Mobile Table Saw Station Build for DeWalt DW745 - FREE PLANS
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- Опубліковано 16 сер 2017
- In this video I show how I have built a mobile table saw station/stand for my DeWalt DW745 table saw.
FREE Plans can be found at this link: drive.google.com/open?id=0B1K...
I've had to re-upload this video due to the previous one becoming corrupted after 72,000 views. Thanks UA-cam............
To build the station I have used 63mm x 38 mm (1 1/2" x 2 1/2") CLS timber and also 6mm, 12mm and 18mm plywood. The station is held together by 2" pocket screws.
It is 90cm high (about 3ft). I have added castors to the station so I can move it around and have built a shelf at the bottom to put things on.
In another video I will build a folding outfeed to attach to the station.
I've re-edited the video to make it a bit shorter and hopefully slightly more enjoyable.
If you like the plans please take a look at my video about how i'm raising money for charity through my channel. The plans are free but if you'd like to make a donation it would be welcomed. - Навчання та стиль
For those of us in the United States, know that the latest DW745 is not as deep as the one featured here. To save you some re-sawing, cut the 770 mm pieces (approx. 30 3/8 inches) down to 24 and 1/4 inches instead. Trial and error. Also, drink beer AFTER you do the dry assembly :p Many thanks for the free plans, I look forward to exercising the saw this holiday season!
Thanks Jeff good to know about the size of the US saw.
I would love to have read this before, I had to re-saw those too but also, if I would do it again, I would cut those 580mm into 590 or 600mm because DW745 here have two small bevels it side of the table, 10~20 mm more clearance would have save cuts to slim down top strips and their supports.
Thanks for great plans.
I’ve now pinned this to the top
Hey Jeff. I just got my DW745 2 weeks ago. Does this still apply for your measurements? Sorry for the ignorance. I'm newish to woodworking. Definitely new to the table saw. I haven't even used it because I'm kind of skeeeeeert. LOL! I can do a circular saw for days so not sure why I'm a bit skittish on trying the table saw. Maybe because I have to cut a 45 degree angle on a 2x12x8 board and I have nothing to help hold it up while I cut. Thank you for any feedback you can offer. :)
Mr pencil::)) Have you all incorporated a router in with you table saw
I don't often comment on videos, but I wanted to let you know that this is a video that a new woodworker like myself can really appreciate because of your small shop. On top of that, it is clear that your shop is not 100% your shop, but also doubles as storage for your everyday life. A lot of woodworking videos that I see are professional shops that seem to have every tool imaginable at their disposal. Great job with this video. Keep up the good work!
Ive been going through lots of videos on YT for a tablesaw station for my DW and your one is the one that looks the smartest to me with respect to the moveable fence. Thanks for the video and plans. Mike
Very helpful.... I've had my saw for about 6 months and just built this stand today.... I altered the height of the base slightly so it's the same height as the rest of my benches.
I'll look in the future to put some kind of hinged support to the back and side for larger pieces of wood.
Thanks a lot for sharing
I am doing this project now. I completed the frame around the saw today. Will build the bottom stand tomorrow. Had to shorten the the depth but all other measurements were correct. I plan to add an out feed table too Thanks for the plans!
When screwing the pieces together I would usually clamp the pieces thereby reducing the chance of the pieces shifting.. Very concise and easy to follow video...Well done...
I was planning on incorporating this saw into my existing workbench and was having trouble picturing how it should look and where my cuts should be. Your video really helped. Thanks.
Excellent portable saw. Excellent design and build-quality. Thanks for sharing!
Pete, from Michigan, USA...just wanted to let you know you did a fantastic job on the project. It wasn't over complicated and honestly the 1 I'll use to build the cart for my new table saw. Thank you kind sir and I plan to watch more from you!
Thanks Pete you are welcome.
Thank u for making the plans FREE! Excellent build!!
I sure am glad I found your site today. I have searched everywhere trying to find a build like your table saw station. It will fit my small garage perfectly. I also like your outfeed addition for this build. Thanks again for your help for this wood builder here in the States.
