Manufacturing of PU FOAM

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  • Опубліковано 16 лис 2013
  • This video shows that how PU FOAM is made of the size 6X9 (ft.). We make mattresses from these pu foam which is used in different furniture like sofa, bed, etc.

КОМЕНТАРІ • 505

  • @tonyarnold6967
    @tonyarnold6967 8 років тому +10

    This takes the "bucket and chuck it" method of making foam to a new level!

  • @MrKakkoo
    @MrKakkoo 8 років тому +100

    Most of the small scale manufacturers are misers and never bothered about the poor working people. No coverall suites, no safety shoes, no gas/particles mass, no goggles,no hand gloves. At the most and utter dangerous and pathetic situation here is not provided the proper exhaust system to suck out the dangerous gasses evolved after the full rise of the foam that is directly affects the respiratory track of the workers. :-(

    • @farooqishaq6974
      @farooqishaq6974 6 років тому +2

      they also operate in the black economy and pay no taxes.

    • @jatinhothi
      @jatinhothi 6 років тому +2

      who are telling you to buy from india. go to heal

    • @Benswerts
      @Benswerts 5 років тому

      ua-cam.com/video/QRbHeU8cKsw/v-deo.html
      How it should be done . =)

    • @chunnilaltechs4754
      @chunnilaltechs4754 4 роки тому

      Bhai unko rate hi kam milta us chij ka vo koi multi billionaire matress company nhi hai

    • @eriknielsen1849
      @eriknielsen1849 4 роки тому

      @nsa it's so simple as factory owner. If they want the work they use the safty gear I provide 1 warning nr 2 out.
      I'm hard on safty glases. particle filter and the use of angle grinder.

  • @LucanianIndico
    @LucanianIndico 9 років тому +203

    Buy your workers some damn masks from the video revenue.

    • @dejayrezme8617
      @dejayrezme8617 7 років тому +10

      Seriously, no safety equipment! Afaik PU foam creates toxic fumes. This is despicable.

    • @MichaelSmith-hx2zx
      @MichaelSmith-hx2zx 7 років тому +7

      actually this type of polyurethane foam is not toxic

    • @kavithapradeesh8
      @kavithapradeesh8 6 років тому +4

      This happens in my country.. and they are paid less too...

    • @happymonk4323
      @happymonk4323 6 років тому +2

      no problem,,we have a lot stock of worker like them...

    • @kavithapradeesh8
      @kavithapradeesh8 6 років тому

      +Wisdom Leak That's sad

  • @johno378
    @johno378 8 років тому +6

    This is weirdly satisfying

  • @seekersees693
    @seekersees693 4 роки тому +2

    Like watching bread baking. Must have been the yeast added in last. LOL

  • @michaelpearson1272
    @michaelpearson1272 Рік тому +1

    That was great to watch I would have loved to see some follow up videos.

  • @woodyahh2110
    @woodyahh2110 2 роки тому

    That was neat👍

  • @ManufacturingAmerica1
    @ManufacturingAmerica1 8 років тому +6

    Looks like a big orange bar of soap :)

  • @nadeem75
    @nadeem75 7 років тому +4

    Really helped me a lot i learn lot of things from this video. I am also manufacturer of high density PU Foam from Pakistan.

    • @gortnewton4765
      @gortnewton4765 7 років тому +4

      Don't copy them, they did a lot of things very badly.

    • @ritzy4255
      @ritzy4255 6 років тому +3

      Ch. Nadeem A. Rauf am in Nigeria but am relocating to Canada next year am going to work and study for about 5yrs den come back to Africa to open up schools for builders,manufactures,welders ,paint makers and all that,cuz I noticed that the reason why Africa is so hard to develop is bcuz we Dnt manufacture anything apart from sell oil,especially my country Nigeria, so I wud like to have ur whatsapp number so we can talk better n u can talk me through on some things

    • @harshad4
      @harshad4 6 років тому +1

      Ch. Nadeem A. Rauf sar men bhe pakistan sea hon men bhe foam bnata hon

    • @hiteshrathod1151
      @hiteshrathod1151 6 років тому +1

      Hello sir
      Can I know which material mix to pu form

    • @clarencementor4862
      @clarencementor4862 6 років тому +1

      Hi Nadeem. Can you advice me on this type of business. What is the input cost and the potential profit margins?

  • @mayurikulkarni5739
    @mayurikulkarni5739 2 роки тому

    Very nice!!!!! 😊😊🙏🙏👌👌🌟✨

  • @asmrtimes7897
    @asmrtimes7897 2 роки тому

    What is the method for producing dry green foam, rayher foam and marko craft foam..??

