Simply amazing to see what they can do with the work environment they're working in poor souls. My hat is off to all these guys working together to build such a huge piece of machinery. I'm really sorry their government won't do a thing about their safety. God bless them all, work well done. 🙏
Cleaning up, working safely, and taking pride in your work has nothing to do with financial situation. It is mindset. Flip-flops and loose sleeves is not machinist attire. dirt floors can be swept and bearings last 10 times longer when not filled with abrasive. These gearboxes start out with more dirt in them than the ones we replace. That comes from mindset, not grinding shafts with the bearing cover removed. Or beating the bearing races to shit with a steel hammer instead of using a wooden block. They have the tools and skills but lack the personal responsibility and pride.
There is nothing to love here. What you see is a very low industrial culture. I’m not talking about antiquated equipment or dedication of the personnel. I’m talking about very basic safety implements. It’s obvious that the shop owners don’t care about safety. But it’s just as obvious that workers also don’t care about their own safety. I’m sure no matter how low their wages are, work gloves, safety glasses and work shoes are still within their reach. But they simply don’t know such things exist. Or don’t realize how important are those things in industrial setting. Whoever posts these clips, they don’t follow them with statistics of industrial accidents in Pakistan, which must be awful.
These workers have done a good job with the conditions they work, I feel sorry for these workers working in these conditions and they probably get paid little for the hard work they do 😔
@@bharamurayar3025What a bs answer!!! You know aswell as I do the guys in those video's from Pakistan etc. don't earn shit!! And compared to us; the "Western world" we are effing rich, even if someone earns minimum wage here.
Legacy of the Raj. The name “Webster and Bennett” has been synonymous with quality vertical turning machines for more than 100 years. We are still here today providing machines, spares and service for all Webster and Bennett machines. In addition to this we also buy and sell interesting machine tools of all types.
Good old Webster and Bennett heavy machines. Birmingham or Coventry, England, were probably where the machines you see today were made. With servicing, and bearing replacements, they have effectively unlimited lifespans. Their precision is still more than adequate. They’re repairing old lorry components, not building F1 cars.
its a average wage nothing top wages ,,even here in the uk i used these old machines nearly unbreakable ,i, made drills cutting tools jigs for [presses and back in 1992,i got £7.75 an hour
La combinación de medidas exactas,con martillazos y encajes a ojo,ausencia de seguridad,toneladas por el aire,metal fundido o al rojo,nos hace creer que es gracias a sus dioses que la fábrica tiene aún operarios vivos y razonablemente sanos.Que tensión ver el video completo.😊😢
As precise as a yard stick and chalk can make it. Note the hand brazed carbide lathe and shaper bits. It looked like a rolling mill gear stand. Low speed, high loads.
If a guy loses his foot he has to start a new career making brooms and selling on the street corner. I often wonder what happens when one of them gets injured?
100 years and their is a boss standing over the slaves in his nice clean spotless cloths looking very pretty for the camera in the way of the real men working ,producing the peoples needs
Lol, shoes are several months wages. There's hundreds of millions of these guys - life is cheap. This is a better shop than most - no young kids working 10 hours/day.
The lathes are between 50 and 60 years old , and there’s no belt drives just connected to the electric as per standard……… Vertical lathes , standard lathes , mills both horizontal and vertical, shapers etc , old sckool British workshop ……… Add some skilled guys who know there job through and through and there you have it normal workshop conditions…….. Health and safety, no comment …….
Вообще говоря технология резания металла за 100 лет не изменилась. Изменились (значительно снизились) требования к знаниям и навыкам работника. Теперь он работает в лучших условиях и ему надо обладать намного меньшими опытом и навыками - почти все в этом плане взяли на себя ЧПУ станки и новые сменные резцы.
Мдя-а... Особенно впечатлило базирование и, в особенности, разметка при зуборезной операции. Ну у вас же шпоночный паз есть! Напрессовка колеса на вал, а так же подшипников - вообще "песня"... Внутри и зубошлифовальная операции?! Не, не слыхали😮...
