What is this part used for? I'll never get tired of watching the insane pieces y'all make. Also I'm pretty sure those chips were more blue than Barry's and he's gotta be a bit jealous. 😂
Drilling is always faster than helical interpolating a hole with an endmill. If you have a large core hole or a deep one, you want to drill it out first.
LOL release the KRAKEN 🤣 All of your work looks as if Michelangelo himself came in and sculpted it himself. But I think you have better surface finishes lol. Beautiful work as always. Never boring videos from you guys. Even though I do not have a machine this big I always walk away learning something new. Much love and gratitude
Do you take in consideration of the part relieving itself when you remove that much material. Does the part have open tolerances where it isn't an issue. I can't see how it could possibly stay round.
i just have one question on all these videos: why not use coolant? as i've come to understand it, there isnt really any cons to using coolant to extend the tool-life i could be wrong though, but our shop always uses coolant (although we dont machine parts, only test samples)
Why do you rotate the part simultaneously with the movement of the tool path? I've never seen this being done at the shops I've been associated with. Is it more efficient? Accurate? Or does it just look really cool. :D
Yeah some people don’t understand when you’re machining and you have the right tool with a good coating the heat goes in the chip in climb milling, at times the chips are at the melting point and glow. It’s perfectly ok. And different materials cause different colored chips as well. Btw Barry not every material has a blue chip! If you machining stainless it should be a straw color If it Tool Steel it might be purple, And other alloys a bright silver I know I was a tooling engineer.
does heat ever become a factor to cause issues in the final dimensions ? I saw you are putting a lot of heat in the chips which were beautifu btw, but there has to be some heat in the part. Would love to see a flir camera image during the process.
Super sick!! The machining in this video is top notch, awesome work Jessie and Adam! Also, is it just me or does Barry need to find the nearest singing academy, those vocals need work! 🤣
After having dealt with brutal forces machining this large chunk of steel, it would be amazing to see this CNC machining the smallest and most delicate part it can handle.
You said you used mastercam deburr tool path, with an endmill. Mastercam gives me a warning saying the debur toolpath only supports ball or tapered endmills. Can you explain how you used and endmill with what looks like a curve or swarf toolpath?
maybe because its a demonstration piece, showing off the 90mm drill. ideally they should have been made whilst the ring was rough to create a flat to drill / mill perpendicular to
Be honest, you released the Kraken _because you could._ Which is not the same as _because you had no other way._ But yes, that was uhmm... interesting. Ok, nerve wracking actually! I am happy that all GoPros appear to have survived intact.
well as we where taught my seco when i was still in school. the coolent cools down the chip really really fast witch makes the outer part of it harder/crispier witch helps breaking the chip much more likely to happen and also easier
По всей видимости при пятиосной обработке вы использовали функцию TRAORI, коллеги. А так же функцию оптимизации обработки(G802). И - самая любимая часть видео - это «Выпускайте Кракена!»
Great video, Jessie! Despite the circumstances, the Kraken performed well. I don't know, Barry; I think we need a chip showdown. 🎶Whose chips are bluer da ba dee da ba di🎶
Hay Titans, love your vids even if I am not an engineer and just some dude, but could you sometimes explain what these parts are, they look real interesting but have no idea of its function.
I might be late to the party, but why aren't they using coolant when Machining this part? Wouldn't that help the surface finish in The lubricity Help tool life😊
Depending on the material and the coating on the endmills, you may actually get better tool life without coolant. But it's very situational. In their case, it's so the viewers can see
@@vanguard6937 not in this alloy steel though. You're better off with coolant for part and tool cooling, lubricity, and most importantly for this part, chip evacuation. Endmills have a hard time evacuating chips from deeper pocketing applications like this. Without coolant or at least air blast, you start to regurgitate these hard, wonky chips and you increase the likelihood of damaging your tool prematurely. Normally a pretty solid argument for milling dry is doing external side milling on high temp alloys. There's no chip evacuation problems and there's a section of the endmill in the cut generating a TON of heat that then comes out of the cut and immediately starts to cool down. If you use coolant, it cools down more rapidly and will cause thermal shock, causing premature failure of your endmill. This is only viable if your tool can handle the heat in the first place...which these endmills certainly can. You're right for the viewing, though for sure.
for real, @9:22 i was just waiting for the Airwolf theme to drop... now i am a little bit disappointed :( but nice blue chips there. edit: and about the Zombie Mill -> didn't Berry just recently break one or two on that giant valve housing ?
