Excellent video, and you have a clean, neat, production area... even your foundry is excellent. One thing I didn't see was a temperature check of the melt, or a degas process of the melt, however, I did see what looked like was the pink (Foseco) coverall flux powder applied. Your machine shop is also very good. best I've seen yet from your part of the world. Well done.
It's really good to watch this video because when your engine breaks down it will make you stop buying cheap parts with slave labor. These people earn about 10 dollars a day.
Why do you think those pistons would break? They use the same technological process for making them as in any other factory worldwide. Only difference is that their process is less automatized. Labour work price has nothing to do with durability.
@@KK-ft7mv This is the imperialist and arrogant mindset; with this way of thinking, they invaded countries around the world, enslaved peoples, killed them, and stole their resources. In reality, they carry the same genes as their ancestors, but the difference is that the peoples they once enslaved will now break their hands if they try again.
A factory in a residential area, with a risk of pollution and industrial accidents such as fires, explosions, and leakage of carcinogenic materials into waterways, affecting groundwater for drinking.
Ага, обычно одним канавочным резцом все делают, а тут прям несколько операций. Отливка тоже порадовала, вроде без пор, что странно. Даже термическое закаливание сделали и дробеструй.
Weldone. You have done a great precision job with limited resources. Only result is enough to shut the mouth of people making objections. Weldone again.
Unless they were intentionally not showing us, I didn't see any silicon modification or degassing treatments. Only seen surface fluxing treatment. I don't particularly like seeing water on the floor where charging scrap is sitting. Overall good production line, given the production rates I would estimate.
Протачивать поршень по внешнему диаметру надо в нагретом состоянии (~300°С). Если этого не сделать, то при работе в двигателе он нагреется и примет элипсную форму.
If works isn't crap... maybe is not the fancier piston model, but for a third world tractor is what is needed (better than hand plowing your fields...ask your Great-Grandpa!).
@@biula3278 Pistons for a diesel engine are forged, these are not. They also usually have forged in place steel ring lands to keep compression from beating the ring grooves in the pistons to pieces. Last, ALL pistons are cam ground. That is the piston is larger at the bottom tails of the skirt than it is parallel to the piston pin. These pistons are the same size all around. They will heat and seize.
@honkie247 They do what they can... that's the reason their pistons probably have a short life. They in fact rebuilt them more often than your first class forged ones, but their "third world" tractors keep working, and this is what feed their people.
Olá, como está vocês ,me chamo Reginaldo Barcelo ,tenho observado que o seu trabalho é muito satisfatório, fiquei curioso ,que tipo de areia vocês usam e como ela fica homogênea como tivesse açúcar,qual é a composição? Me explica como fazer?
Really good to see pistons being made. But I would like to see some safety gear worn ?? There must be some very deaf people in these factories doin this all day.
Мой знакомый работает в цехе литья поршней их отливают из специальных гранул которые им поставляют лить из брака и остатков старых плавск строго запрещено а тут льют из чермета соответственно качество страдает да и процес литья примитивный а уж центробежном литье можно забыть .
The part you didn’t see was the metrology and NDT testing. And stress Analysis that’s took place in toilets 🚽 as that’s where they Keep the CMM Xray machine and UV die tester
Salve d'accordo che il riciclaggio dell'alluminio è cosa buona; Ma preferirei che fosse realizzato con forni più efficienti e meno inquinanti e se possibile dotati di alte ciminiere e depuratori per migliorare la qualità e la quantità delle emissioni inquinanti! e con maggiore salubrità per il personale addetto! Non credo poi sia tanto difficile migliorare il processo, rispetto a quanto fatto vedere nel video!
Seems to be an laborious work, not fit fr bulk orders, may be fr only one type of engine is ok. If u want to know the production details have a look of INDIA PISTONS Ltd, Mahale pistons, usha pistons.
Yo me hago unos huevos fritos en chanclas y me quemo los dedos de los pies, pero estos te vierten la colada y no se ponen ni unos tristes guantes o unas gafas.. Será su fé? Será simplemente circunstancial?
Gegen was soll denn da verstoßen werden? Die Kolben werden doch professionell in einer Kokille mit Metallkern gegossen... Klar - man nimmt hier alte Kolben und Kreislaufmaterial, das sollte aber passen. Mit welchem Pulver wird die Schmelze zuletzt behandelt?
Every part in this country has to hit the ground. Lord help you if you was to move one part from one table to another table. NO...THROW IT ON THE FLOOR AND THEN PICK IT BACK UP
It's amazing to realize how much a small workshop can produce!