I understand low wages, not having access to safety equipment but working clean, cleaning the floor around your area is a cultural thing and does not cost anything. For a shop will all this equipment, overhead crane you think they can make couple of work benches from left over material and not throw all the equipment on the floor.
Keerist, man. Machine a collar with which to protect the bearing. hit that collar and let that impact the bearing all the way around. better yet, rig some bottle jacks to press the bearing onto the shaft. My god.
It seems like you've got a lot of experience with this! Using a collar or rigging bottle jacks would definitely be a more precise and safer approach. Sometimes, seeing these methods makes you wonder how they get the job done, but they do seem to make it work in their own way, even if it's not always the most conventional method.
As I read these comments, I realize that the U.S. has become of country of what cannot or should not be done. Pakistan, on the other hand, has a get-it-done mentality. I don't think Pakistan will ever lose any jobs to the U.S.
😂🤦... Thats because most thinking people choose not to revert to early 19th century technology, and instead move forward. So you're right, America will not be losing jobs to the pre WW2 technology nations.
@@A_Stereotypical_Heretic I think you may have misunderstood "I don't think Pakistan will ever lose any jobs to the U.S." My meaning is that Pakistan will not lose jobs, but the U.S. will. It will be interesting to see how long the remaining U.S. industrial giants will survive - companies like Boeing and Caterpillar. "Thinking people" are everywhere, but they often do not agree.
Olá, não sei qual produto vcs estão usando para resfriar a broca, parece água, mais se for água não usem porque a água vai causar a dureza do material que vcs estão furando tornando mais dificil e demorado a furação, usem o éleo soluvel porque ele não é frio como a água assim não endurecerá a peça que estão furando.
Какая дикость особенно запрессовка шестерни и подшипника Средневековье и современность в одном на валах отсутствуют сальники масленки для смазки Изнутри сальники и отражатели Агрегат изготовили на несколько месяцев
Hardene the gear mesh but I don’t see it being tempered. No wonder teeth shear off gears made in this way. There’s no way manufacture could happen this way in an enlightened country like Australia, where we no longer make anything! Who’s the smart people?
Some of the major mistakes: After heat treating gears need to be grinded ( dimensions are changing during the treatment). Such a big steel frame needs preheating before welding, its called cold welding - weak. 1:03:00 Bearings are so loose, they are "refurbised" scrap. The housings are cut into half, some cardboard between them. Tolerance will be far of from it should be, bearings wont fit as designed. 18:53 key cutting: the cutting head is so loose it won't be straight. Dimensions are marked with chalk, it never gonna be a tight fit. And the famous grinder dust vs bearings scene.
I'm surprised how clean some of them manage to keep their shalwar kameezes. You'd think that this loose clothing must cause loads of horrible industrial accidents with rotating machinery.
The reason they don’t wear steel toe boots is because if something very heavy lands on there toes it would crush the steel toe into there toes making it very very hard to get the boot off, so with out the steel toed boots it would flatten there toes making it easier to treat what is left of there toes and that would be nothing left of them.
Having worked on building similar gearboxes some much bigger, I cringed at how they used the weight dropped from the crane to fit the shaft to the gear, then grinding with the sparks going into the open bearings, but the biggest cringe was the hardening process not cleaning off the burs before going into the furnace, just the whole process goes against basic engineering protocols not to mention the safety issues, Still I am blown away with their skills in doing the job with what they have at hand in that dreadful environment.
Yes! Webster & Bennett machines have stood the test of time. Amazing to see these classic British tools still in use and doing heavy-duty work after all these years!
It is a testimony to their machinery, still working well past it's scrap date.....perhaps abandoned by their "colonial masters" when they left more than a century ago!