Thanks you are welcome.
Hi, I can't wait to use the dewalt DW 745 table saw.thanks watching your video on this table saw
Thank you. I'd not even heard of a pocket screw jig before!
Thank you for this video. I bought myself the newest type of DeWalt table saw a month ago. I do think I have to remeasure some things because of this model. I do love to see how other people have the same problem(s)/struggles as I have......To less space in his garage hahaha.
I love the simplicity of this design. And the possibility to easily extends it with foldable sides for more table surface.
Excellent video, you have less room than I have and you have proved it is possible to work in a limited space all be it with difficulty, hats of to you, nice plans btw!
I am building this at the moment, but realised during dry assembly that the 745 is much deeper that the 7485 and also a little taller from feet to surface than the 7485. It is a very good idea to dry assemble before driving all the screws in :-)
I got my first table saw, a Dewalt 7491 and have spent the last 3 weeks searching UA-cam for plans for a rolling base for it. Since my shop is only 9' x 12', and already houses a Radial Arm Saw, a 6 foot workbench, drill press, and Dewalt 735 thickness planer, I needed something with the smallest footprint I could find. So I just used your plans for the lower unit as I don't have the room for the upper unit. I also had to resize the lower unit so it was smaller and changed the height to where I prefer it to be.
I used the planer to size all the 2x4's to an exact 1.25 x 3.00 to make assembly a lot nicer.
Thanks for this video, it is the BEST one on UA-cam!!! I've subscribed to your channel as well.
Thanks for the sub. Glad you liked the video and managed to get the design to work for your saw. 👍🏼
Wow been searching for a simple but elegant stand design. Seems like I've seen a million. This one is perfect and my shop may actually be smaller than yours!. Can't wait to start making it. Well done and thank you for sharing it!
Excellent demonstration! Well thought out plans!
I printed out your plans and instructions and when I assembled this stand I could not believe that the result was that precise - like assembling IKEA furniture! Well done and thank you!
where did you find the plans.. i looked but could not find.
@@ronsoto9901 The link is in the description below the video ;)
I have been looking for plans for a DeWalt saw very similar to this. Thank you for posting this, I appreciate it
You’re welcome.
thanks for the plans mate , just printed them out now off to the shop to build,
Was looking online for a bit of design inspiration and found your video and plans. Very happy with the result, all using cheap as chips CLS! And it gave me a valid reason to buy a Kreg Jig! Legend, cheers mate.
+David Stamp you’re welcome.
Wow, great video and free plans. Great effort. What a gentleman. Cheers mate.
Many thanks for the plans. I modified them for my Bosch 4000. One of these days I will get around to making a folding outfeed shelf for it based on your other videos.
You are welcome David glad they were of use.
Thanks for the video and the plans! I will be using uplans, modified to use with my Skilsaw Worm drive TS!!
I'm going to add a folding outfeed wing to it! It's just going be be about two feet beyond the saw!
Nice build! Thanks for providing plans.
Never mind my comment about the plans. I foumd it! Thanks Again.
Thank u for making this plans Free!...
Thanks for this! Been looking for stand plans for awhile. The US version of this saw is different. Tried converting your metric to inches but had to start from scratch. Also, I cut dado grooves in the back rail to accommodate my sled.
Great job...very happy with it!
Thanks glad you found the plans useful.
Just finished mine! Love it!! Mine is a different model but looks identical to the 745 in the stores now - exactly. I just changed some of the measurements and works like a dream. I had to remove the guard holder that’s attached to the right side, but that’s ok. It won’t be used as a job site saw anyway so the guard will live on the machine more often than not.
Thanks again for the inspiration!
Thanks glad you found the video useful.
Happy Wife Happy Life I forgot to mention too that I got myself a Kreg jig because of your video. Makes assembling a frame an easy job! I had to make my wife a cabinet for her laundry area first though...😁
Thanks for sharing. A small cart for my DeWalt is my next project
This was a perfect table saw design for my purpose. I'm interested in getting the new Dewalt 8 1/4" new corded table saw.
