EV Conversion How To : Adapt a Hyper9 Electric Motor to a Volkswagen Karmann Ghia or Bug or Beetle

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  • Опубліковано 8 бер 2022
  • In this episode of Dissrepair, we show you how to adapt a Hyper9 Electric Motor to a Volkswagen Transaxle to start your EV conversion of your vintage volkswagen.
    This task requires only ordinary hand tools and should take less than 1 hour, with the tools, fasteners and components handy (and a couple of friends too)
    Check out our website for more details.
    flashdrivemotors.com/
    #tesla #volkswagen #ev
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КОМЕНТАРІ • 80

  • @demotors070161
    @demotors070161 Рік тому +11

    Why does this swap use flywheel and clutch?

    • @dissrepair
      @dissrepair  Рік тому +15

      The motor utilizes the conventional transmission and can be driven in a single gear or shifted manually. Check out the driving video in this link
      ua-cam.com/video/FgP1_rGJBxc/v-deo.html

    • @videostars9194
      @videostars9194 Рік тому +4

      And reverse too

    • @andro7137
      @andro7137 Рік тому +2

      A conventional clutch with an aluminium alloy flywheel sounds like a recipe for a rather short life.

    • @josega6338
      @josega6338 Рік тому +1

      The power of electric engine is?

    • @A_Really_Nice_Guy
      @A_Really_Nice_Guy Рік тому +2

      @@andro7137
      No need to use the clutch though, so possibly will not slip.

  • @charlestresnicky1144
    @charlestresnicky1144 Рік тому +12

    I think this channel is way ahead of where we will be in a few years. The conversion industry will be a beast of its own. Great content.

  • @clayauslewis4236
    @clayauslewis4236 Рік тому +3

    "Karmann Electra". Too funny! And thanks for baring it all in your video!

  • @crashbuilds
    @crashbuilds Рік тому +1

    Gave us like 30 seconds of the most satisfying bit at the end!

  • @lenrichardson7349
    @lenrichardson7349 Рік тому

    That is a very neat installation.

  • @brussjhon645
    @brussjhon645 Рік тому +1

    its amazing intersting hopefully you have more video like that

  • @paulthepainter2366
    @paulthepainter2366 2 роки тому +7

    Carmen Electra!! 😄👍

  • @zapfanzapfan
    @zapfanzapfan 5 місяців тому

    No blowtorch and hammer, much better then some other builders 🙂

  • @danijuggernaut
    @danijuggernaut Рік тому +1

    Very nice, but administrations here in Europe are doing donkey to certificate this absolute excellent reconversions.

  • @kirklinden959
    @kirklinden959 2 роки тому +5

    I’m in the process of installing the EV West kit on an AC50. Would you mind letting me know what torque you used on the flywheel bolts? Thanks so much!

  • @theodoregaston7510
    @theodoregaston7510 Рік тому

    nice music at the end

  • @dannelson6980
    @dannelson6980 2 роки тому +6

    If you heat the hub in an oven it will slide right on. Interference fit is a pain no matter how you do it.

  • @KG_JER_TAM
    @KG_JER_TAM 8 місяців тому

    I WISH YOU SUCCESS 👍😍🥰

  • @willieshaw2522
    @willieshaw2522 Рік тому +2

    Electric motor armature shafts are usually not rated for much of a thrust load. I wonder if the roller bearings in the electric motor have a high enough thrust rating for the thrust applied when the clutch is applied and released.

    • @steveclunn8165
      @steveclunn8165 Рік тому +1

      They seem to do very well before the hyper 9 the net gain Warp 9 was popular they all went together the same way and bearing failure is rare even after many years, see my UA-cam

  • @858socalworks
    @858socalworks 4 місяці тому

    do you have to measure the distance between the bell housing adapter and make it equal to the original motor bell housing?

  • @mikeakaspike
    @mikeakaspike 7 місяців тому

    What about all of the various kit cars which were built on the VW bug platform?

  • @RightUpYours
    @RightUpYours Рік тому

    I wanna know if this can be done to my 1998 Honda Prelude though

  • @abrahammonteropacheco7557
    @abrahammonteropacheco7557 Рік тому +1

    you can also make Mustang 2005 v6 electric like that

  • @Zaascar
    @Zaascar 3 місяці тому

    @demotors070161 is there a thrust bearing built into the hyper9? I imagine there will be some axial force when depressing the clutch, and I don't see any thrust bearings externally in the set up. Wondering if this has been an issue for you and this build at all?

