CNC Machining a Titanium Foot Peg
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- Опубліковано 23 чер 2016
- TITAN takes us through the process of programming, CNC Machining and delivering a Titanium Foot Peg for a KTM Motorcycle...
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There is something to be said for the tool makers level machinist that can do custom one off, or repairs on manual equipment. The knowledge level of those guys is crazy. Feeds and speeds or anything else its impressive. I was an operator big difference between pushing a button and writing and setting up and getting a first piece thru inspection. It is a learning process.
This clamping technique/system is awesome! So much rigidity in so few area of contact
I want to be on this team so bad just because he explained how chatter shows up so perfectly. Every shop I go to does the exact opposite. When I was in class 10 years ago, I had to turn my lathe spindle by hand so my boring bar would not chatter so I could get the surface finish I needed
I love your passion Titan. Keep up the good work.
Great video guys. The engineering and machining you guys put into this is awesome. I love how you solved the problems you encountered. Also good on you sir to take the time and teach your kid these skills. Outstanding work and video gentlemen.
Thats dedication. Making a aluminum one just so we can see it and then bringing the finish to a showroom finish; on something you stand on. Good work
making the extra part without coolant is next level editing. 10/10
Had no idea Titan was doing the machining on these, super cool! Ordered a set for my own bike!
This stuff is so interesting and awesome!
Chris is one lucky kid to have a cool dad with a killer CNC machine shop.
Wow!! That’s amazing and American made! Hopefully this is the beginning of a new manufacturing revolution.
unfortunetly they are way behind Germany in terms of CNC
they dont even have new 7 achs machines
Good job Chris, kudos for sticking to your guns and getting the job.
I love watching metal surgeons at work
These guys are true Americans, great work. Stay true to yourselves
I hope some day share this passion with my son like you doing lads! Well done! You also have inspired families! Cool!
Adoro sus trabajos :D
gotta say that titans son is one hell of a programmer I am impressed great job, wish that I had access to a young person as good as him, he would inherit the keys to the kingdom....
I wanna work in the CNC manufacturing industry. Such a cool video.
Very nice fixture
i like this father & son operation. great presence @ youtbe about the shop and everthing. more than just image videos.
Go Titans^^
Good job
Awesome!
that's some advanced work holding
I'm starting out with a jet 16 mill, and a 13x40 south bend lathe. I'm slowly learning the CNC side of things, but don't have a machine of my own. I need to get one though lol.
Looks good but $800 for dirtbike foot pegs is absolutely ridiculous lmao
You should see the price of the motorcycle
well depends. If its for a guy that makes his money by riding his dirtbike the fastest its not.
Its the one off cost, if the order was for hundreds it would come down a hell of a lot
When the part can help make you millions, it’s definitely worth it.
Sundar Pichai do you not watch motocross???
i love this vid
It's too bad kids are not interested in making things today. It's the factory that got mankind out of poverty, and our High Schools pulled the machine shops out of school in the 80's, (when the outsourcing of our production to china started). Look at the poverty rise. Hopefully, this show will inspire some kids. Take it from a guy who worked in a lot of machine shops while getting a few degrees in manufacturing; Having your own business in a recreational industry will show you a sense of freedom that you never knew existed. You will never want a "JOB", (Just Over Broke), again. Inventing/designing/making your own parts to sell is a blast. All that work you do, can pay off. Production or poverty, that is your choice.
Well said EarthSurfer, It seems like our Governments are dumbing down the population. We have kids coming out of high school that can't read an analogue clock (but I blame their parents for that), Can't do basic math and don't know where a lot of countries are in the world. I cringe at the thought of what we will be as a society in another 30 years.
I am currently in 10th grade in a vocational school and been in a machine shop since Christmas 2016. Of course I'm not ready for real machine shops but in a couple years I'll be out there
Wofite Gaming same here
Man I ❤️ This Epically Brilliant & Absolutely Awesome Channel!!! ⚔️
clamping jig so nice
Not saying it's easy but
Cam System's have come a long way
The last guy in this video, looks very similar to the guy worked at West Coast Customs. !! Or it is him?
I'm a rookie but that looks easier. Cnc laser operator 15 years
Good job kid,
love you guy Good work!
