2005 Yamaha G22, Gas - Crank, No Start, Clean Carb
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- Опубліковано 14 жов 2024
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Kevin's Golf Carts cannot guarantee against unauthorized modifications or improper use of this information. Kevin's Golf Carts assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Kevin's Golf Carts recommends safe practices when working with all tools, chemicals, lubricants, or any other tools or equipment seen or implied in this video. No information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not Kevin's Golf Carts. If you are uncomfortable with replicating the actions used in this video, seek the service of a qualified professional. You have been warned.
I have a 2000 something pro hauler. It died at the last music festival I was at. I determined right away that the carburetor was getting gas. So today I cleaned the carburetor following your instructions. It runs great now . Thanks
There’s nothing wrong with explaining about your shop. If anything it’s kind of helpful to know it’s easy to get to and what’s not and the arrangement. The arrangement of a shop is very important it saves on production. Thanks Kevin
I followed this video and got my Gmaxx running! Thank you for taking the time to do what you do! You are appreciated
Great to hear!
I hear you just fine. Streaming is a good idea. Keep up the good work Kevin!
Hi Kevin, your Q & A would be great... I work at a golf course and I have been deemed the mechanic... but I rely on your videos because I really don't know the first thing about golf carts. I can take a carb off & clean and do minor things but to diagnose a problem I'm not that good at. I'm learning as I go....
I started where you are now. I worked at a golf course as part of the grounds crew. I had a machine break down on the course and repaired it myself so I could finish my work. That's when I was offered the assistant mechanic spot. From there, it took off to what I have now. You will pick up on it after doing it for a while, as long as you are mechanically inclined.
Just found your page and I’m enjoying watching this videos as I try to get a G16 that was just giving to me running right. Thank you for the extra knowledge.
One issue with live stream, is time zones. Another channel I watch always does it when I can't watch. And quite often there are technical difficulties. Other channels write down a list of commonly asked questions and just sit an answer them for us. I would prefer that, it would also give us a coherent broadcast to refer back to. Thanks for sharing your expertise :)
Kevin......your battery terminals are right on, especially if you aid a light kit, which i am doing.....where do you get them and the crimping tool also....ty...nice channel even though many years old
Hi Kevin, I have a 2003 G22 and I have an issue of the bowl of the carb filling up and when it does so, it runs really rough. To solve this, I release the fuel from the bowl and it runs great again. Any suggestions on how to resolve this issue?
Audio sounds good to me. I'm watching this video on an iPad.
Me too. Better audio than any other DIY videos I’ve watched. Barely heard the neighbors lawn mower, until you mentioned it.
Kevin I have a g22a I just bought. Ran out fine for the test drive. Drove it approx a mile to the golf course this morning then driving up to the clubhouse it quit like it was out of fuel. Fuel filter was empty. Added gas to the cylinder and it cranked. Replaced the fuel pump. With same result. Still no fuel
No fuel in the filter
Thank you so much for the video you save me big time I appreciate you
Great vid. My G22 is chugging under load. Has new plug, fuel filter and air filters. No vacuum in fuel tank, no cracks in fuel lines has gotten steadily worse over time. Thoughts?
Clean the carb. There may be some debris, water or gelled fuel in the bowl.
Definitely do a Q&A brother. Whether screened questions or live. People will throw that cash to get a super chat answered 😁
That's so true lol. I've done live streams in the past, its just finding the right time to do it.
as usual a very helpful video. Personally I am not interested in a live stream because of time limits however I am very interested in a Q & A video because we can use it anytime we want to refer back to. You could also refer back to past videos to see how you repaired any of the questions. And by the way you don't look like a Geek.
Thank you for the feedback. Live streams would still be available for viewing after the live part is over. I don't know what you mean by I don't look like a geek. I didn't know they have a specific look.
@@Kevinsgolfcarts You are not holding a laptop in one hand and a blank look all over your face. Keep it up I learn a lot from you and ofter go back and rewatch older ones that apply to my cart.
Very helpful video Kevin. Maybe you can answer a question for me. I have the same g22 cart. It backfires on startup occasionally. I have checked the throttle plate adjustment. No one I talked to seems to be able to figure it out. Needless to say my friends aren't real happy with me on the golf course.
The throttle plate should not open until after the engine is cranking. If that's good, the ignition coil may not be shutting off when you release the gas pedal. This could be a bad stop relay next to the solenoid or the ground wire came off the ignition coil.
@@Kevinsgolfcarts Thanks for the insight. I'll check those out.
The carb’ll start CHOKING on soot….
Hahhaha good one
Kevin I'd love a q&a. I used your videos as I work on these things for the people at my campground. I've got 6 of them at my house for the winter to do. Have a question have a cart in the spring to fix I didn't have time to get to. G22, airbox fills with gas, float needle stuck open??
Its possible. I would definitely pull the carb and clean it.
I’m sure you’ve seen G22’s seem to run ok but have strong gas smell in the oil, what’s the cause/fix for that?
Why is float not setting level on my g22? I have a flooding issue. If I pinch fuel line a bit it runs great. I polished the seat, thorough cleaning. Can the plastic float be heated and adjusted? Needle might need replaced.
How do you adjust the float level on this carb model as my float is all plastic and falls below parallel when the card is held upside down
Not being critical, but I didn't catch any comments on the jets you reinstalled after cleaning. Are they critical about installation. Like screw in all the way and back off a certain amount.
Hi Kevin. Just bought my first Yamaha. 2005 g22. Got it running. Runs good! 152 psi. Burning oil/smokes bad. Will a bad valve seal make it smoke this profusely? Thought I'd get your opinion before I rebuild it. Thanks.