  • @robinkhaira1
    @robinkhaira1 8 років тому +56

    i am looking at the finished product and all i can see is a massive loaf of bread.

    • @kelvinchikakayi7442
      @kelvinchikakayi7442 8 років тому +4

      Yes first it has to come out like a loaf of bread then you will have to take to a horizontal cutting machine where you will cut it into different sizes and inches

    • @bowhunter69
      @bowhunter69 7 років тому

      you cut this with a band saw type machine and a horizontal bandsaw to shape and design it to what your orders are these offer go to a glue room and are completed by the upholstery room into all forms of thing from couch to car seats ..

  • @lockstrote1
    @lockstrote1 9 років тому +6

    looks like a big cake ;)

    • @Joshua79C
      @Joshua79C 6 років тому

      I am wondering where the frosting/icing is.

  • @petercao5767
    @petercao5767 8 років тому

    amazing

  • @weitumattressmachinejacky8951
    @weitumattressmachinejacky8951 4 роки тому

    nice ! we are foam making cutting machine ! Now have auto box foam making machine

  • @justinbrown6233
    @justinbrown6233 2 роки тому +9

    If I could have this company custom-make foam for me, I'd just tell them "Don't even worry about cutting it or evening it out, just give me the whole loaf raw"

  • @matthiasschulze393
    @matthiasschulze393 8 років тому

    awesome

  • @smate333
    @smate333 7 років тому +5

    It amazes me how they have zero regulation in those regions.

    • @hafeexius
      @hafeexius 4 роки тому

      The laws and regulations on par with the rest of the world are in place. Implementing them is a whole different matter.

  • @mikewilliams6600
    @mikewilliams6600 8 років тому

    i pour foam for a living but we use a henneke machine, we use isocynate and polyurathane

    • @paulelem7
      @paulelem7 Рік тому

      Please how do I reach out, I need more information

  • @codediporpal
    @codediporpal 9 років тому +7

    That's a pretty thick mattress :P

    • @vvvortic
      @vvvortic 9 років тому +8

      codediporpal i knew foam was maded by muslim per say, gg

    • @Khanstant
      @Khanstant 9 років тому +6

      vvvortic What are you even trying to say and where are you getting muslims from. The uploader of this video has a common Indian surname and these guys look more Indian than middle eastern. edit: Oh, you got me, you wily troll.

  • @mohamdhany9155
    @mohamdhany9155 4 роки тому

    would you please inform me with different density formulation?

  • @zakaroonetwork777
    @zakaroonetwork777 4 роки тому +4

    I want a Mattress that thick. :)

  • @bik8353
    @bik8353 8 років тому +2

    To make a cleaning sponge, is the same process used with a mixture of cellulose, hemp fibre and Sodium sulphate?

  • @Mickey_Bauer
    @Mickey_Bauer 4 роки тому +1

    Does PU foam contain mercury?
    Thank you!

  • @smailsoltani8135
    @smailsoltani8135 8 років тому

    What are the material and the quantity that was used

  • @princeagarwal9284
    @princeagarwal9284 7 років тому

    can i know the manufacturers of ld foam near rajasthan india plz....

  • @mostafakabbaa9081
    @mostafakabbaa9081 5 років тому +1

    What is the cost of chemical materials that makes this cube

  • @mahmadrafik5247
    @mahmadrafik5247 6 років тому

    I want. To know about this machine
    How to make foam

  • @EdBoonSucks
    @EdBoonSucks 6 років тому

    Now that's what I call a bed, not that crap that mattress ad that you guys probably seen on here earlier.

  • @ernestodimaio8175
    @ernestodimaio8175 3 роки тому +5

    Dear Darshan, would you allow my use of an image extracted from this video on a book entitled "Foaming with supercritical fluids" by Elsevier? Please inform me on how to proceed.

  • @bishalnschhetry417
    @bishalnschhetry417 5 років тому

    Kaun kaun sa camical mix hota he foam bana ne me did any body know ,

  • @adl4254
    @adl4254 5 років тому +7

    Please let me know what is the chemicals used and percentage formula in this process. Thank you

    • @achrafen-naji6685
      @achrafen-naji6685 4 роки тому +3

      waether strip prufing ,with fin silicone,pu foam ,EPDM rubber ...we are a big company located in China and we are also ready to send you samples to check the quality .If you are interested in big quantity you can contact me by linkedin : www.linkedin.com/in/achraf-en-naji-23156718a/ whatsapp : +86 130 6178 3985 we chat : ACH1919

    • @tanweer307
      @tanweer307 4 роки тому

      @@achrafen-naji6685 What do you guys sell? the raw materials?

