$500 Junkyard Supercar: Metal Front End Using 3D PRINTED Tooling! (Project Jigsaw #37)
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- Опубліковано 17 тра 2024
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This week we continue Project Jigsaw, our 1960's inspired supercar project based on a Porsche Boxster. We 3D Print tooling to make our complex metal front end come to life. We also fabricate and weld the custom coolant piping for our single radiator setup!
Come along as Tony and Ryan problem-solve the complex engineering behind this project, and take jabs at each other all along the way!
Merch: www.cruciblecoachworks.com/
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#vintage #porsche #racecar #hotrod #restoration #fabrication #v8engine #3dprinting - Авто та транспорт
✅Support my channel by getting Fishing Clash on your iOS/Android device for free fishingclash.link/CrucibleCoachworks ! Use my gift code COACHWORKS to get a $20 reward, and share your biggest catch in the pinned comment!
Join Fishing Clash community to stay tuned about the latest news:
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This channel should be compulsory viewing for any high school metalwork class. Such detail and so informative. I will never use 99% of what I learn here but really enjoy every video.
This car is the perfect example why designing cars is a real job...
Love the metal project AND the heavy metal music!! 🤘 🤘 Please MORE of BOTH!
Its Saturday and there is a new episode of icky thumb garage, life is good.
Great vid, as usual. But i particularly enjoyed watching you solve for the front inlet. It looks legit as! Well done lads!!!
Glad you enjoyed it!
35:21 You may want to use smaller brims on your pints, and just increase the bed temp a little more. You would think the brims make it stick better, but it actually peels up really easy because of how thin they are, and then begins the process of the print coming off the bed.
I've wated a 3d printer since like 2017, and watching your videos, i finally made the decision to buy it. Can't wait for it to arrive!
Great job, love that front end inlet
Just love watching you guys work .. real quality craftmanship
Just one question though .. why don’t you back purge when welding the alloy water pipes.. especially it the slag from welding could go into the cooling system. Just asking
Loved this. A brilliant episode
Looking awesome!!
This is coming together so well,. Every time you solve an issue using modern tech I realise what a time consuming process this would’ve been back in the day!
The two seams in the lid should somehow be expressed on the front fascia. Maybe the air opening gets a bit taller there.
Nice work. Next time you have an undersized tube for the radiator you can put a bead in it to make it bigger
Absolutely love the "face" you're building for the car. It looks fantastic.
Love this! Also, gyroid infill is the antidote to warping on large parts!
It’s nice to watch stuff getting done and no made up drama. Just shop life stuff. Excellent as always guys.
Thanks 👍
Coming together nicely ❤
Great video, really taking shape.
I really like the ways you are mixing old and new techniques to accomplish your goals.
I only have one suggestion regarding the the difference in sizes on the radiator pipe and radiator inlet:
I would use the bead mandrel to expand the pipe slightly to take up the space and less welding.
When I did exhaust work, we would expand the pipe to fit the muffler tightly.
I love home built supercars as much as the next guy, but something about that front is just... not right.. but i know better than to write off something instantly, trust the process and stuff. Im looking forward to seeing more of this car in the future
Almost without exception, even when Ryan switches up the genre's of music between video, it all fits perfectly and is also just awesome music... This coming from a 40 YO who's been playing bass for 24 years; sitar, guitar, keys, for 22; and drums (regularly) for 6. The work is solid, well edited to be well paced, and another banger. I share you guys' video in every appropriate context I can, but I'm not in the automotive scene as much as a used to be for some reasons that are important to me.
Absolutely love the skills on your channel. My favourite watch of the week
9:36 that’s some good music choice haha
Very nice job given me inspiration to change the front end of my build
Dude looking out for your knees that’s a real mentor
I am so glad I found you guys, I really am enjoying every video you have put out with this build. Great stuff!!
Car looks happy
really smart looking result , well done
Jigsaw seems happy for the new parts... mostly due to the chosen front end shape.
Best joke from Tony!
genuinely impressive
I love the 3d printed aspect of this project !
This is fascinating!
Incredible work you guys, that front is turning out so well!
Great update
I really liked the printed hammer form that worked great another tip if you get confused on shrinking and stretching flanges think of a running track inside flange is lane 1 which would be like the headlight bucket and you want to fold it into lane 2 which is longer so its technically a stretch like you first stated
That is F$#%*^% beautiful guys!
Looks great! So exciting! Great job, fellas.
nothing better than breakfast and project jigsaw
DANG! I wasn’t first 😅! ANYWAYS, I’m sitting here ready to enjoy my Saturday morning with another addition to my favorite series on YT. Thanks yall!
Much love! 🫶🏻
Nice work gentlemen !!! ... How about a 60s Shelby tail light setup for a ford styling cue ?
Hammered to perfection....
Babe, wake up they posted a new Project Jigsaw Saturday morning CARtoon
Stop showing me the end result at the very beginning. I want to watch and see how it turns out. 😀😀👍🖖
Stop showing me the end result at the very beginning. I want to watch and see how it turns out. 😃😃👍🖖
Agree. I love seeing the process.
Agree his videos are really good.
Amazing job, congratulations. You are building a unique body, once you finish it, will be good to make a fiber glass template of the body
I used to sit and watch the 3D pipe screen saver for hours. Great episode guys!
