on.
take that 1 srew out, every time you need acces you have to grab a drill, just add a stop block at the front, an 1 that you can turn away in the back, it wont move ,and toolless entry
I'm no expert, but it seems you'd be losing A WHOLE LOT of suction all the way around the acrylic door, around the top of the box where it meets the table, and the hole you drilled for the cord. since there's nothing actually sealing any of those areas. I mean, A WHOLE LOT of suction! I think you'd have been a lot better off just making a solid box that you can easy detach from the bottom of the table with tabs, and you some kind of gasket that seals around where the cord exits the box. That way your box would have been relatively air tight, and you could have weather stripped the bottom of the table where the top edge of the box meets the table. Not to mention, as long as you have the dust extractor running, you don't need ventilation holes because it's going to be drawing air through the box from the router table plate. I don't know much, but I do know when you're dealing with dust collection, air leaks are NOT your friend. Two years later now, so I'm curious how it is working out.
Actually a bit of venting does help. You have to be able to match air in with air out. Often times that little router hole chokes things off and starves the dust collector. Better yet is to install some sort of adjustable dial so you can meter the amount of airflow and get it just right. Same thing happened on Tablesaws when people use zero clearance inserts.
0:14 someone has already written / told you
that at this point you look exactly like Russell Crowe in the gladiator movie ??? sry for my english..im from poland and im ...after 6 beer's ;p ;]]]
😆I have heard it a few times. ARE YOU NOT ENTERTAINED?!
Couldn’t you’ve just installed a wood spacer underneath the table and then install the acrylic to that? Then it would clear the spot where it was bumping. Also, I’m assuming since you never posted a follow up that you just ended up building a display case for a dusty mess?
Is the boraportamate router a good router? I'm in the market for one but there are very mixed reviews
So far, I've had no issues with it.
@@HAXMAN thank you!
Could have made 1 side acrylic? Still nice box.
PROBLEM: Acrylic door couldn't fully open. SOLVE: Could you have cut a portion from the corner of wood the acrylic door was hitting, so the door could open all the way? Thank you :)
Make the door two pieces
The alert rate understandably interest because begonia disconcertingly flow towards a grotesque employer. sparkling, perpetual statistic
Anyone ever tell you you sound exactly like john c. Riley? I feel im watching step brothers right now....
Never before I started this channel did I ever hear that but several have commented on my videos 😂
That's what she's telling me 😢 the first time we're doing it.. it's dose not line up..1 mm lower.. ohhhh Sheep 🐏 sheep's you put in the wrong hole 🕳️ ahhhhhhhhhhh
Where's the money shot???
Seems sub-optimal, to have pipe suck air just below the router who sucks air upwards to cool the motor?
The concept is excellent by having the dust collection on the bottom center. However, it would have been perfect if everything was thought out to eliminate sliders.
The commentary was terrible and filled dried sense of humor. Furthermore, jokes were awful and horrible.
It's wasted of time and materials.. you have better things to do.. made vacuuming boxes service 🐕🦺 no purpose ahhhhhhhhhhh