    • @azadelectrectionaircondrep3193
      @azadelectrectionaircondrep3193 3 роки тому

      @@achrafen-naji6685 you are selling raw materials

  • @princeafzal5976
    @princeafzal5976 3 роки тому

    In this the more you add water the less density it contains.right?

  • @l.migu31
    @l.migu31 2 роки тому

    What do you call the machine used to make this?

  • @akuhuozek7106
    @akuhuozek7106 3 роки тому

    How to make 32 density? Please let me know..

  • @irenewanjiru3059
    @irenewanjiru3059 Рік тому

    Where buying that matiriel making matrices

  • @jayasmitapanda8687
    @jayasmitapanda8687 5 років тому

    Nice

  • @RonnSono-MassaAcoustics
    @RonnSono-MassaAcoustics 3 роки тому +1

    When pouring my beer....ow sh*t...AH, just got lucky!

  • @Bcruz4
    @Bcruz4 8 років тому +4

    OSHA! Help!! We need you!!!

  • @prashantbiradar9926
    @prashantbiradar9926 3 роки тому

    hi sir,
    i want foam making material and procedure .
    what is final cost of 3 feet x 6 feet x 25 mm thick sheet.

  • @annimalsrajidewan4940
    @annimalsrajidewan4940 4 роки тому

    great

  • @wangyuexing
    @wangyuexing 6 років тому

    thats a squishy maker's dream. U will no longer need to buy foam.

  • @AB-lp5yv
    @AB-lp5yv 3 роки тому +5

    The final product looks like dettol soap😅

    • @user-lw3lj2bm3v
      @user-lw3lj2bm3v 3 роки тому

      أهع هع هع هع هع هع هع هع هع

  • @mapumeafou6597
    @mapumeafou6597 3 роки тому

    Please did you have any recipes for making of foam for chair please need your help please for the foam making company in Samoa...

  • @paragishah2300
    @paragishah2300 7 років тому

    Liquid ne fulavava mate shu vaparyu ? Te food products ma vapari shakay ? Jawab jarur aapjo please

  • @jafaralmadride4368
    @jafaralmadride4368 8 років тому +2

    تحيه لكم
    رجاء ممكن اعرف المواد الكيمائيه المستخدمه في صناعة الاسفج بالضبط واكون شاكرا لكم ......جعفر المدريدي

    • @hasanbabiker3068
      @hasanbabiker3068 8 років тому

      +jafar almadride
      hi
      iam chemical engineer hasanbabiker@gmail.com 00249994789502

  • @clarencementor4862
    @clarencementor4862 6 років тому +1

    This a great technique for small scale manufacturers. What are the ingredients for the PU Foam formula?

    • @firstlast-pq5bm
      @firstlast-pq5bm 6 років тому

      Clarence, you can get flexible polyurethane foam in liquid form (2 parts that you mix together). Once mixed, they become activated and foam to expand 10x in volume.

    • @clarencementor4862
      @clarencementor4862 6 років тому

      Thanks for the advice.

    • @salmanmansuri7960
      @salmanmansuri7960 2 роки тому

      @@firstlast-pq5bm i want to start this business pls give some detail . related chemicals .and where i can buy?

  • @Omaralrawi-bx9bw
    @Omaralrawi-bx9bw 7 років тому

    Hello . Can you help me in the amount of ingredients to mix

  • @jurriaanthemmen
    @jurriaanthemmen 3 роки тому +2

    Yeah, mixing that amount of isothyocyanates is a real upgrade to your lungs

  • @abdelmonaimelma5209
    @abdelmonaimelma5209 7 років тому +3

    My question is:
    Does foam plastic keep its volume during its transformation from solid state into liquide state under heat effect?

    • @CoolKoon
      @CoolKoon Рік тому

      Polyurethane doesn't melt at all. Once it hardens there's no way to make it liquid again. Heating it up will just burn it above a certain temperature.

  • @JO-mg6xc
    @JO-mg6xc 3 роки тому

    Is this open cell?

  • @raygxr8582
    @raygxr8582 6 років тому

    What is this used for? What is the real name of it: is it Plutonium, or Polyurethane foam???

  • @chandramamaurya3648
    @chandramamaurya3648 3 роки тому

    23 dencty ka bandal ka kya rate lagawoge

  • @GlynWilliams1950
    @GlynWilliams1950 7 років тому +3

    Give them personal protection equipment

  • @vasuannan8726
    @vasuannan8726 6 років тому

    We're is this place

  • @wackyninja9259
    @wackyninja9259 7 років тому

    hubba bubba is really stepping up their game

    • @Joshua79C
      @Joshua79C 6 років тому

      Its their new line of gum for giants.

