Inside Castelli Cycling - The Making Of GCN’s Aero Jersey

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  • Опубліковано 2 лис 2024

КОМЕНТАРІ • 227

  • @gcn
    @gcn  4 роки тому +41

    What did you think of this video? Did you know how much effort goes into producing a jersey? Let us know in the comments 👇

    • @Jack-cy6vf
      @Jack-cy6vf 4 роки тому +5

      Can You give me Shimano 105 shifters

    • @anderslarsson6149
      @anderslarsson6149 4 роки тому +1

      Great vid! It crossed my mind how can smaller clubs get top quality jerseys like these, in small amounts? Do these major companies take on orders like that? Would be interesting to know more about. 😃🙏🏻

    • @curtisf.r6233
      @curtisf.r6233 4 роки тому +2

      Cool video gcn! cool to see these factory tours videos and how stuff is made. Cheers🍻

    • @indonesiaamerica7050
      @indonesiaamerica7050 4 роки тому +1

      All of the Castelli Climbers' series jerseys are equally fantastic. The Climbers 3 jerseys keep me from bothering to try the Aero series. Although if I see a really great new color I'm sure I'll try. Some day.

    • @KenSmith-bv4si
      @KenSmith-bv4si 4 роки тому

      Cool video Ollie , good to see humans still being employed. Sadly I would not wear either Jersey, sorry.

  • @jonburnell532
    @jonburnell532 4 роки тому +17

    The sublimation phase was fascinating, I didn't realise the colour was essentially a fancy transfer. I thought it was a dye in the fabric. Great video 👍

  • @workingguy-OU812
    @workingguy-OU812 4 роки тому +18

    Can I just write that it is awesome to see some GOOD pictures of Dan being successful and in his prime? Looking good back then, Dan-o.

  • @jaivora423
    @jaivora423 4 роки тому +1

    Ollie is just great !
    Shared info seamlessly & adds humour at the appropriate times !!
    Kudos to him !!

  • @johnandrews3568
    @johnandrews3568 4 роки тому +5

    I love shorter sleeves... good times back then. Bring them back! Skin is aero!

  • @21citystar
    @21citystar 4 роки тому +58

    Never put a mini pump in your centre pocket, way too close to the spine in the event of a crash.

    • @mazevx2451
      @mazevx2451 4 роки тому +6

      Had a crash while commuting with the bike and slipped several meters on my back, luckily for me I was wearing a backpack that protected me, if I had a pump there it would have been way worse.

  • @joegallo3731
    @joegallo3731 2 роки тому

    It’s fun watching these guys become such nerds about things! The 6.0 Aero jersey is an amazing piece of kit. It’s definitely high end with the high end price. I must be a nerd also because I have several of the 6.0 jerseys

  • @emmajilavu5182
    @emmajilavu5182 4 роки тому +1

    The nerd in me is overjoyed at highly specific tech/history vidios like this one :D it would have been funny if Ollie pulled a Tom Scott impression when talking about zippers

  • @stefanopassiglia
    @stefanopassiglia 4 роки тому +2

    This was such an interesting video. Thanks. And I love Ollie's genuine passion for anything nerdy :)

  • @DT54
    @DT54 4 роки тому +2

    I love these factory tours please make more videos on them please

  • @mikecoxon9064
    @mikecoxon9064 4 роки тому +1

    Fantastic and insightful report yet again by Ollie😊👍 - keep them coming!
    Castillo kit is the go-to manufacturer for best mix of performance/value IMO. To clarify a lot of comments however - it ain't handmade in Italy....this site is the HQ/R&D facility. All the kit us minions use is mass produced in Moldova and Bosnia & Herzegovina currently. The early Aero 2.0 Ollie mentioned was factory produced in Hungary (still got one 👍).
    Doesn't detract from quality or performance but explains the price difference between Castelli and Assos I think (castelli every time even if cost neutral😁)

  • @mikemelbrooks
    @mikemelbrooks 4 роки тому +14

    I love aero, especially the mint ones!🍫

    • @bill4543
      @bill4543 4 роки тому +1

      Have you tried the new caramel one?