Es war sehr interessant den Arbeitern bei ihrer schweren Arbeit zuzusehen ! Das Land und die Firma kann stolz auf seine Männer sein !😊❤
Trans: It was very interesting to watch the workers at their hard work! The country and the company can be proud of its men!
Simply amazing to see what they can do with the work environment they're working in poor souls. My hat is off to all these guys working together to build such a huge piece of machinery. I'm really sorry their government won't do a thing about their safety. God bless them all, work well done. 🙏
Safety is in practice, not equipments.
@@bharamurayar3025 Great comment, I agree!
Cleaning up, working safely, and taking pride in your work has nothing to do with financial situation. It is mindset. Flip-flops and loose sleeves is not machinist attire. dirt floors can be swept and bearings last 10 times longer when not filled with abrasive. These gearboxes start out with more dirt in them than the ones we replace. That comes from mindset, not grinding shafts with the bearing cover removed. Or beating the bearing races to shit with a steel hammer instead of using a wooden block. They have the tools and skills but lack the personal responsibility and pride.
I'm pleased with how much emphasis is placed on safety...especially with shoes .-)
My God ! What a heavy industry !
ALLAH aapko taraqqi de aur salamat rakhe AAMEEN !
They have to fight for their live by the hundred years old technology to the advanced technology of advanced countries !!! So admire and love them !!!
There is nothing to love here. What you see is a very low industrial culture. I’m not talking about antiquated equipment or dedication of the personnel. I’m talking about very basic safety implements. It’s obvious that the shop owners don’t care about safety. But it’s just as obvious that workers also don’t care about their own safety. I’m sure no matter how low their wages are, work gloves, safety glasses and work shoes are still within their reach. But they simply don’t know such things exist. Or don’t realize how important are those things in industrial setting. Whoever posts these clips, they don’t follow them with statistics of industrial accidents in Pakistan, which must be awful.
@@memdaletpey i want to know where are they from
@@memdaletpey Safety is in practice, not equipments.
@@memdaletpey Yeah, and the U.S. really sucked 100 years ago. We should be ashamed, right?
I really love their press. Big weight dropped from the ceiling.
Swarf and sandals...there's a great combo.
Excellent coordination on such heavy gearbox and the precision is well accomplished
Felicitaciones a todo el equipo. Son extraordinarios torneros. Un abrazo desde 🇨🇱 Chile!!👍🙏
These workers have done a good job with the conditions they work, I feel sorry for these workers working in these conditions and they probably get paid little for the hard work they do 😔
Every one in this world is paid less compared to others.
@@bharamurayar3025What a bs answer!!! You know aswell as I do the guys in those video's from Pakistan etc. don't earn shit!! And compared to us; the "Western world" we are effing rich, even if someone earns minimum wage here.
@@ZerokillerOppel1 There is always someone earning more than you.
I luv the grinding sparks flying into the bearings !!! LMAO !
what i thought
Legacy of the Raj.
The name “Webster and Bennett” has been synonymous with quality vertical turning machines for more than 100 years.
We are still here today providing machines, spares and service for all Webster and Bennett machines. In addition to this we also buy and sell interesting machine tools of all types.
We were using Webster Bennets up until a few years ago, where I worked in the UK.
I used them in the late sixties and early seventies, good machines.
Beautiful Webster and Bennett machines
Good old Webster and Bennett heavy machines. Birmingham or Coventry, England, were probably where the machines you see today were made. With servicing, and bearing replacements, they have effectively unlimited lifespans.
Their precision is still more than adequate. They’re repairing old lorry components, not building F1 cars.
Probably an inheritance from the "Empire" right?
--- IMPRESIONANTE LABOR , CON PRESICION EXACTA ..... MIS RESPETOS , Y MI ADMIRACION , .... SALUDES HERMANOS , POR TAN BUENA LABOR 👏👏👏
A nice old WEBSTER BENNET Verticle Turret Lathe, as i once worked that size then a bigger one`s for many years. nice to see them working.
very well done .great work great people
Excellent outcome in a primitive workplace. Good job..I'd really like to see how they sharpen their bits.