Its amazing you think this a workshop and you think its amazing
Excellent video, and you have a clean, neat, production area... even your foundry is excellent. One thing I didn't see was a temperature check of the melt, or a degas process of the melt, however, I did see what looked like was the pink (Foseco) coverall flux powder applied. Your machine shop is also very good. best I've seen yet from your part of the world. Well done.
A very complex mould but it saves machining time !!! great job !
Toll, die kleine Drehbank auf CNC umgebaut 👏👍
я тоже всегда за станком работаю в белой наглаженной рубашке
😂😂
😂😂😂😂😂😂😂
галстук одеваешь? если да, тогда ты маэстро
@@ФедяГадюкин-у1у Галстук незя, голову оторвет не дай Бог)
It's amazing to realize how much a small workshop can produce! perfec work
It's really good to watch this video because when your engine breaks down it will make you stop buying cheap parts with slave labor. These people earn about 10 dollars a day.
what a pretender arrogant you are
10$ is a great salary
Maybe a week
Why do you think those pistons would break? They use the same technological process for making them as in any other factory worldwide. Only difference is that their process is less automatized. Labour work price has nothing to do with durability.
@@KK-ft7mv This is the imperialist and arrogant mindset; with this way of thinking, they invaded countries around the world, enslaved peoples, killed them, and stole their resources. In reality, they carry the same genes as their ancestors, but the difference is that the peoples they once enslaved will now break their hands if they try again.
A factory in a residential area, with a risk of pollution and industrial accidents such as fires, explosions, and leakage of carcinogenic materials into waterways, affecting groundwater for drinking.
Эта вода уже на них не повлияет.
Интересное видео, ответственная работа, станки классные, сколько ходят такие поршни?
Aluminum diesel piston! Really. No way. The heat and stress is too high .
Thank you for a very good and interesting video, it was interesting to watch.
Фантастическая кустарщина.
ЧПУ станок под конец приятно удивил.
Ага, обычно одним канавочным резцом все делают, а тут прям несколько операций. Отливка тоже порадовала, вроде без пор, что странно. Даже термическое закаливание сделали и дробеструй.
Very cool process 💪💪💪
Weldone. You have done a great precision job with limited resources. Only result is enough to shut the mouth of people making objections. Weldone again.
😊😊glad to see that they are still wearing their safety approved open toe sandals.
This is a Pakistani factory
Precision work 🫵🏼
Well done.
Congratulations
Bhai apne aluminiyem ka pighlate waqt safed powder ke jesa kya dala tha uska naam kya hai 🙏
Серёгин метод сверления поршней шагает по планете
Unless they were intentionally not showing us, I didn't see any silicon modification or degassing treatments. Only seen surface fluxing treatment. I don't particularly like seeing water on the floor where charging scrap is sitting. Overall good production line, given the production rates I would estimate.
Jestem zaskoczony. Maszyny cnc są wszędzie.
Finished product looks nice, if you did all those procedures in the US you would have $300-$400 in each piston
они от туда к вам и приезжают по 400$.😁
Протачивать поршень по внешнему диаметру надо в нагретом состоянии (~300°С). Если этого не сделать, то при работе в двигателе он нагреется и примет элипсную форму.
мало того, надо еще после стадии отливки прессовать заготовку (ковка), это же дизельные поршни, технологии для бензинок здесь не канают
@@bitsietulloch1797 Just more clickbait from the same websites.
там бочкообразная форма, она должна задаваться программой обработки.
Turning scrap pistons into crap pistons.
If works isn't crap... maybe is not the fancier piston model, but for a third world tractor is what is needed (better than hand plowing your fields...ask your Great-Grandpa!).
@@biula3278 Pistons for a diesel engine are forged, these are not. They also usually have forged in place steel ring lands to keep compression from beating the ring grooves in the pistons to pieces. Last, ALL pistons are cam ground. That is the piston is larger at the bottom tails of the skirt than it is parallel to the piston pin. These pistons are the same size all around. They will heat and seize.
@honkie247 They do what they can... that's the reason their pistons probably have a short life. They in fact rebuilt them more often than your first class forged ones, but their "third world" tractors keep working, and this is what feed their people.
@@biula3278 как же американцы любят это слово.. страна третьего мира. вы значение знаете? или вам сказали и вы понесли в массы.
I love the description of this channel. Lmfao
Olá, como está vocês ,me chamo Reginaldo Barcelo ,tenho observado que o seu trabalho é muito satisfatório, fiquei curioso ,que tipo de areia vocês usam e como ela fica homogênea como tivesse açúcar,qual é a composição?
Me explica como fazer?
Ахуеть😮😮😮,но главное работать будет😅😅
熟悉的工具 熟悉的加工方式 早期中国也是这样生产的。视频中的cnc系统都是中国的华兴 没想到在中国没多少人用的系统居然出口到了巴基斯坦
Good morning. CAN I know what the powder that you add to purify
😊🙏👍🎉👏👍👍👍. Хорошо. Да.