    • @GCNuser123
      @GCNuser123 4 роки тому

      @@bill4543 wot! sounds like a cadburys caramel

  • @azreenklose7976
    @azreenklose7976 4 роки тому +53

    Take a drink everytime ,Ollie mentioned "Aero" .............now I' m drunk 😵😵😵😵

    • @bill4543
      @bill4543 4 роки тому +2

      Or hydrated

    • @hollridersanktgallen7618
      @hollridersanktgallen7618 4 роки тому

      I‘m soooooo drunk too now......... too much aero🍺🍺🍺🍺🍺🍺🍺🍺🍺🍺🍺🍺🍺🍺

    • @keithmccallum1054
      @keithmccallum1054 4 роки тому

      Too bad ....... Ollie's hair needs to be more "AERO" !!

    • @gcn
      @gcn  4 роки тому +5

      Have you had a few of Dan's 'mineral waters' then? 😂

    • @hollridersanktgallen7618
      @hollridersanktgallen7618 4 роки тому

      @@gcn you guys are awsome💪😍

  •  4 роки тому

    Thank you for the video, I looked into Castelli when they became GCN's partner and now pretty much all my cycling clothing is from them and I am super happy.

  • @shahrim578
    @shahrim578 4 роки тому +116

    Watching this while wearing a kit from AliExpress 😕😂

    • @carlosmiguelcanga5344
      @carlosmiguelcanga5344 4 роки тому +4

      Cheers mate! Me too!

    • @lightningslim
      @lightningslim 4 роки тому +5

      .. And me! (I'm jolly well impressed by it too!) 😀

    • @hugobci
      @hugobci 4 роки тому +5

      So do I...
      Bike and all the gear by ali

    • @casper5204
      @casper5204 4 роки тому

      @@hugobci any seller you really recommend?

    • @hugobci
      @hugobci 4 роки тому +4

      @@casper5204 gacyron (official store) for long lasting and bright lights, and for clothes, I have a good experience for the price using "new wave" (or NW) jerseys, but bought from various sellers.

  • @sergiomascorro7234
    @sergiomascorro7234 4 роки тому +1

    Amazing video, makes me appreciate my GCN aero kit even more, thanks guys!

  • @standardh_
    @standardh_ 4 роки тому

    Great video. I love the process behind things and factory tours are always so fascinating. Loved the LOOK frame tour and this is awesome, as well. Keep things like this coming please!

  • @davidkeddle4192
    @davidkeddle4192 4 роки тому +1

    I have always thought that Castelli clothing was overpriced, but now that I see what goes into the making of the product, I can understand why. Good video Olli.

    • @chris1275cc
      @chris1275cc 4 роки тому

      Castelli kit is quite reasonable, GCN kit is overpriced.

  • @kamucho
    @kamucho 4 роки тому +1

    Loved seeing how these are made!

  • @joeviloria2494
    @joeviloria2494 4 роки тому

    Wow. Thanks for this video. What a treat to see all those jerseys. In the mean time, I’ll keep on dreaming that I can fit into one of those aero jerseys.

  • @rosabarettakok6412
    @rosabarettakok6412 3 роки тому

    I feel like I’m watching an episode of Ollie in his version of “playground/ theme park”. Very entertaining. I’m going to Castelli website now. Great job presenting Ollie!

  • @paddylogan13
    @paddylogan13 4 роки тому

    I am a massive italophile, love cycling and Castelli. I couldn’t be more jealous.

    • @GCNuser123
      @GCNuser123 4 роки тому

      such an amazing location this factory too. I really have to return when covid is over

  • @marlonm396
    @marlonm396 4 роки тому +1

    This is such an amazing tour. Thank you!

  • @troycollett8540
    @troycollett8540 4 роки тому +3

    I also have ineos castelli kit and even the lower spec kit is amazing

  • @pansatsujin
    @pansatsujin 4 роки тому +2

    Just mentioning that there's some neat tech in it will be enough to make me want to buy that jersey :)
    Long live R&D!