At the end of time, I can see your foot peg in Denzel Washington's backpack, as he travels across devastated country to deliver his book. Cheers.
Vitalie Cartera this comment aged perfectly
The video editor here is the best one!
Thank you.
some of these parts ya gotta machine a vice/mount just as complex, sheesh.
#Beautiful Nicework
We have the exact same vise and pot for our kitumura 4G 5 axis
I would like to learn more about the machining trade skills, do you guys have an academy in southwest Michigan?
Are you using a paireted (creak) cad/cam software ya purchased version???
I miss CNC Machining :(
Nice team and grate work I want to work with your team
Nice video, but kind of no sense for Titanium pegs on a dirt bike
Out of all the comment of all the videos on UA-cam I see this one. Lol.
Yes... nuts and bolts made out of titanium are lighter than steel hardware, but titanium is heavier than aluminum. So, the same part would weigh more made out of titanium vs. aluminum. You'd only get weight savings in this case if you could make the part with less material. It's a trade off. In this case, I assume that you're actually going after the strength properties of titanium not the weight.
Yep, that's the exact reason. If you could get away with using aluminum fasteners and parts for everything, that would be a go to. Titanium is mechanically superior in many ways compared to aluminum and is less dense than steel.
All factory Motocross teams around the world have titanium in every single aspect of the bike. Reasons being, weight biasing, lighter in one area to offset added weight in other areas of the bike for better handling. Teams constantly test to get the best near perfect balance to cut down on rider fatigue, and the last thing you want is a $2 bolt breaking on the take off of a 75 foot jump!
Alan, actually, if you have two materials with the same specific yield strength (yield stress/density), and you plan on having them under bending and compression loads, you should pick the least dense. It has to do with geometry, I can elaborate of course. This is why magnesium is used on ultralight parts, even when it's not nearly as strong as titanium or steel.
The problem with aluminum pegs on a bike is that the dirt and grime will eat away at it because it's so soft, but it can surely take the loads if you make the walls thick enough.
Im looking for a great tool to cut 65hrc work hardened surface. based material 4300 series and welded with Inweld hf962
looks good. but wich settings you use in titanium about the speed? Vc? We only cut with 60m/min. In your video its looks like 300m/min? Thank you :)
Cool
Me gustaria aprender a programar en estas maquinas heermosas por favor! Saludos desde Argentina genios!
Compartan cursos o capasitaciones :)
Best
I have no words...
very pro, like the work, i think however for foot pegs, it would be more efficient to mold, and keep the cost down, to a large scale of production. i would use the cnc for parts that are impossible to get, that way there is $$
Could you please help me with some speeds and feeds that i calculated?
i will use a 1/2 solid carbide end mill of kennametal model kc633m of 4F and i will work with
stainless steel 304
vc=200SFM
fz=.0023in
rpm= 1527
feed=14.04ipm
ap=1mm
ae=5.08mm
I would really appreciate if you helped me
wow this dude is so talented.a 1 work done at his shop
Where can you get a Surface Finish Scale at??
5:25 anyone know what watch that is?
you have to be a rider to understand the importance of the foot pegs. Making it obvious the comments saying too expensive foot pegs are definitely not riders.
i wish can work with u guy
Guy finishing piece at the end sort of looks like Rich Piana
So they can make a fancy foot peg, but can they make me a titanium block or head for my engine with zero runout on the valves and flatness that can be measured microns?
I like your style Titans of CNC, question. YOUR sons initial program was leaving a poor surface finish. It was then corrected. Did you decrease the chip load and increase surface speed? Part looked great.
I would have to double check but I believe we put a little more pressure on the tool by increasing the feed slightly which dampens the vibration / chatter.
TITANS of CNC: Academy
Ah makes perfect sense. Increase the feed rate to increase tool pressure to reduce vibration. I appreciate the response Titans.
Should have machined the outside first, since it is more visible. The extra mass milled away by doing the windows first allowed more material deflection when milling the outside. That chatter wouldn't matter as much inside the windows. Speeds and feeds matter too, but strategy is key.
Show the Titanium one
Actually that surface finish is fine, we do buffing and it shines
Is there any Titanium involved?