I enjoyed watching them beat the bearings in place. I sure hope the gearbox doesn't leak too much.
I've seen this before in the same factory, with the same people! Just a different job!!!!
I Hope these workers get paid well, this is an art and takes serious experience to make gears this big. Awesome!!
its a average wage nothing top wages ,,even here in the uk i used these old machines nearly unbreakable ,i, made drills cutting tools jigs for [presses and back in 1992,i got £7.75 an hour
Does it look like thay get paid at all😮😮😮
@@garrypritchard1658 They love their. 🥰.
Fascinating to watch these people working no computer !!!❤
M 78 started my apprenticeship in 1967 and ran a lot of these machines in the U S. Now a computer does it all.
9:16 they are called crarftman
Amazing men! Well done.👏🇨🇮
La combinación de medidas exactas,con martillazos y encajes a ojo,ausencia de seguridad,toneladas por el aire,metal fundido o al rojo,nos hace creer que es gracias a sus dioses que la fábrica tiene aún operarios vivos y razonablemente sanos.Que tensión ver el video completo.😊😢
Fantastic work of art. Real tradesmen
I learn lots from these magical workers
Great video, I always enjoy watching !
Somewhere there's a CEO watching this and considering outsourcing his machine work so it's cheaper and his year end bonus will be bigger!
😂 for sure.
Great work...
Idont know your qualifications.But your experiences are immense. Realy i wonder
The VTL guy is pulling a half inch cut! Give him a raise!
When these guys get home at night they must be spending at least an hour tweezing steel cuttings out of their feet.
Unbelievable work conditions
BRAVO HUILE REDUCTEUR
This was America in the old days before unions!
FANTASTIĆNO
1:04:40 Nothing like throwing sparks and grit into fresh bearings
this is traditional for pakistan.
It would take so little effort to make it so much better, WHY?
yes , I say why they do that .not good
Beautiful, great team work, but what's it for?
As precise as a yard stick and chalk can make it. Note the hand brazed carbide lathe and shaper bits.
It looked like a rolling mill gear stand. Low speed, high loads.
Good job... don't buy foreign stuff, make your own. That's independence.
The unions wouldn't like it either , man.
The company must improve the working environment of its workers... improve it...
It's amazing what these guys do with what they have.Would someone please get the welder's a proper welding helmet.
Притирка клапанов методом добывания огня ,это шедеврально!😂
If a guy loses his foot he has to start a new career making brooms and selling on the street corner. I often wonder what happens when one of them gets injured?
You better be paying attention all the time!
Good they wear safety sandals
They are steel toe sandals, special edition.
And pajamas. That's their uniform of da day.
@@vaio4908qdqA
Qaq
@@sararet5aq
100 years and their is a boss standing over the slaves in his nice clean spotless cloths looking very pretty for the camera in the way of the real men working ,producing the peoples needs
PPE nowhere to be found.....steel toed boots while working with hundreds of kilos of metal? No need...we have open toe leather sandals.
I don't think OSHA is allowed on this job site
Life is cheap, and there's probably a line waiting to hire on....
The same sandals with molten metal
Lol, shoes are several months wages. There's hundreds of millions of these guys - life is cheap. This is a better shop than most - no young kids working 10 hours/day.
qqqqq
A coat of fresh paint and everyrhing is like new.
Damn that boring bar for the keyway had some flex. How do you build in that much allowance in the calculations I wonder.
I hope they accounted for that when doing their math...maybe it was intentional
Всё на глаз
@@andreiandrei5637 IKR?
Good
بوركت جهودكم
عمل رائع
أود أن أعرف فيما تستعمل هذه الالة
With love and respect, excellent work
Thank you
The lathes are between 50 and 60 years old , and there’s no belt drives just connected to the electric as per standard………
Vertical lathes , standard lathes , mills both horizontal and vertical, shapers etc , old sckool British workshop ………
Add some skilled guys who know there job through and through and there you have it normal workshop conditions……..