The only thing I would add is flip-up extentions on the left and back of the table. That would really make it perfect! Thanks so much for the video!
Exactly what I was thnking. This workbench is perfect for adding some flip-up tables, they wont take too much space on the sides.
Thank you very much for bringing out this video
+elvis o'shaughnessy you're welcome.
Great saw table station just what is needed for my small workshop even though it is a tad bigger than yours, thanks for the plans
Nicely done . Thanks for the video
I like the simplicity of your design. I have viewed a lot of ideas as I have the same saw. yours is one of the best. I made a cart using a lot more material wish I had seen this first
Thanks John glad you liked it.
Thanks for the plans. I used it as a starting point, altered the dimensions and built one like it for the DWE7485 I just bought. It turned out great!
What dimensions did you use? I got the same model
@@browntownpr did you ever figure it out? I also have the 7485 and wanna use this idea for mine
@@pantherophisml5699 No. the dude never replied. I end up getting a new Delta table saw.
@@pantherophisml5699 I built this thing perfectly - chamfered corners and everything..then went to drop my 7485 in and realized I misread the video title. Can confirm it does not fit lol. Update dims pending...
@@gavinboyle4030 thank for the reply. Still haven't done it myself. Would love to know if you figure it out brother. Good luck! If you remember to, shoot me a DM if you solve it
I wondered what had happened... This is great - I'm just about to use this as the basis for rebuilding an existing bench and including a router table. Thanks again and best wishes.
You're welcome Alasdair.
HWHL, Thanks for this - just what I needed! I've been waiting to purchase a DeWalt DWE7480 until I found a good solution for a custom mobile stand, and this does it for me. I'll adjust measurements due to US & saw model, but plan to mirror the rest of your design. I also like your fold-down outfeed extensions in other videos, I plan to add those as I go. Much appreciated. Thanks!
Starting this project today! As a thank you I made a small donation for the baby unit charity. Much appreciated!
Thanks very much for the very kind and generous donation sorry for the delay in replying; my wife just had our second child! Good luck with the build!
Obrigado, vou fazer igual.
Hi I would just like to say thank you for the plans they were excellent. While wasn’t as pretty as yours (as I had no plywood and used some wardrobe doors instead) it is functional. Thank you
Thanks Keith you’re welcome.
Great vid. Not sure if they changed the measurements on the type 4 but I just got a new one on Friday and built this mobile unit but had to adjust lots of your measurements from the plans. Turned out great in the end though. Thanks for the inspiration 👍
I just knew you were going to sit on it like a chair LOL. Nice stand
Really love the name of your channel, happen to every woodworker
Thank you somuch. Very useful.
That’s one great little mitre saw. I have one myself👍
Great design. My work shop is small also. This will help me. I see room for some hinged side feeder extensions and maybe a hinged front and back feeder extensions.
Thanks check out the video where I make the folding outfeed.
hey there :D I had the same idea, I have a video on my channel showing how I incorporated three folding tables ...hope you find It interesting
Thanks, just what I was looking for😊
Thanks for the video I will build my own this afternoon. I'm 51 years old and very, very new at this woodworking thing. Just bought a brand new table saw ($95.00).
Better later than never I think. It is people like you that have inspired me in my old age... We'll see if can keep up you youngsters... and see if I can keep all my fingers too, hahaha
+Lord Feff glad to hear it! I hope you enjoy your new saw.
I like the idea of mounting the saw in a frame I have got a bench top table saw and have been looking for an idea how to mount the saw
Great high quality video. Nice to see such work,
Thanks Steve.
Very nice. Thank you
The link has a pdf file with plans for the Dewalt 7485 US model, with a picture of the finished build. Thanks again to Mr Pencil for the original idea.
drive.google.com/file/d/1ZRisj9cuodxky-g1koJ_f4JD0FC57qwu/view?usp=sharing
Hey boys, thanks for the plans! Exactly what I was looking for. Frank: I also have a 7485. Did you build the outfeed extension in the second video? Any mods or updates? Thanks again, gentlemen!