My approach to editing. The insert drill would not have been needed, the milling cutter from Min 1:19 could also have made this hole by 8:35 One tool change too many and the drill also has its price
So does the extra machine time required to helical interpolate a hole. A drilling operation will always be faster. If you're making a one-off part and don't care about machine time, run an endmill for everything. With simultaneous 5-axis machines and increasingly more sophisticated CAM, there's not a whole lot an endmill can't physically do. If you are running production and have a lot of holes, big holes, or deep holes, drilling is the way to go. With enough technology a machining center could make any round part, but you'd still be better off making it in a lathe.
“You simply cant kill this tool” Barry: Hold my chatter
Incredible video production! this is my first Titans of CNC Machine video and I love it!
Crazy milling steel faster than I used to mill aluminum 20 years ago.
This is super impressive, those speeds and feeds are insane.
The power of the machinist supports the power of the machine. Well done Mr. Jesse, you are the best.🎉
Showing the spindle load for the drill would have been cool.
@@Roberty98 No shit. The spindle load on the drill has nothing to do with the milling.
Awesome machining Jessie 💯 this part came out looking so nice!
This is the first I've seen a presentation from this dude. Loved it 100%.
That was great work Jess. Great editing too. Enjoyed that video from start to finish.
The stuff you guys make is amazing
What is that part? It's amazing.
What is this part used for? I'll never get tired of watching the insane pieces y'all make. Also I'm pretty sure those chips were more blue than Barry's and he's gotta be a bit jealous. 😂
Fascinating! Thank you for the education ❤❤❤
You guys always amaze me with your technical ability and competence.
This is so impressive. Thanks T!
Why would you use the massive drill separately? Why is it better than using the same tools as the pockets?
It's not really, looks alot cooler tho lol
Specific bore size? The other holes were pilot holes, hogged out to final dimensions, whereas these were for a shaft?
Drilling is always faster than helical interpolating a hole with an endmill. If you have a large core hole or a deep one, you want to drill it out first.
What is is it?
awesome! excellent job!
beautiful work
While running the Kraken dry on something like this, do you ever get tool thermal-expansion oversized holes?
You certainly would not when appropriately running coolant. Coolant just doesn't make for good videos.
Nice machining Jessie👏
LOL release the KRAKEN 🤣 All of your work looks as if Michelangelo himself came in and sculpted it himself. But I think you have better surface finishes lol. Beautiful work as always. Never boring videos from you guys. Even though I do not have a machine this big I always walk away learning something new. Much love and gratitude
Do you take in consideration of the part relieving itself when you remove that much material. Does the part have open tolerances where it isn't an issue. I can't see how it could possibly stay round.
LOL @ the mag base with the GoPro becoming so spiky
Man I wish my dad could've seen this. Awesome 👍🤘
Wicked machining!!!!!!!!!!!!!!!!!!!!!!!!!😀
Even before starting the milling processes, would like to know what the part is and what does it go to
What was the part milled, I'm curious? What is it used for?
How you decide to use kraken against previous one inch endmill?
Very impressive. What is that part anyways?
Id like to know how you guys learned how to do this. Is there a school you went to?.
i just have one question on all these videos: why not use coolant?
as i've come to understand it, there isnt really any cons to using coolant to extend the tool-life
i could be wrong though, but our shop always uses coolant (although we dont machine parts, only test samples)
It's just for videoing. U couldn't see anything that was happening if coolant was on
I'm not a machinist but this was jaw dropping impressive. Son of a gun I am so proud of you guys. God bless 'MERICA!