Health and safety, no comment …….
Вообще говоря технология резания металла за 100 лет не изменилась. Изменились (значительно снизились) требования к знаниям и навыкам работника. Теперь он работает в лучших условиях и ему надо обладать намного меньшими опытом и навыками - почти все в этом плане взяли на себя ЧПУ станки и новые сменные резцы.
You think that if this gadget falls on your foot steel toe boots will save your foot.
Super impressive-- smart manly men making a massive mechanism from scratch and with complete cooperation and comeraderie. .
People saying no PPE health and safety. In the West you have to risk assessment the risk assessment and in that time these men have finished the job
BRAWO WY 1:04:40 - GENIUSZE TYLKO WAS BRAĆ DO FABRYK - A PÓŻNIEJ SMAREM ZAPIERDOLIĆ
Does anyone think that today’s machinery will last that long? No way!
Good job, lads..👏👏👍
8:04 i knew it this is The new CPU cooler, man this Cpu cooler will be amazing
Talk about precision made and "hammer fitted" Just saying, the old school guy!
I liked the part where they dropped an engine block on it from the ceiling to bash it together
hermoso video y un trabajo super profesional quedo super bueno dios los bendiga a todos.
Больше всего мне понравилось когда они вал в шестерёнку пресовали...😁
Похоже они делают часы.😗
using some lard-based cutting oil goes a long ways towards preserving your cutting tools, getting a decent finish, not having chatter, etc.
أعمال راقية ورائعه ومعدات جبارة /لكن ينقص هذه المخرطة الكبيرة مكابس كبيرة للضغط(ضغط القطع مع بعضها)مع العلم انهم يستطيعون تصميمها وتصنيعها
FlipFlops are the first choice to protect the feet against ton heavy steel parts.
Meanwhile the OSHA guy in the US is checking to ensure the eye wash is scent free.
Мдя-а...
Особенно впечатлило базирование и, в особенности, разметка при зуборезной операции.
Ну у вас же шпоночный паз есть!
Напрессовка колеса на вал, а так же подшипников - вообще "песня"...
Внутри и зубошлифовальная операции?!
Не, не слыхали😮...
I went to a nationally known transmission repair facility that looked just a little cleaner than this place. Kept used parts in brown bags...
I understand low wages, not having access to safety equipment but working clean, cleaning the floor around your area is a cultural thing and does not cost anything. For a shop will all this equipment, overhead crane you think they can make couple of work benches from left over material and not throw all the equipment on the floor.
Keerist, man. Machine a collar with which to protect the bearing. hit that collar and let that impact the bearing all the way around. better yet, rig some bottle jacks to press the bearing onto the shaft. My god.
It seems like you've got a lot of experience with this! Using a collar or rigging bottle jacks would definitely be a more precise and safer approach. Sometimes, seeing these methods makes you wonder how they get the job done, but they do seem to make it work in their own way, even if it's not always the most conventional method.
@@hydraulichandsit works...but it does reduce the life and efficiency of the bearings.
As I read these comments, I realize that the U.S. has become of country of what cannot or should not be done. Pakistan, on the other hand, has a get-it-done mentality. I don't think Pakistan will ever lose any jobs to the U.S.
😂🤦... Thats because most thinking people choose not to revert to early 19th century technology, and instead move forward. So you're right, America will not be losing jobs to the pre WW2 technology nations.
@@A_Stereotypical_Heretic I think you may have misunderstood "I don't think Pakistan will ever lose any jobs to the U.S." My meaning is that Pakistan will not lose jobs, but the U.S. will. It will be interesting to see how long the remaining U.S. industrial giants will survive - companies like Boeing and Caterpillar. "Thinking people" are everywhere, but they often do not agree.