  • @Stephen-nq5kd
    @Stephen-nq5kd 4 роки тому +1

    Ollie, you're really good at this. Great episode.

  • @dominicsorby7933
    @dominicsorby7933 4 роки тому +2

    Ordered some bib tights, the aero 6.0 and a long sleeve castelli jersey, can't wear them for a few weeks as have an operation on the 12th then after a few weeks of recovery I'll be out in them!! Wishing for warmer weather

  • @flanners41
    @flanners41 2 роки тому

    Still have and use the original Aero Race in black....3/4 length zipper. Still looks and wears as new! Just ordered an Aero 6 will gauge the evolution....

  • @danielduvernay3207
    @danielduvernay3207 4 роки тому +19

    I think I just watched a 15 minute ad for a GCN jersey.

    • @JanHolgerOlof
      @JanHolgerOlof 4 роки тому +2

      ya think? ;)

    • @shainexxxsescrimshaw7605
      @shainexxxsescrimshaw7605 4 роки тому +1

      Now go on Google and have a look at the price for 1 Jersey, it's ludicrous

    • @chris1275cc
      @chris1275cc 4 роки тому

      @@shainexxxsescrimshaw7605 GCN prices are a little excessive, but to be fair they are caught between a rock and a hard place. Having small runs of custom kit made will always be at least 30-40% more expensive. And it's not like they try to hide the make or model of the jerseys. Their "core/fan" kit is pretty damn good and reasonably priced.

  • @pknark
    @pknark 4 роки тому +2

    Castelli is Art.

  • @goodwincycles7197
    @goodwincycles7197 4 роки тому +21

    This video was filmed before Si got his castelli kit lol

  • @richdavies6905
    @richdavies6905 4 роки тому

    How satisfying is it to watch them peel off the fabric and seeing the logos appear!! Just me? Ok :P

  • @kzetting
    @kzetting 4 роки тому

    ANY manufacturing video would be nice. Informative and just plain interesting.

  • @paddylogan13
    @paddylogan13 4 роки тому

    Brilliant video. I know it’s an ad but it’s proper kid in a sweet shop and I loved it.

  • @andreemurray7039
    @andreemurray7039 4 роки тому +14

    Used to like castalli clothing but can't get on with the sizing

  • @peterahlstedt2043
    @peterahlstedt2043 4 місяці тому

    Great to see production in Europe.
    They didn’t mention where fabric and other details is coming from.

  • @richaw2779
    @richaw2779 4 роки тому

    Brilliant and informative presentation, and great story.. nice one Ollie 🚴🚴🚴

  • @leeoien3645
    @leeoien3645 4 роки тому +4

    Pretty interesting- for a 15 min Castelli/GCN commercial. Regardless, for the money, the GCN kit I can get on Zwift is a better deal! I rarely buy, for top dollar none the less, any article of clothing where the primary purpose seems to be me paying to be a walking (cycling) advertisement for the brand!

  • @paddylogan13
    @paddylogan13 4 роки тому +1

    Not all zips are created equal. Absolutely. The zip on the Gabba/Perfetto is worth the money alone.

  • @joshuachia2328
    @joshuachia2328 4 роки тому

    The aero 6.0 and 6.1 jerseys are my favourite 👍👍

  • @Bravesdarrell8552
    @Bravesdarrell8552 2 роки тому

    I would love to have a GCN Jersey ! Also very cool video ! Super neat to see how jerseys are made.

  • @vinnyjhawer7847
    @vinnyjhawer7847 4 роки тому +2

    I had no idea they made them by HAND!, That certainly explains the price, not to mention the fact it's made in Italy.

    • @SzalonyKucharz
      @SzalonyKucharz 4 роки тому

      Oh really? Mine was made in Moldova.

    • @tehArcher
      @tehArcher 4 роки тому +1

      my aero race 6 says made in Bosnia

    • @vinnyjhawer7847
      @vinnyjhawer7847 4 роки тому

      @@tehArcher with their prices they better be making EVERYTHING by hand and in Italy. Bloody scandalous.