Thank you so much. This is helping make mine.
You’re welcome.
Nice job buddy simple build works great I have the same table saw and you gave me some good ideas on when I build mine keep up the good work
Thanks Howard.
nice and simple great job
Thanks Joe.
Nice build!
Thanks BronkBuilt.
Good job, good video.... need to sort out some dust extraction, saw dust everywhere.... all over stuff on the racking... Just noticed the cyclone..... connect it up... once again good job.
Thanks yes I’ve improved the dust extraction since this.
Great video very helpful thanks
You’re welcome.
Salut super vidéo et merci pour le plan c'est cool de ta part de partager ça gratuitement c'est très rare pour le signaler ,encore merci et beau boulot.A plus.
+Tof ou merci et je vous remercie pour vos aimables paroles.
I thought i was going a bit mad there for a min or seeing things. I wondered why this video came up again, as i have seen all your videos and plans from day 1. Well Done on the build AGAIN ha ha ha.
Barry (ENG)
Thanks Barry you aren't going mad don't worry!
That’s really cool and I subscribed thanks for the video ❤
Thank you
Thank's for plans
Thanks, I'll use your free plan because I have the same table saw. Actually, I was looking for something like that for a long time ago and finally, I find it over here. But I need to change some dimension because of the US. size is different.
Muchas gracias. Un trabajo excelente y una buena idea para el mueble de la sierra. Quería integrar mi sierra con mi banco de trabajo y lo haré como tú indicas. Saludos.
Great build 👍👍👍
Thanks Nick.
Table design looks great I plan to make this soon. I know you prob. didnt care since its just for the shop but having the pocket holes face out would drive me crazy :D
Thanks yes it did impact my ocd a bit hence why I’ve glad it in ply but having the pockets on the inside actually weaken the joint significantly.
You use pocket holes you my newest friend I love pocket holes also I agree with you when you made that joke about using it as a chair also now that you put wheels on it you also made a desk chair love the vid
beau boulot bravo
+goemaere fabian thank you
I built it. Thanks. I’ll make a donation.
Thanks very much for the donation sorry for the delay in replying; my wife just had our second child! Good luck with the build!
After having built one stand for my table saw using your plans, I am now building another one for my Bosch Router Table. It's too bad there isn't anywhere that we can show pics of our stands built using your plans.
Im gonna build a look alike. But with top all enclosure for dust and noise barrel. Thanks for the exemple.
Great job! Only thing I don’t like about the video is that New York Yankees hat😂🤣
Again great job👍🏻👍🏻
Cheers,that's why. Coz I rang company where u got ur saw that's the only Version they have
great idea for my small one car garage/shop. I modified the plans for the new Dewalt 7485 US Model. I also added two drawers to the bottom section for storing push stick, clamps etc. I have dimensions for the top section for the 7485 if you want to post them.
That would be great thanks. 👍🏼
Muy bueno.
+Dante Ruiz Pecchio gracias
Nice job :))
Well done design and video; I have the same Dewalt saw and plan to tackle this project. Question: How would you feel about using 2x3's (38x76mm) instead of 2x4's (38x101mm) for the frame parts? Given the short run length of the parts, perhaps 2x3's would be strong enough and also reduce the weight and material cost? Just a thought for your learned opinion. Thanks!
I think you did a great job on the project including the video. I have a small Makita table saw and this will no doubt help with moving around the shop, but I look at the bottom shelf and wonder if I can make my DeWalt planner fit in there?
Thanks the planer might fit.
Thanks for this video. I ended up making a modified version of this. Had to make a few tweaks to get everything to line up well but happy with outcome
Glad you found it useful.
Btw -- I did it for the 7840 hence the tweaks
Good to know thanks.
Totally impressed with the hand sawing sir! LOL! Curious why you didn't just use your circular saw to start? Also, I need to find my Ryobi router that I was given many years ago! :) Very nice saw stand! Plus, it's the same as my saw so super helpful!