  • @shivpatel5382
    @shivpatel5382 7 років тому

    whats company name we need in bulk.

  • @kkat1975
    @kkat1975 4 роки тому +4

    Imagine the chemical gas coming from that concoction.

  • @grognak2589
    @grognak2589 7 років тому +2

    that has got to be putting off some seriously toxic fumes. Those dust masks don't filter those gasses.

    • @firstlast-pq5bm
      @firstlast-pq5bm 6 років тому

      You're right Ben, I've worked with this stuff on small projects - polyurethane is great for casting stuff, but it does produce toxic fumes, so I always do my pours in an open well ventilated garage or outside. The fumes themselves are very light and don't smell toxic, but they are. Sadly if you didn't know that, then breathing them in would seem like no big deal. I hope these workers are okay in the long run.

  • @juliovalverde2133
    @juliovalverde2133 Рік тому

    Julio saludos Ecuador 2023

  • @yagpreetsingh9712
    @yagpreetsingh9712 6 років тому

    That is a SANTECH INDUSTRIES made Batch Foaming machine

  • @happymonk4323
    @happymonk4323 6 років тому +29

    cheap foam, expand faster, the boss making a lot profit

    • @jameszhang9326
      @jameszhang9326 2 роки тому +3

      Unfortunately, the lungs are also being sacrificed ... where's OSHA...?

    • @uhhTabby
      @uhhTabby 2 роки тому

      @@jameszhang9326 lol it’s Indian ppe is optional

  • @SciStarborne
    @SciStarborne 6 років тому

    That's a big Twinkie.

  • @nareshshah8783
    @nareshshah8783 5 років тому

    bhai foam manufacturing karva mate ketlu rokan jaruri che mare new bussines start karvu che to idea apso manpower,jagya,ketli joise

  • @pranavbhor5477
    @pranavbhor5477 3 роки тому

    Where is this facility.

  • @Iquey
    @Iquey 4 роки тому +3

    Whoa. It's like a loaf of chemical bread rising.

  • @h.s76
    @h.s76 3 роки тому

    Who gives me this recipe and the name of the materials used

  • @huynhhoatv6052
    @huynhhoatv6052 3 роки тому

    Can you give me some formula and statistics for your percentage of foam? I'm sorry. I come from Vietnam and love the way you make some foam. Help me out sweetheart.

  • @rasikamadushan816
    @rasikamadushan816 3 роки тому

    Whats is the cemicals use for this making foam??

  • @dennisnathaniel
    @dennisnathaniel 6 років тому

    Would be wonderful if you could hold the camera steady!

  • @syedaslam6750
    @syedaslam6750 6 років тому +1

    Please use slab stock continuous foam producing machine for best results to get different densities poly urethane foam s.

    • @chairmaninteriormax8697
      @chairmaninteriormax8697 6 років тому

      Syed Aslam
      Sir do you know which chemicals and quantity we need for it

    • @bashiraboobaker9521
      @bashiraboobaker9521 5 років тому

      Pl call me on 9921448446 I want to know more about foam making chemicals or send me ur number on my WhatsApp

    • @vinodkumar-mx6ri
      @vinodkumar-mx6ri 4 роки тому

      Hi sir iam ismail my contact 9060006561

  • @sanjeck
    @sanjeck 8 років тому +1

    Гигантский хлеб готов!!!

  • @krupapatel4441
    @krupapatel4441 6 місяців тому

    LD sheets ni requirement che tame LD na block banavo cho ?

  • @Kabr-tv7ii
    @Kabr-tv7ii 7 років тому

    Bai kaha se Hai ,main buy karna chahta huu ?

  • @lorriecampagnolo211
    @lorriecampagnolo211 6 років тому

    Crude, but effective.

  • @yasserabohadid9568
    @yasserabohadid9568 2 роки тому

    Please Help
    I want to make flower foam and I do not know the stability and method of work please help

  • @hannahdonnelly6479
    @hannahdonnelly6479 5 років тому

    a squishie i bought off gearbest is made of this stuff, it reaks. what should i do....

  • @JagatSingh-ol8mj
    @JagatSingh-ol8mj 6 років тому

    Good

  • @bahrudinjendolljendoll9457
    @bahrudinjendolljendoll9457 7 років тому

    sukses untuk macine vacum

  • @antoniobrito7885
    @antoniobrito7885 2 роки тому

    Cuánto mide tu molde cajon

  • @kanchalkolhekar7247
    @kanchalkolhekar7247 2 роки тому

    How to buy from here pu foam

  • @lathisii8805
    @lathisii8805 4 роки тому

    Cn you please give me the details.