  • @robertoheredia4355
    @robertoheredia4355 3 роки тому

    I really liked the Santini clothing, during the "first season"

  • @davidgraham2586
    @davidgraham2586 4 роки тому

    I’ve got a fair few items of Castelli clothing...why does none of it say made it Italy? I’ve just looked at my ROS perfetto jersey and it says made in Romania! Is the fabric made there and then finished off in Italy or is this factory just for the elite teams stuff?

  • @nicksyahrilstorror5183
    @nicksyahrilstorror5183 5 місяців тому

    Bloody premium material😮❤

  • @Technotranceism
    @Technotranceism Рік тому

    I like both jerseys really.

  • @kobenoyashi531
    @kobenoyashi531 4 роки тому +10

    Now we see why these jerseys and bibs are so expensive. Also, this is GCN's best presenter.

  • @siquq
    @siquq 4 роки тому +1

    Thanks for this: now I can convince my wife to agree to have us purchase Castelli.

  • @benjaminblabla
    @benjaminblabla 4 роки тому

    Very interesting video!! And Ollie is a great presenter

  • @jacobjche
    @jacobjche 4 роки тому

    What about the gravitator. It's a tiny black hole that contracts space in front of the bike and a white hole in the back that expands space behind it....

  • @siquq
    @siquq 4 роки тому

    Excellent video!

  • @RJ_Wagga
    @RJ_Wagga 4 роки тому

    Great video on jerseys! Can you do one for bib shorts?

  • @bikepackingadventure7913
    @bikepackingadventure7913 4 роки тому +2

    Did you see the brand signs at the start of this vlog?
    Are Castelli, Sportful and Karpos all made by the same manufacturer? Never heard of Karpos before.

    • @chris1275cc
      @chris1275cc 4 роки тому +3

      Karpos don't make much cycling stuff, just a couple of (swallows a bit if sick) mountain bike jerseys. Would be interested to know if Sportful and Castelli are made by the same folks though, they seem very reasonably priced.

    • @Timtimzi
      @Timtimzi 4 роки тому +2

      @@chris1275cc sportful and castelli are sister companies

    • @mazevx2451
      @mazevx2451 4 роки тому

      It's quite usual that a company is manufacturing products in different quality levels and selling them with a different name, maybe even made overseas and only design and QC at the headquarters.

    • @donnamobile
      @donnamobile 4 роки тому

      The Karpos brand makes technical clothing for hiking, trail running, climbing, ski mountaineering, etc.

  • @zerocooljpn
    @zerocooljpn 4 роки тому

    zippers from YKK, and sewing machines from JUKI, both Japanese companies. Hey, if it's Japanese, I trust its quality. Castelli stuff is nice, but I also have problems with the sizing... and price, at least for the non-racing non-pro stuff. Maybe I should get one of those GCN jerseys.

  • @azullchannel7185
    @azullchannel7185 4 роки тому

    GCN jersey looks neat!!

  • @harryallen457
    @harryallen457 4 роки тому

    Incredible!

  • @shaunfreeman6056
    @shaunfreeman6056 4 роки тому

    i would order one but i can't get access to the shop. server showing a 502 error!!!!

  • @brittneyswanson8448
    @brittneyswanson8448 4 роки тому

    "God I love aero" everything I needed to know about Ollie in one statement.

  • @meaphotographica
    @meaphotographica 4 роки тому

    I wish you guys has an option of dhl or fedex delivery. 12 pounds will be received by my local post that is a headache that I do not want to deal with.

  • @troycollett8540
    @troycollett8540 4 роки тому +1

    I have the kit and it’s awesome

  • @willmo1725
    @willmo1725 Рік тому

    Finnaly i see how they are made. Are all jerseys colored by the sublimation system or do others do it diffrently, ie gore, assos, etc. ?

  • @alexandersantiago9141
    @alexandersantiago9141 4 роки тому +1

    Wazzup Fun Of GCN❤️

  • @TheMASDrummer
    @TheMASDrummer 3 роки тому

    Just ordered one

  • @gioelepassoni1891
    @gioelepassoni1891 4 роки тому

    This is such great content!