😎👍
But why not to use the outer surface of peg as as drive surface when making teeth? This will exclude the need of some special ball mill, you will be able to use very common end mill. And of course, the surface speed at the tip of the ball mill is close to 0. This is good for roll forming (impeller or turbine blade finishing) but not for material removal.
Want a same boss who knows what he does actually :) looks a very great job is this :)
uh what is the tolerance on a peddle?
Nice! But the real titans are the haas machinebuilders.
Speaking as a european machinebuilder myself :p
Yes 👌
Hi..
The technical part about the surface finish being to rough, my ? Was the spindle running too fast or too shallow a cut, or slow a feed rate, Titan said to apply more pressure but I am not 100% sure what he meant by that. ??? Every part has its own harmonic, I am guessing its a rough guess the first few you make until it is where it needs to be ?
He said that the spindle rate was too high for the feed rate, causing the tool to chatter on the part, so my guess is either decrease the feed rate or increase the cut depth slightly.
Wait a sec... Increasing the feed rate would put more pressure on the tool head, so that would work better.
You are correct, everything has a natural frequency. When you "match" frequencies, you get chatter. I've found that high helix (60 degrees) end mills work best on thin walls. The shearing action is in a more upward direction and they don't "slap" like an end mill with a 30-45 degree helix.
sir help me... i wants to join you... and learn programming .plz
You should use a polishing
its nice, but why would you need a titanium footpeg?
checkout Honda HRC titanium 1 piece footpegs and mounts. there $5000.00 a pair
Ha that makes me feel old "I fought to get the chance to do this job" nowadays I really appreciate the easy jobs that pay well, I am getting sick of the complex parts that at the end of the day wind up making me work for 3 dollars a hour... Thas takes me back, I remember feeling like titans son when I was his age, when you get older you learn to love the taste of gravy.
I read in internet titanium can't be machined because it has high reactivity to tool ,then how can they machine that material???
You need to use the right titanium alloy and the right drill bits?
It;s NOT about the part people, get a brain, these guys are showing you Processes and Capabilities.
True. This shop is too slow for being a competitive business. It's an educational show
forrest gump V yes. Thank you
It's not about the process and capabilities, it's about the clamps. You could do the job in a vice no problem at all.
Ok...big difference between machining aluminum then going to titanium. You want a good finish, slow down. Also dovetailing isn't something new. Lots of machine shops across the globe have been doing that process for years.
Damn! These cost $800! Pretty cool though.
I have these on my bike 800€ for a pair bit too mouch
牛逼啊牛逼啊
Plis translate from Indonesian
Imagine getting a shiner with that one
Funny.
Oops commented overly quick
Haas are a good machine if you can’t afford a proper one. 😉
Raoul Duke there is no better machine for the price
Raoul Duke joke all you want but there’s a reason why they have number 1 sales!
justin sam it’s because they’re cheap.
Is that what the programmer told you when he handed over his program to you?
Сколько пафоса, как будто что-то нужное и важное делают. Это в духе американцев.
This is soooo American 😂😂
$800 foot pegs. wow
Kauft euch ne anständige Maschine aus good old Germany, dann werdet ihr auch gute Oberflächen haben...
Mit der richtigen Werkzeugwahl braucht man auch keine deutsche Maschine
@@mydoom6867 hab mehrere jahre auf einer haas und einer DMG gearbeitet selbst mit guten werkzeug wirst du nie so gute ziele erreichen wie auf einer DMG oder einer Hermle von deutschen herstellen. das liegt einfach daran das sie von grund auf stabiller gebaut werden
why is that mans ears tucked into his hat? looks kind of strange.
I could not care for a shiny finish, it is just going to be scratch immediately.
why does everyone who wears a cap in the video have it right above the eyebrows?
Why all the theatrics?
KTM/Husqvarna's RACE bikes are the BEST long time MX rider! TRUMP 2020 !!!
ooh poor guy
Trump 2020
wierd flex but okey.
Rautiefe mit Schablone gemessen...
Think the dad when he's explaining thing thinks he's talking to four year olds
That's not titanium
There must not be much titanium in that "titanium".
All that Titanium comes from Kazakhstan just to make a foot rest for a dirt bike? For a few minutes of enjoyment huge holes are created in mother Earth? For a bike that probably will not last a couple of years of running, such a tough material is wasted. Earthlings your days on earth are numbered.