👏👍💪
Freaking Sick Content........ Machining at it's best! 👊👌👍
so you all do make parts. What's this part for?
answr me 1 question, although you have 5 axis mc a part can not be cut similtaneous in 5 axis?
11:04 speak of the devil, the kraken has been released
how do you spin the c axis and mill at the same time? what toolpath is best to do this?
Why do you rotate the part simultaneously with the movement of the tool path?
I've never seen this being done at the shops I've been associated with.
Is it more efficient? Accurate? Or does it just look really cool. :D
Looks cool too
@@MAINTMAN73 True
Little bit of all 3 lol.
If I got a CNC Machine, how easy is it to find and generate business flow?
More from siemens pls. I started work on it.
i want to know, why it didnt burned? its too hot right?
As a programmer i have questions. What is the tolerance? Is there taper? How hot is the material getting up to?
Very satisfying ❤
That's Gonna be one heck of a wagon wheel...
Yeah some people don’t understand when you’re machining and you have the right tool with a good coating the heat goes in the chip in climb milling, at times the chips are at the melting point and glow. It’s perfectly ok. And different materials cause different colored chips as well.
Btw Barry not every material has a blue chip!
If you machining stainless it should be a straw color
If it Tool Steel it might be purple,
And other alloys a bright silver
I know I was a tooling engineer.
😯where is it going?
What material is this part? Idk if it was specified
does heat ever become a factor to cause issues in the final dimensions ? I saw you are putting a lot of heat in the chips which were beautifu btw, but there has to be some heat in the part. Would love to see a flir camera image during the process.
the "release the kraken" soundbite made me lol 😂
love you Jessy
how much did the part weigh after all that machining?
Awesome part , what is it ?
I’d love to watch a video on Siemens control! You guys Rock! Pardon, I mean Chip! Uh, well. You guys Rough!
Super sick!! The machining in this video is top notch, awesome work Jessie and Adam! Also, is it just me or does Barry need to find the nearest singing academy, those vocals need work! 🤣
After having dealt with brutal forces machining this large chunk of steel, it would be amazing to see this CNC machining the smallest and most delicate part it can handle.
Is that model on the academy?
What post processor do you use to make the 5-axis toolpaths
Is that an atomic core?
This is satisfying seriously I think everyone feels the same when it looks that easy and you not the one crushing the machine 😅
really had a chuckle with the "my chips are bluer than yours" part 😂
what is that part used for ?
There are a lot of advertisements for DN equipment and Kennametal
1.8" pilot hole is wild
What is the good piece for?
You said you used mastercam deburr tool path, with an endmill. Mastercam gives me a warning saying the debur toolpath only supports ball or tapered endmills. Can you explain how you used and endmill with what looks like a curve or swarf toolpath?
U lie to it lol.
Why did you do those holes at the end rather than mill them out with the pockets?
maybe because its a demonstration piece, showing off the 90mm drill. ideally they should have been made whilst the ring was rough to create a flat to drill / mill perpendicular to
i love invisible coolant
Be honest, you released the Kraken _because you could._ Which is not the same as _because you had no other way._
But yes, that was uhmm... interesting. Ok, nerve wracking actually! I am happy that all GoPros appear to have survived intact.
I would not risk deforming the workpiece with a huge tool at this late stage. Great show, not a great strategy.
Crazy Blue Chips is an awesome video
This is what we're here for
Stupid question but why do the chips turn blue? Is it because you're heating them up so much that they are changing phases?
Heating up so much makes a layer of oxide, different temps means different colors.
@@iolithblue Thank you that's pretty fascinating!
Camera magnets making art out of those chips
Good job
What is the part used for/application?
Bicycle wheel
Tool path genius !
Mind blowing.
why did you drill after finishing?
well as we where taught my seco when i was still in school. the coolent cools down the chip really really fast witch makes the outer part of it harder/crispier witch helps breaking the chip much more likely to happen and also easier
Exactly. It's like hardening steel without tempering. It makes the chip hard and brittle and much more likely to break apart due to it's own movement.