  • @caroldefaria3534
    @caroldefaria3534 4 роки тому

    Love this jersey😍😍

  • @daharkkjw
    @daharkkjw 4 роки тому

    Super insightful !

  • @aseemtaneja8883
    @aseemtaneja8883 4 роки тому

    Please do a GCN science tech.... Aero jersey vs normal cheap jersey... How much do we save?

  • @davidoverfield1249
    @davidoverfield1249 4 роки тому

    Oil is geeking out....about everything. Who would get that excited in a warehouse

  • @SimersTO
    @SimersTO 2 роки тому

    I bought a blue/white Castelli kit hoping it serves me well

  • @tquindt1
    @tquindt1 4 роки тому

    Ollie, how many souvenirs were you able to aquire at the factory?

  • @garyhocking6947
    @garyhocking6947 4 роки тому +2

    It is a beautiful kit, but the sizing is ridiculous. I'm a normal size guy, 1.84m tall, 84kg, and need a 2XL. What do bigger riders wear?

    • @theantichrome9842
      @theantichrome9842 4 роки тому

      No kidding. A large is too small to get on and an XL hangs past my ass.

  • @robinterkzer8128
    @robinterkzer8128 4 роки тому

    Marvelous ! xxxxxxx

  • @jm_sc
    @jm_sc 2 роки тому

    Make a Dark version of GCNs jersey and im buying it!

  • @emmanuelgadian6968
    @emmanuelgadian6968 4 роки тому

    I wish i have one on this Christmas 🙏🙏

  • @willeverett9552
    @willeverett9552 3 роки тому

    How do the taller presenters fit into the tiny little Italian sizing?

  • @calada1212
    @calada1212 4 роки тому +1

    the zip was lighter yet stiffer, faster as it has less rolling resistance, more aero n better handling in crosswi....im sorry. thought im in the wheel section;p

  • @abedfo88
    @abedfo88 4 роки тому +6

    cool, ill look out for it on aliexpress haha.

  • @tammystringer4044
    @tammystringer4044 4 роки тому

    Love theses info videos.

  • @zamricyclingchannel3604
    @zamricyclingchannel3604 4 роки тому

    costum GCN very nice and confort i like it, thanks for video

  • @southern_leyte8230
    @southern_leyte8230 4 роки тому

    Now I know how it's done

  • @johnmac9995
    @johnmac9995 4 роки тому +1

    Is all that printed paper single use, or can one printer "back" do several jersey backs? Can that printed paper be recycled, or is this another hidden carbon footprint of cycling?

    • @chris1275cc
      @chris1275cc 4 роки тому

      The print can be used multiple times, how many times depends on the design and the equipment used. The home/diy printers you get 1-3 prints depending on the design but with the industrial stuff its many times more, Just look how slow that printer is, if they had to print a new sheet for every couple of jerseys it wouldn't be cost or time effective. It also doesn't put loads of toxic dyes into the water table either.

    • @johnmac9995
      @johnmac9995 4 роки тому +1

      @@chris1275cc that's good to know. These are the sorts of things that bug me. Thanks for the insight.

  • @deltimmins4869
    @deltimmins4869 4 роки тому

    Can someone tell me why the kit is so expensive.

  • @lwittrock1
    @lwittrock1 4 роки тому

    Cool video!

  • @keithmccallum1054
    @keithmccallum1054 4 роки тому

    Question is Castelli and Sportful the same company??

    • @GCNuser123
      @GCNuser123 4 роки тому +1

      kinda like sister companies

  • @bendunbar8334
    @bendunbar8334 4 роки тому +3

    This video made me realise the prices might actually be justified.

    • @sugarrayhatton
      @sugarrayhatton 4 роки тому +3

      I dunno, I'd like to see a video of how a cheaper Jersey is made, I'd imagine it's pretty similar

    • @stefanopassiglia
      @stefanopassiglia 4 роки тому +1

      @@sugarrayhatton the cheaper jerseys benefit of the R&D brands like Castelli invest on. What you get with the cheaper jerseys is technology few years old. Good indeed, but not state of the art.