  • @paulfishanderson
    @paulfishanderson Рік тому +1

    is that a standard vw clutch if so 200mm or 180mm ..cheers

  • @zhiquancao4751
    @zhiquancao4751 Рік тому

    Where did you get the motor? Off from the recycled EV or bought new from the manufactures?

  • @knutbergan
    @knutbergan Рік тому

    Saw electric conversion VW bug back in 1978 in San Francisco. I guess this has been around quite awhile.

    • @steveclunn8165
      @steveclunn8165 Рік тому

      That might have been one of Mike Brown conversion kits, he started back then

  • @jamesperreault6800
    @jamesperreault6800 Рік тому

    Interesting concept. But what's with the Audio? Voice is extremely soft then the rift comes in at Max volume.

  • @edwardhanson3664
    @edwardhanson3664 Рік тому

    I would love to have an EV Karmann Ghia. I would also like to have an EV Nash Metro.

  • @johnnieball4393
    @johnnieball4393 2 роки тому +2

    How much for the kit in the usa

  • @monsterelectricgokart
    @monsterelectricgokart Рік тому +1

    What can I say about the Hyper9 engine, you can customize any car. Even they can build electric go-karts.😁

  • @user-ei1tv2ov5x
    @user-ei1tv2ov5x Рік тому

    لو سمحت حضرتك لو جبنا بطاريه وجبن محرك صغير بتشتغل ب 12 فولت وركبنا دينامو مولد كهرباء 220 وجبنه الماتور مسابقه موتور 7 حصان وركبناه بتشتغل عربيه كويسه بدل ما حضرتك حاطط 12 بطاريه يا ريت ممكن يرد علي هل الكلام ده ينفع ولا ما ينفعش

  • @neelslombard8931
    @neelslombard8931 Місяць тому

    We're can I buy this kit..

  • @jordanestrin505
    @jordanestrin505 2 роки тому +6

    How much does this cost and where can i get it

    • @thomasschafer7268
      @thomasschafer7268 Рік тому +1

      40.000€

    • @Emegrong808
      @Emegrong808 Рік тому

      @@thomasschafer7268 damn. May as well buy a modern even. That's unfortunate

  • @CountryRoadCycles
    @CountryRoadCycles Рік тому

    Ok, I've busted two pieces of all thread trying to get my adapter on. It seems to start straight, but gets really tights and I'm not anywhere close to the spacer. Are there any other tips or tricks to get that adapter on? Not sure where to go next. Any help would be appreciated. Thanks.

    • @PatrickFitzgerald-ge2hw
      @PatrickFitzgerald-ge2hw 9 місяців тому

      I have this same problem. It is about 80% on, but I’m crushing all thread trying to get that last 1/2 inch. Did you solve it?

    • @CountryRoadCycles
      @CountryRoadCycles 8 місяців тому

      @@PatrickFitzgerald-ge2hw I didn't solve it yet, although I did find that the groove for the key was not clean and had to be filed for the key to fit correctly. Going to try again this weekend with heat. If that doesn't work I'm going to see about having it pressed in by a machine shop. Hope you have better luck.

  • @914_werke
    @914_werke 2 роки тому

    why couldn't that same setup fit flipped around & mid mounted in a 914 in front of a 5 speed?

    • @dissrepair
      @dissrepair  2 роки тому

      It would work the same way!

  • @jacklocicero6027
    @jacklocicero6027 2 роки тому +2

    Curious about the the cost moving to electric if you don't do it yourself..... a guesstimate would be appreciated.

    • @dissrepair
      @dissrepair  2 роки тому

      It’s a hard question to answer without some specifics about the vehicle and goals for the vehicle. Contact Flashdrivemotors.com and they can answer that question! Thanks for watching

  • @drmachinewerke1
    @drmachinewerke1 Рік тому

    Can you put links to where you purchased your parts

    • @dissrepair
      @dissrepair  Рік тому +1

      Flash Drive Motors can help sourcing

  • @CarlRichmond
    @CarlRichmond Рік тому

    Total cost of conversion?

  • @RogivaldoOliveira
    @RogivaldoOliveira 4 місяці тому

    Não consegui traduzir queria entender mais

  • @chucksgarage7165
    @chucksgarage7165 2 роки тому +1

    I really don't think that output shaft adapter needs to fit that tightly on the motor shaft. I've worked with all sorts of industrial couplings (which is essentially what that is) and they just slide on.