How this mold is made and from what materials so it gives such a smooth surface?
Machined, cast steel molds. During casting the surfaces are coated for protection and easy release of the cores and castings...
Really good to see pistons being made. But I would like to see some safety gear worn ?? There must be some very deaf people in these factories doin this all day.
Мой знакомый работает в цехе литья поршней их отливают из специальных гранул которые им поставляют лить из брака и остатков старых плавск строго запрещено а тут льют из чермета соответственно качество страдает да и процес литья примитивный а уж центробежном литье можно забыть .
Ну хоть из старых поршней льют это уже хорошо (худо бедно сплав тот) .Им лишь бы ходило .1 000 000 километров что-б грузовик проехал им это не надо.
Ну хоть не из банок от кока-колы и в стальной кокиль, а не в песчаную форму.
@@nikita87biker а ты думаешь, он там меньше ездит?
Woow Amazing❤
They'll regreet
not having Eye 👓👀protection,
once a little metal piece gets in their eyes🙈😩
Accidents Happen.!!
The part you didn’t see was the metrology and NDT testing. And stress Analysis that’s took place in toilets 🚽 as that’s where they Keep the CMM Xray machine and UV die tester
ما شاء الله عمل ممتاز
Parabéns
Nice work!!
Salve d'accordo che il riciclaggio dell'alluminio è cosa buona; Ma preferirei che fosse realizzato con forni più efficienti e meno inquinanti e se possibile dotati di alte ciminiere e depuratori per migliorare la qualità e la quantità delle emissioni inquinanti! e con maggiore salubrità per il personale addetto! Non credo poi sia tanto difficile migliorare il processo, rispetto a quanto fatto vedere nel video!
Тогда ты сможешь их купить всего в три раза дороже.
Seems to be an laborious work, not fit fr bulk orders, may be fr only one type of engine is ok. If u want to know the production details have a look of INDIA PISTONS Ltd, Mahale pistons, usha pistons.
But where is heat process.if without heat process piston have seez issue.
Heat process also perform in this video
WHY NEVER ANY PROTECTIVE GEAR? FEELS WEIRD!!!!!
pistoane turnate pe (geninchi )nu vreau niciodata asa ceva astea sant pentru jucari
Bạn cho bột gì vào vậy
👍👍👍👍👍👍👍😎
Pstom de alumínio???
Но все равно хорошо
Bravo
😃Da werden MAHLE-Kolben produziert😁
I see the alloy is a tightly controlled proprietary formula
Throw a bunch of metals together
а зачем они поршня сверлят?
дренаж масла
@@bitsietulloch1797 спасибо
aluminum? that cant be right.
That's why it's trash
good work i think theses are of Bed ford rngine
👍
Whats the name of that vibrating machine
the vibrator 😂
Rumbler.....🤔😏🇬🇧
@@EnglishTurbines barelling machine
Parece ser que algunos de estos amigos tienen prohibido hacer el uso de una pala. Todo lo hacen a mano pelona!! 😂😂😂
Поршня такого качества не те,
why drill holes in the piston :\
Oil channels for lubrication...
EKOLOGIE? KAPUT!!!!!!!!!!!!!!!😂
Yo me hago unos huevos fritos en chanclas y me quemo los dedos de los pies, pero estos te vierten la colada y no se ponen ni unos tristes guantes o unas gafas..
Será su fé? Será simplemente circunstancial?
aguem que fla minha língua porque esses cara trabalha numa GAMBIARRA DO CARALHO
Сплошные нарушения технологии литья .
Gegen was soll denn da verstoßen werden?
Die Kolben werden doch professionell in einer Kokille mit Metallkern gegossen...
Klar - man nimmt hier alte Kolben und Kreislaufmaterial, das sollte aber passen.
Mit welchem Pulver wird die Schmelze zuletzt behandelt?
È un disossidante/flussante per purificare il metallo fuso...
Potrebbe essere anche borax
@@KarloausbodoArschthere is nothing professional here
Every part in this country has to hit the ground. Lord help you if you was to move one part from one table to another table. NO...THROW IT ON THE FLOOR AND THEN PICK IT BACK UP
Wash the parts and put them back on the dirty ground.
give me mycar stelis far and i be good
Oaa
仕事雑、物は大切にしないと
😂😂😂
Что за порошок он добавляет ,?
Ариэль 😂
сода что бы шлак и мусор от расплава отделить
@@НикитаДинисенко-к9в Пищевая или каустическая ?
@@11megadevais77 1
Флюс, еще вносят по хорошему дегазаторы, но тут и без этого справляются.