Olá, não sei qual produto vcs estão usando para resfriar a broca, parece água, mais se for água não usem porque a água vai causar a dureza do material que vcs estão furando tornando mais dificil e demorado a furação, usem o éleo soluvel porque ele não é frio como a água assim não endurecerá a peça que estão furando.
Plus, water distributes heat across more of the surface. Which people may think is good, but it's far from it.
Top creatif ❤️🎉💖
I wonder do they have dirt floors in hospitals too??
Yep.
Какая дикость особенно запрессовка шестерни и подшипника Средневековье и современность в одном на валах отсутствуют сальники масленки для смазки Изнутри сальники и отражатели Агрегат изготовили на несколько месяцев
Ku ingin dapat pekerjaan sprti ini
Hardene the gear mesh but I don’t see it being tempered. No wonder teeth shear off gears made in this way. There’s no way manufacture could happen this way in an enlightened country like Australia, where we no longer make anything! Who’s the smart people?
mmbnoii6
We no longer make anything in U.K., either.
By design, all machine tools like this have been exported to India.
and this country has nuclear weapons?, righhhhhhhhtttttt!
Думаю есть
We don’t. They’re a PsyOp.
They had reached the southern part of the moon last year😂
Pakistan is the third most populous country with over 240 million people. By 2050, it is projected to be third, passing both Indonesia and USA.
جزاک اللہ
Some of the major mistakes: After heat treating gears need to be grinded ( dimensions are changing during the treatment).
Such a big steel frame needs preheating before welding, its called cold welding - weak.
1:03:00 Bearings are so loose, they are "refurbised" scrap. The housings are cut into half, some cardboard between them. Tolerance will be far of from it should be, bearings wont fit as designed.
18:53 key cutting: the cutting head is so loose it won't be straight. Dimensions are marked with chalk, it never gonna be a tight fit.
And the famous grinder dust vs bearings scene.
I'm surprised how clean some of them manage to keep their shalwar kameezes. You'd think that this loose clothing must cause loads of horrible industrial accidents with rotating machinery.
The reason they don’t wear steel toe boots is because if something very heavy lands on there toes it would crush the steel toe into there toes making it very very hard to get the boot off, so with out the steel toed boots it would flatten there toes making it easier to treat what is left of there toes and that would be nothing left of them.
😊 ahhhh ! Watch your bubli man, use 4 haddrysi. Danger is all over all.......😮
Like to know how they are doing the layout for the helical haring bone.They need to be on location within .005 to.010 else it will bind up.
Lots of practice ....
It will slide axially until it's aligned.
السلام عليكم 🎉🎉🎉
30 days! That’s over three quid!
an affront to engineering
Not all engineers are insulted. I, for one, am not.
Having worked on building similar gearboxes some much bigger, I cringed at how they used the weight dropped from the crane to fit the shaft to the gear, then grinding with the sparks going into the open bearings, but the biggest cringe was the hardening process not cleaning off the burs before going into the furnace, just the whole process goes against basic engineering protocols not to mention the safety issues, Still I am blown away with their skills in doing the job with what they have at hand in that dreadful environment.
W&B Webster & Bennett machine tools, a British firm, still in business!
Yes! Webster & Bennett machines have stood the test of time. Amazing to see these classic British tools still in use and doing heavy-duty work after all these years!
do you ever clean up,
It is a testimony to their machinery, still working well past it's scrap date.....perhaps abandoned by their "colonial masters" when they left more than a century ago!
Industrious people
I love the their machine and their work,im just scared coz they have no proper gear to protect the worker,anyways just be careful guys
Yeah very scary but its their way,i dunno,maybe they are comfortable to work that way😊
Wonder how often someone gets seriously hurt in places like this. And what becomes of them when they do? Is it... Too bad... Next.
Can anyone explain what these gearboxes are used for?
Такие большие станки и такие маленькие люди