    • @m4punisher25
      @m4punisher25 4 роки тому

      The higher end tech jerseys and bibs are quite a step above I have Ali kits to castelli, Rapha, and PNS. You can def tell/feel the difference, in pockets, zipper, fit, and aerodynamics but also tech like wind proofing or swear wicking and breathability (which is important for ya extreme+ mild high and low temperature riding) But they all work well it just depends on what you need out of it. I’d say the biggest difference is chamois pads, longevity, and weather tech.

  • @tonyjones9442
    @tonyjones9442 4 роки тому

    GCNs best presenter. Maybe he should branch out to general broadcasting too? Rather than restricting himself to cycling shows?

  • @nelvintoledo6132
    @nelvintoledo6132 3 роки тому

    How to aply your company

  • @alfrednxazonke3999
    @alfrednxazonke3999 4 роки тому

    I like GCN one

  • @enuazeal
    @enuazeal 4 роки тому

    great! you should do this also for Gabba :)

    • @GCNuser123
      @GCNuser123 4 роки тому

      any excuse to go back there!

  • @F87-b9c
    @F87-b9c 4 роки тому

    There isnt a piece of tech invented or will be in my life time that can make my belly aero

    • @GCNuser123
      @GCNuser123 4 роки тому

      not strictly true - watch this video! ua-cam.com/video/Z4Te-wrCQsM/v-deo.html

  • @MaQuGo119
    @MaQuGo119 4 роки тому

    I would buy one since GMBN XC kit is outdated AF

  • @steverupp1059
    @steverupp1059 4 роки тому

    I took the GCN one it´s much cooler then the Ineos :)

  • @sergio895
    @sergio895 4 роки тому +9

    Cyclists, we love anything that saves weight.
    Let's talk about disk brakes, crew.

  • @chris1275cc
    @chris1275cc 4 роки тому +1

    Decided to take a shot every time Ollie said Aero...........Doctor says I might not make Christmas.

  • @BrianMcDonald
    @BrianMcDonald 4 роки тому +1

    "That very rarely happens in England, but it does happen in nice places" 🤣

  • @dorothyjoycebugoy5662
    @dorothyjoycebugoy5662 4 роки тому

    One of my dream is to work of jersey factory..hehe..can i work here?hehe

  • @cb6866
    @cb6866 4 роки тому

    Jumbo visma

  • @Toby.Runs.
    @Toby.Runs. 4 роки тому

    Woooooooowwwwwww

  • @kittiponchantawongsatorn9032
    @kittiponchantawongsatorn9032 4 роки тому

    Cau send to Thailand?

  • @KetansaCreatesArt
    @KetansaCreatesArt 4 роки тому +1

    Glad to see local production. I hope the raw fabric is not from china.

    • @mazevx2451
      @mazevx2451 4 роки тому +2

      Italy is actually the biggest producer of high end/high performance sport fabrics. There are lists where you can follow the selling names of the fabrics to the original manufacturer wich is really boring but also can be really interesting to see who actually produced the fabric you are wearing.

    • @KetansaCreatesArt
      @KetansaCreatesArt 4 роки тому +2

      @@mazevx2451 , That is nice. And I instantly believe whatever comes from china are the products of technology hacked through devices of these companies. (which was exposed last month, that they have been doing all over the world).

    • @mazevx2451
      @mazevx2451 4 роки тому +1

      @@KetansaCreatesArt sure, the Chinese just started developing their own tech in some ranges, they needed to copy the rest, but actually Western companies do the same thing to each other. But if you buy quality gear from China you often really get a bang for your buck and the quality you need as a weekend warrior. It's a conflict of conscience

    • @KetansaCreatesArt
      @KetansaCreatesArt 4 роки тому +1

      @@mazevx2451 , Well I agree. I have some good quality chinese goods too.
      Along with business, their intention is to interfere in other countries issues, amplify them and destroy the peace. So I recommend more people encourage and promote local workmanship, fabrication and skills and business.