Ryan - next step he prints the whole damn car!! Great watching though
looks sick
I love this build so much! I have an autobody degree from WyoTech (From back when they didn't suck) and I still learn so much about metalworking from here.
May I throw out a suggestion of softening the transition from the top to the grille in the middle to like a 2" radius, if you aren't planning to do that already? Would look mean and clean. 🤘
So excited for this project 🎉🎉❤
nice sound track
BEST EVER
Having built several mid engine cooling systems I can sympathize.
Getting very Shelby Series 1 vibes!
It’s smiling now…. 😊
It would be cool to use the 3d printer to basically make panel coverings for the frunk as well. or at least make molds and you could smash some "forged carbon" in there somewhere
All hail the algorithm!
Amazing job 👍 , but agree with others requesting that you not show final result in thumbnail.
Want to watch the progress and only see the results at the end.
Light up the hella 500 lamps and look @ the light pattern with them mounted diagonally. The lens will cast a diagonally pattern towards oncoming traffic not flat like designed when either mounted upright or pendant. Just a heads up
I miss 3D pipes….Glad you beaded the pipes! I was going to remind you if you didn’t. I know a guy who nearly wasted a Subie engine because he overlooked this step. Very well done with both the cooling system and lower nose panel!
Not bad at all definitely coming together
An interesting episode.
That front design on Project jigsaw look like she got a smiley face nice lol 😊 nice work boys
It looks, as if in the future, there are far more 3D printed hammer forms at Crucible.
warm the larger aluminium parts up with a mapp blowtorch before welding and it wont suck the heat away from the torch as much...then you wont need to crank up the amps avoiding blowing thru the smaller or thinner parts
I think the best part of having aluminum coolant lines are how good they'll be at aiding in dissipating heat!!! Love it!
Remember that this kind of cooling system set up needs to be bleeded both in front and in the back.
I love this project so much because it’s so accessible. I will say I am not super particularly happy about how you guys finish the surfacing in the details of the front but that’s OK. It looks very functional. And I love seeing the techniques I’m learning so much
Amazing work like always, but after everything is finished and settled is there anyway you guys could do a scan the entire car and create a model kit of it?
With all that extra large gauge piping running the length of the car, it's going to act like another radiator.
You may end up with the engine running too cool, you may need to get a different thermostat with a lower setting, otherwise the engine won't get out of the warm up mode and will run rich.
Once again, its time for cartoons, but with bonus content!
This one’s extra long! 😎👍🏻
I’m sorry I’m late this morning teacher, I over slept.
Curious as to your thoughts on why not make individual opening pieces over the hammer form and then weld to the fascia?
I'd like to see you guys round off those lower corners a bit more. It looks very squarish where the bottom corners of the grille piece join the lower front fenders. Not squarish like a DeLorean--squarish like "homemade." I'm sure you've referenced the GT40 plenty but look closely at how much less edge they have in that spot.
When you're done, please paint it orange. Like, tangerine orange.
Big fan. You are way funnier and less dorky then those guys from Grind Hard.
Do you think you could have printed the opposite side of it and made a giant dimple die of the whole shape and pressed it?
SQUIRREL!
All the pipe. Make sure you sand the ends of the pipe. Or sand blast it. So your coolant don’t act like a lubricant. And slide off the rubber. I use 80 grit. Or just flare all of them.😂.
This comment was made 10 seconds before you showed your tool. 😂😂😂😂
Hahaha!
Gets a like before I hit play
Should have used that tool that rolled the bulge for the hose, to enlarge the outlet pipe that was too small, maybe?
Get high temperature tape, less mess.
Hey Tony, For future reference, you can text pictures directly to your email address😁
Doing the lords work here.
Why not AN fittings and braided hose?
First
😁😁😁😁
🥇🥇🥇
Google the happy fisherman sign
Any idea, how much coolant the system is going to hold?
10 gallons?!
The OEM system holds about 5 gallons, we’ll have to measure it to see how much it is when we fill it!
Save some weight and use protium as coolant. It's a little lighter than water! 😉
So no more amphibious super-car ?
*The overly loud rock music in the background is totes harshin the mellow vibes man* 😮💨
I usually don’t care much about what the music is, but you are right. The bass content in some of that music is excruciating if you are wearing headphones.
Third
Great car, terrible Steve Irwin impersonation 😂😂😂
Where’s thumbgate
Save the molds, start mass production. Some billionares are going to want them.
*This car is going to be sweater than taking your girl to the Burger hop and sharing an icecream sundae with whipped cream and a cherry on top* 🍨🥄😜
A massive amount of effort on the computer when some basic wire forms and taped paper over it would have showed that the cars design is not pleasing at all and looks nothing like the rendering. I hope you turn it around soon so that it is not a total waste of time as in the boxster was a better looking car .
Why does a chicken coupe only have two doors ?
If it had four, it would be a sedan . . . ✌️😎
🤣😫😫
And if it only had one door, it'd be what? An Isetta?!🤔
Turn down the muzak.
Couldn't you use that bead tool to expand the diameter of the pipe to match the size of the hole in the radiator. Rather than building up volume with weld material?