По всей видимости при пятиосной обработке вы использовали функцию TRAORI, коллеги.
А так же функцию оптимизации обработки(G802).
И - самая любимая часть видео - это «Выпускайте Кракена!»
даа, диаметр 90 не шутки)
My company is about to purchase a GROB with Siemens controls. I, for one, would really like to see some videos related to Siemens.
What's it for and how much does it cost?? 😳
Cleaning up the chips after a job like this must be an acquired skill
Great video, Jessie! Despite the circumstances, the Kraken performed well. I don't know, Barry; I think we need a chip showdown. 🎶Whose chips are bluer da ba dee da ba di🎶
Big Yuge Beautiful Blue Chips ....How long did this take for your step? Looks like a few weeks on the whole part through 3-4 machines
Those Harvi mills are just ridiculous. For $400 you get an endmill that will make you $40,000. It's mind-boggling.
I mean it’s attached to a 500k 5 axis machine lol
Hay Titans, love your vids even if I am not an engineer and just some dude, but could you sometimes explain what these parts are, they look real interesting but have no idea of its function.
Are you looking for someone to work? Watching your videos, I am impressed. Regards
after silver comes gold, after gold comes brown, after brown comes blue, after blue comes black and after black comes 💀💀💀
~Silver and gold
Won't save my rotting soul~
Give me purple or give me 💀
Where is STRAW ?
All I see is purple
I’ve pulled magenta while turning manually, wish I kept those chips
8:35 Barry love this tool
Are capstan lathes a thing of the past?
I might be late to the party, but why aren't they using coolant when Machining this part? Wouldn't that help the surface finish in The lubricity Help tool life😊
So viewers can see
Depending on the material and the coating on the endmills, you may actually get better tool life without coolant. But it's very situational. In their case, it's so the viewers can see
@@vanguard6937 not in this alloy steel though. You're better off with coolant for part and tool cooling, lubricity, and most importantly for this part, chip evacuation. Endmills have a hard time evacuating chips from deeper pocketing applications like this. Without coolant or at least air blast, you start to regurgitate these hard, wonky chips and you increase the likelihood of damaging your tool prematurely.
Normally a pretty solid argument for milling dry is doing external side milling on high temp alloys. There's no chip evacuation problems and there's a section of the endmill in the cut generating a TON of heat that then comes out of the cut and immediately starts to cool down. If you use coolant, it cools down more rapidly and will cause thermal shock, causing premature failure of your endmill. This is only viable if your tool can handle the heat in the first place...which these endmills certainly can.
You're right for the viewing, though for sure.
Nice 👍
for real, @9:22 i was just waiting for the Airwolf theme to drop...
now i am a little bit disappointed :(
but nice blue chips there.
edit: and about the Zombie Mill -> didn't Berry just recently break one or two on that giant valve housing ?
My approach to editing. The insert drill would not have been needed, the milling cutter from Min 1:19 could also have made this hole by 8:35 One tool change too many and the drill also has its price
So does the extra machine time required to helical interpolate a hole. A drilling operation will always be faster. If you're making a one-off part and don't care about machine time, run an endmill for everything. With simultaneous 5-axis machines and increasingly more sophisticated CAM, there's not a whole lot an endmill can't physically do.
If you are running production and have a lot of holes, big holes, or deep holes, drilling is the way to go.
With enough technology a machining center could make any round part, but you'd still be better off making it in a lathe.
Yeah, that swarf off the big drill will take the paint off the walls and ruin the windows in the machine.
Love the deburr payh
I really am curious what this part is even for
After watching this video as a Super Mini Mill owner I can say only one thing; Your drill super sized! My drill looks like two fries.
10:20 yeah im amazed at that machine's rigidity. what the fk lmao
how much cost?
4500$ just for the tool
@@Luckieoutdoors omg