Enjoyed the video and like the plans. I have a Dewalt DWE7480 table saw. Since the table saw has a small footprint and doesn't make it easy to cut sheets of plywood (even 2'x4'), do you feel your plan would be strong enough to add a folding outfeed extension and also a folding extension wing on the left side?
Hello there, is this the same table saw which you bought from D&M tool. When I looked at it, there are two knob screws at the back of the fence which your table don't see having or you have taken them out. Does the back of the fence there is extra fence which over lap for as guide support for cutting a bit larger piece
This is by far the best extention build Iv'e seen. It said FREE PLANS ...but I didn't see anything I could click on to get them. Could you be so kind to send them to me?
I'd really appreciate it. Thanking you in advance.
Anyone have advice on how to achieve a larger rip capacity on a Dewalt 745 jobsite saw? I already know about shifting the fence down to the end of the rack and pinion rails, but that only ads a few more inches, putting me at about 24”. It also throws my tape out of whack.
G'day Mate, would you have a picture of the back part of this build? I was just hoping for a good look at the rear part of this.
Hi while I was watching this video and I notice that your table saw push stick are placed back of the fence and when I looked at D&M tools dewalt DW745 the push stick are at the side of the table saw where wrench are kept,your table saw fence seems different to the one I saw in D&M tools
Great vid mate ! I’ve been looking for a solution for my Dewalt table saw, I’ll use this for some ideas !
(Subscribed)
Thanks glad you like the design.
When I use a sled on this combo, will the miter bars clear the out feed side of the table. And, yeah, I’m finally getting a kreg jig...yes!!!
I have modified mine so that there are slots in the frame where the slots are on the table top. 👍🏼
Love the video and plans, what sort of cad system did you use, looking for a 2d software.
You did a excellent job with your explanation of the whole project.
Jack
Thanks it’s called Sketchup it made by google but best thing is it’s free!
I am trying to make detached extension portable table. What would be the exact height of the saw you kept her to align the top surfaces?
Hi there, I'll be building this shortly so thanks for the great tutorial. One question, have you found it awkward constantly being on castors? doesn't it shift when you are using it? I realise you can lock a couple of them but it doesnt lock them from spinning round.
Glad you like it. All 4 castors have a break so no movement at all even in a spinning direction. Even with the break on just 2 it doesn’t move. 👍🏼
@@WheresMyPencilUK ah brilliant. Thanks for the quick reply 😁
Anyone else not a fan of pocket holes?
I enjoyed the video, especially seeing how much you're able to get done in a micro shop, but honestly I don't see the point of the upper frame. Other than a couple of inches of support on either side of the table, it really doesn't do much for you. I have a Dewalt 745 and absolutely LOVE the fence (the fence makes or breaks a table saw), but it's not really made for a cart. I think the base cabinet on casters is all you need.
That is unless of course you want to fit a folding outfeed to the cabinet. Can’t do that with just a base.
Well done. NOthing fancy but very functional. I like it better than most of the plans I've seen. I just might use your plan. Did you give any thought as to an outfeed table? Something that would fold down out of the way when not needed? Or it could be used as an assembly table when not being used for cutting.
There is an outfeed table video. 👍🏻
Have you by chance made a combination table saw router table or added router to this excellent Dewalt 745 cart?
No but I have a separate router table build video check it out.
I cant think of any tool that makes more mess than a router!
Interesting !! Not sure where you are at , but i see you have a lot of de walt tools ! Your power outlets are differint than here also . I would like to get a Kreg pocket hole tool some time ! You did not use any glue that I saw . They hold that well ??
I’m in the UK hence the 3 pin plugs. Yeah no glue, the pockets hold really well and I like to change things around if they don’t work out and glue doesn’t give you that luxury.
I work in a mill working factory. we glue and clamp every thing ! that is what i do in my basement shop also with dowels . tried to find some of the kreg clamps you have , din't seem to be available here and spent a few hours looking , Think that is something i will try to get in the future . Thank you !!