Make sure its not overfilled with oil. These engines only need 1 us quart. Does the smoke only happen at startup and then clear up or is it continuous? If its continuous, then I would say rings and time for a rebuild. If its only at startup and then clears up, valve guide seals and would need head work. Yamahas are splash lube so I doubt valve guide seals. Its also possible the carb was stuck open and flooded the engine at one point. This sometimes will cause fuel and oil to push into the exhaust.
@@Kevinsgolfcarts thanks Kevin. Have my own machine shop. Just ordered parts. What's your experience with the valve guides on these? I don't have that size in stock. Can I grind the valves or is there a nitride coating on them?
I don't do engine overhauling on site. Its not practical for me so I send them out for complete rebuilding. It usually ends up cheaper and I know its done correctly. Your best bet would be to search ebay for yamaha golf cart service manuals. They usually have them dirt cheap and they should have all of those specs.
What size are the nuts that hold the intake to the carb? I just inherited my grand fathers non running g22 and those nuts are missing. I found the one part number but no description. Did you say they were 12mm?
Do club carts have mixture screws to adjust!
Yea
Thankyou for your reply, how do adjust it or has it got a stand setting?
silver there’s usually a screw on the carb kinda next to the governer
silver I mean on mine it is what year is your club car?
My cart is a 2010 prescient, I just removed and clean the carby the other day, It smelt lean and was popping off when starting!
What is the trick to get these carts to run in neutral for testing like you did in the start of the video? Or have you got it jacked up off the ground so it does not run away?
There is a yellow cam under the seat on the shifter. Pull it towards the engine and rotate it 180 degrees. Shift the cart into neutral and it should run. Repeat this to return the cart back to normal service.
Man, watching you do this over the actual engine is giving me anxiety. I would have dropped every piece of that carb into the engine compartment :)
What is the adjustment screw on the bottom of the float bowl?
How do you adjust the carb mine is running rich
Just found your video. I have the same cart but I have a no start issue. No cranking as well. But the starter solenoid is heard clicking.
You need to check the solenoid with a volt meter. Check and see if you have 12v on the starter/generator side of the large terminals. The solenoid can click but not make a connection internally when they fail. The negative probe of the meter should be on the negative battery terminal and positive probe on the starter/generator side of the solenoid. Step on the gas pedal until the solenoid clicks. If you have 12 volts, then the starter/generator may need brushes. If you have no volts, replace the solenoid.
@@Kevinsgolfcarts solenoid was replaced about 2 months ago
Still check the solenoid if you already haven't with a multimeter. The solenoid can click but not make a connection internally when they fail.
I have to use a squirt of starter fluid to fire up the golf cart then it runs fine the rest of the day, think I should rebuild the carb
Take it apart and clean it. There really isn't any rebuild kits available for standard golf cart carbs. If cleaning doesn't work, you will have to replace it.
@@Kevinsgolfcarts thanks!
Is there a gasket between the carb and the head? I took my carb off and I didn't see one. Which may be causing my problem. When the cart is on half choke it runs great with the gas pedal fully down. As soon as I take the choke completely off the cart Boggs down with the gas pedal fully down.
There are multiple gaskets on these. There should be one between all of the mating surfaces.
@@Kevinsgolfcarts thank you
Can you tell me what the part is that has the label/bar code on it? Mine has a melted hole on it close to the muffler and I'd like to replace it as it is quite loud.
The part with the bar code is a plastic engine cowl piece. It has no significant role in quieting the engine.
Could you tell me how can I tell if my g22 is not in the neutral position installed a new motor with newer cables and all hooked everything back up the way it came loose to but no crank
Gas Yamaha carts will start and run with the shifter in any position. It sounds like you have an electrical issue.
My buddy has a 2000 g16 that he remove the adjustment screw completely out and now he doesn’t know how many turns in
I could not take that apart and put back....I mabe could replace with a new carb if all I had to do was hook up gas line and bolt carb on...what does a carb for a G 22 cost ?
Ebay $17
So I have a g22 what would cause the air box to fill up with gas and it to puff white smoke? I’ve changed the air filters the fuel filter the fuel pump the spark plug only thing left is the carb..
Carburetor is stuck open causing the engine and crankcase to flood. You're going to have to pull the carb, clean it, reinstall it. The carb is flooding the engine. You will also need to drain and change the oil. I'm willing to bet that the oil is over filled and contaminated with gas.
Thank you very much sir I purchased a new carb but I will clean the old one for a spare..
Where are those arm rest from!!!
How do check and change coil on 2005 g22.
All of the carb parts you cleaned are easily accessible from the bottom of the cart. Why not jack it up and save all the disassembly?
Its much easier to clean the carb on a bench. If you think its easier to work on it while its installed, by all means, you can do that.
Is there anything special about reinstalling the jets? Setting mixture???????????
There aren't any adjustments on these carbs
@@Kevinsgolfcarts I understand you can change the jets though right?
Where you located?
Pennsylvania
Wow ok I'm in CA so i definitely aint taking my cart to you. I have an 06 ez-go txt gas where is a good online place I can get parts
It would help to talk less about your shop and tell us more of what you are doing step by step as you reassemble. Nomenclatures and proper order.
You don't have to watch my videos if you don't like the subject.
@@Kevinsgolfcarts I agree with Matt, what a poor job doing one thing and talking about another, or being silent instead. What's worse you don't control the camera angle and most of the action are either covered by hands or out of sight of the camera. You maybe a good mechanic but bad UA-cam instructor.
@@nickserge9771 You can watch something else if you don't like my videos. I'll talk about whatever I want on my channel.
@@Kevinsgolfcarts You betcha!