    • @jonn7877
      @jonn7877 Рік тому +1

      He could have heater the adapter then it would have slipped on to the motor shaft. That's the way I did it with my Hyper9 motor and it worked well.

    • @willieshaw2522
      @willieshaw2522 Рік тому

      "Chucks Garage" Usually electric motor couplings only have to transmit rotational torque through them. They typically use a Lovejoy coupler to take care of minor alignment issues. That adapter will also see the rotational load and any imbalance of the clutch and flywheel, and the thrust load from the throw-out bearing when applying the clutch. IMO it needs to be an interference fit.

    • @chucksgarage7165
      @chucksgarage7165 Рік тому

      @@willieshaw2522 That is a very good point.

  • @nicholasbrown982
    @nicholasbrown982 Рік тому

    Hello sir please can you convert my 2009 Range Rover sport to ev 300 mile per full charge ?
    I love my car I don’t want to let it go

    • @steveclunn8165
      @steveclunn8165 Рік тому

      We have a range Rover in the shop right now that was converted who is a hyper 9 motor, go to my UA-cam.

  • @luisservin7795
    @luisservin7795 Рік тому +1

    I HAVE A VW BUG, HOW MUCH DOES THAT ELECTRIC MOTOR AND ACCESORIES (BATTERY AND OTHER COMPONENTS) COST TO MAKE A COMPLETE INSTALLATION ON MY CAR, THANKS

    • @brianworden7022
      @brianworden7022 7 місяців тому

      Too much to be a cool way to get a old bug with no engine back on the road because buying a new engine is cheaper. You could probably buy a new engine and trans for the price of the EV motor.

  • @user-vm1gr3uq9q
    @user-vm1gr3uq9q Рік тому +1

    СЦЕПЛЕНИЕ на електрокар ЗАЧЕМ ?? или у него там все передачи ФОРСИРОВАНИЕ ???

  • @DA-zh9gi
    @DA-zh9gi Рік тому +1

    Nice video but the music was WAY TO LOAD and annoying.

  • @alammd4673
    @alammd4673 2 роки тому

    😜

  • @Stefan_Dahn
    @Stefan_Dahn Рік тому +6

    1:30 You damaged the bearings hammering the shaft. NEVER EVER use a hammer on bearings. The inner and outer rings get markings (damage) of the balls by the axial force applied.

  • @leandersmith6184
    @leandersmith6184 Рік тому

    You could make the assembly much easier by put the motor straight up: better view better results.

  • @petertaylor7483
    @petertaylor7483 Рік тому

    What's with the dam music?

  • @TerraMagnus
    @TerraMagnus Рік тому +1

    I’d love to see the transmission just bypassed completely. Unnecessary complexity and failure point in an EV.

  • @alxludus
    @alxludus Рік тому

    😢😢😢😢😢 noooooooo! 😢😢😢😢😢 noooooo 😢😢😢

  • @andreaslorenz3420
    @andreaslorenz3420 Рік тому

    🤦‍♂️

  • @X2King
    @X2King Рік тому

    No !

  • @roberthayes6329
    @roberthayes6329 Рік тому

    😂😅😂 electric cars 😂😅😂

  • @andykerr3803
    @andykerr3803 Рік тому

    What junk... EV's don't need a clutch, gears or even a diff.
    And can it even perform better than a good 1600?

    • @nunyabidniz2868
      @nunyabidniz2868 Рік тому

      You're missing the point: ease of conversion. It's literally just a motor swap. Nothing I'd do to ruin the value of a classic car, but you do you. Heck, you can even get a couple of hundred bucks for the old engine to offset the multiple $1000s of dollars for the EV motor kit + batteries! 🙄

  • @kakaa37
    @kakaa37 Рік тому

    Cusnti cuesta y donde se consigue

  • @okiedoke6373
    @okiedoke6373 Рік тому

    I almost bought one of them it was like 500 horsepower capable or something like that I started doing math on the battery pack that would take the run it at that point you might as well just buy a Tesla

  • @rkn3045
    @rkn3045 Рік тому

    Show it running.

  • @DIARRHEA-PANIC
    @DIARRHEA-PANIC Рік тому

    Just the conversion kit all for the low-low price of 21k delivered
    😅🤣😂🫡