  • @gianpaoloabagnale2564
    @gianpaoloabagnale2564 4 роки тому

    Hello, I would like to speak with you to get some information about foam.

  • @thechillin9754
    @thechillin9754 7 років тому +1

    WTF they pour everything by hand @@

  • @arvindbira7477
    @arvindbira7477 6 років тому

    भाई फोम मे कौन से कैमिकल और कहा मिलते है कितना मुनाफा है

  • @sayyedmanzoor1249
    @sayyedmanzoor1249 6 років тому +1

    I am interestest in production in pu foam

  • @ibroapptube5779
    @ibroapptube5779 4 роки тому

    l like this machine and I want but how mach does it cost

  • @NazrulIslam-uk4sl
    @NazrulIslam-uk4sl 3 роки тому

    Total plan cost

  • @guest2007
    @guest2007 7 місяців тому

    14 dec 2023 5:29 am est ( utc - 5 ) : thanks , just-now i finish seeing this movie .

  • @ltfoam3728
    @ltfoam3728 4 роки тому

    Itu limbah potongan busa nya di buang kemana. Saya siap nampung

  • @DDG2023
    @DDG2023 5 років тому +2

    I like how your workers start the reaction and have to run. Very safe. Well done. 2 Darwin Awards for you. One for the next life too.

    • @NeonAstralOfficial
      @NeonAstralOfficial 2 роки тому +2

      what do you expect from 3rd World country? Safety measures? There is a reason why 1st countries pay them to do it, its cheap and they don't care what happens to them, they want their product, fast and for cheap. Welcome to capitalism

    • @DDG2023
      @DDG2023 2 роки тому

      @@NeonAstralOfficial Agreed, but if we don't start valuing our own lives in developing nations, how can we expect others to?

  • @australianbirds8711
    @australianbirds8711 3 роки тому

    Yah machine kitne ka hai

  • @jonasreinoso1
    @jonasreinoso1 8 років тому +1

    my question is, they use more than the 2 components of the PU ,also the color red,but what are the other that they use like water?why use this liquid?

    • @helmut666kohl
      @helmut666kohl 8 років тому

      +Jonas Reinoso Foaming-agent or just water (reacts with the monomer and forms CO2 -> Bubbles)

    • @ManolisBlazantonakis
      @ManolisBlazantonakis 8 років тому

      The last one is TDI.Without it there is no reaction.

  • @amollokhande8637
    @amollokhande8637 3 роки тому +2

    I have query for 23 density Pu foam
    Does it exothermic reaction.
    How many temperature raised while process after adding in mould
    What is the reaction of Pu foam mixture with latex mould

  • @kirubasecerode1879
    @kirubasecerode1879 5 років тому

    Where is the plant

  • @biguceduce
    @biguceduce 9 років тому +3

    what are the raw materials or chemical mixture in the machine and where to order from?

    • @thueske
      @thueske 9 років тому +2

      Raw materials for PUR foam are typical: Isocyate, polyol and a catalyst (en.wikipedia.org/wiki/Polyurethane).
      Suppliers: Huntsman, BASF, DOW and probably many more. They all have a range of PUR foams depending on your needs.
      You can also make your own poyol mixture for creating PUR foam with your specific demands.

    • @undercoverthunder5523
      @undercoverthunder5523 8 років тому +2

      +biguceduce to add to the previous answer, a Flexible PU Foam needs PPG (Polypropylene Glycol), TDI (Toluane diisocyanate), silicone and catalysts (Amine and Tin). Different formulas will produce foams with different properties (hardness, height, flexibility, density, etc.). Also note that there are Molded PU foam and Rigid PU foam which require different materials and have different applications.
      Suppliers: PPG (Shell, Asahi glass, DOW Chemicals, etc.), TDI (BASF, Mitsui, Hanwha, etc.), Silicone & Catalysts (Momentive, Evonik, AirProduct, etc.); You may order them from various distributors around the world.

    • @marcinstoklosa1772
      @marcinstoklosa1772 7 років тому

      hello would like 2 know the chemicals needed to make soft spongy and semi firm foam thank you any info would be greatly appreciated

  • @NEOMetaCoin
    @NEOMetaCoin 5 років тому

    darshal bhai...how can I contact you..??

  • @jigneshmac4943
    @jigneshmac4943 3 роки тому

    Factory location?

  • @crazyfever2222
    @crazyfever2222 4 роки тому

    yeh factory khan ha

  • @BOSS-ci2ep
    @BOSS-ci2ep 2 роки тому

    Hello creators if you're reading please fo reply. I want a big volume of pu foam in nepal so can you export??