I get so much joy out of seeing other people appreciate the wonderful person he is. Proud of you dad! He has an amazing workshop with every detail intentional. A powered attic ladder the raises, lowers and includes a trolley for hauling items up or down only scratches the surface. His home is the same way with custom racks for his hair dryer, custom step ladders with hand grabs and more. His work is phenomenal and worthy of a series.
Charles where can I find his plans to build your Dad's box joint jig. I failed to get it when I first viewed his video. Now I am finally pensioned off I have a bit of time to do something for myself. Just no money to purchase industry made tools. (Seniors don't get lots for pension ) I found your Dad's video again but I have not been able to find his plans. Can you direct me where to find them? May God bless. Murray Lowe
There are some very nice additions to the threaded-rod-carrier box joint jig. However, the shared wisdom of pulling, glue/not-glue, options for mounting, and all those tips, are hugely valuable. Thanks so much Mr. Stiles.
Ive watched literally hundreds of videos concerning woodworking and this is the single best video i've ever seen. Very informative and precise in detail. Thank you for the time and effort involved.
did i just watch a 32 minute video that was shot in a single take? every second was great information. i've been wanting to build one for a long time and i've seen a bunch, but i love this one. thanks!
Thanks for plans, nice to see fellow woodworker that is helping others for free, Built mine works fine, now can make grandchildren some nice toys Thanks again Steve
Great video for the following reasons: Well explained and demonstrated. Clear voice. No silly music or face pulling. Not patronising. A brilliantly simple to build jig that does what you want it to. Hope you do more videos. Thank you.
Wow ! I built it and just love it. I am not what one would call an accomplished woodworker but, following your clear and accurate instructions, I completed the project with a minimum amount of hair pulling. Woodworking gives me a reason to get up in the morning but, lacking the imagination to do anything serious, I would be dead in the water without the generous sharing of knowledge and talent by guys like you. THANKS pal ! Brent
The organization of this shop is astounding. That back storage panel is absolutely incredible! Amazing work shop. Also, I'm a Dewalt fan as well. They are the best tools you can buy!
I know this video is very old but hopefully you are still around and doing the amazing work you have shown here. I have a couple of the box joint jigs for various size fingers similar to the first one you showed. I get mediocre results with them. I decided to build one new higher precision jig and was considering pattern and screw type jigs. I liked the simplicity of the screw type jigs and when I saw your design I knew that was the one. So many great features. The clacker and mirror are pure genius. The adjustable edge stop, the sacrificial backer board and the clamping system are really well thought out. And with the free plans provided it was a simple but accurate build. Many thanks sir!
I have a similar jig that I built several years ago ,however yours is far and away better and much simpler to build. Thank you for taking time to share the operation of the jig and most of all the very detailed pdf. The presentation is professional quality. Again thank you..
i love this video. the cam on threaded rod idea, that amazing collection of tools in the background and how every inch is used up, and the great explanation from a man with years of wisdom.
For some reason I keep coming back to watch your videos, what a pleasure it is to spent half a hour in your company. All the best, love from England 🇬🇧
The free plans and jig guide that you supplied are amazing. I am impressed by your excellent presentation. I'm thankful that there are brilliant people like you out there, and that you take the time to share your wisdom.
HI Ed, Just spent half my weekend building your box joint jig. All I can say is "WOW!" For the first time, I have a home built jig that gives me consistent results as long as I do my part and practice due diligence in setup and operation. I added sand paper as a gripping surface to the faces of the clamps to improve the work piece holding ability. but beyond that, no other significant modifications. Thanks for putting this out there!
I built your jig a year ago and love using it. Purchased a flat grind full kerf blade to go with it and haven't had a single problem. Thanks for sharing and the free plans. you are the best.
I have a problem with this video Ed! I have watched it 5 times now and I will probably have to watch a sixth time. The reason is that my eyes are always wondering around looking at your absolutely fabulous wall of tools and how they are laid out. What a great shop you have and huge array of tools. How many cordless drills does one man need? As many as he has space for!! lol...
+bryan batts My NEW shop is under construction and will probably be ready around Christmas. But I would sure like a shop tour of Eds shop. I just can't get over how well laid out it is!
+David Handley My sentiments exactly. Ed's tool wall is amazing. I'm currently setting up a new shop and hopefully my tool wall will look as organized as Ed's.
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Ed, Just wanted to add to the note I wrote several days ago.. I got my table saw put back together yesterday, and put the slides on... I made a couple of cuts on scrap 1/4" ply, and it worked first time... I finished it up today putting the safety block at the rear, putting the tape down so I know where I am, made a pointer out of aluminum flashing... I took an old bed apart, and took the drawers apart, and used the jig to make 2 drawers for the work bench... I cannot believe how easy the jig is to use, and so accurate..... For my thoughts Ed, I thank you, you are a genius many thanks........
I have seen many, many jigs with al type of ways to do box joint, manufactured by woodworkers but yours take the firs place for simplicity and accuracy fantastic excellent work.
Well, I finished my jig a few days ago. I have yet to install the aluminum stop but the rest is complete. I am building a tool box and wanted to make a tray. I have never attempted box joints or any kind of dovetail work. I learned a lot on the process from this video and applied it along with this jig yesterday. The result was fantastic. I ended up with very snug joints and with the help of a finishing hammer and a piece of scrap knocked the four joints into place. Awesome result. Next, some minor sanding. Again, thank you.
made my 1st plunge router jig today, was just checking out what others do.. this truely made me want to pimp out my jig lol... great jig and well explained!!!...love the way u used threads of rod to calculate revolutions to distance... true craftsman!!!!....happy wood working sir!!!!
"Rear view mirror"... Brilliant - absolutely brilliant! This will keep the fine sawdust out of your eyes. I built a jig today which I will now throw away and build this one. Thanks, Ed.
Ed, I've looked at several box joint jig ideas and I believe this is the best I've seen. So much so that I have drawn plans and have now made one. It works great just as you demonstrated. THANKS FOR SHARING!
This is a great video. I have watched it about 10 times now as I am building the jig. I can hardly wait to finish it and put it to work. Thank you for taking the time to share. You can tell a lot about a man by how he organizes his shop.
Best box joint jig I've ever seen! Love the cam, you don't even have to look at your alignment, this also let's you focus more on your work. Also love the mirror idea! And your presentation was exemplary! Thank you for sharing.
Just completed my version of your box joint jig and the plans were very helpful. Thanks much for the plans. The only changes I made were ball bearing for the rod at the crank end, rounded off nut epoxied to the rod to fit in the ball bearing, a drilled out nut to create a metal sleeve at the opposite end of the shaft, Adjustable quick release stop for accurately placing the sides in the clamp and wood strip on the fence back with matching dato in the carriage assembly. After a bit of fine tuning the carriage rides smooth and I am loving the accuracy. Using my dato blades with a .01" spacer, the 1/4" joints fit perfectly. Even my first test box looked very nice. Cutting the box joints is a much shorter job than making and fitting the tops and bottoms. I added the mirror and it is a great improvement for visibility while making cuts. The tape measure really helps when I have problems counting. I made an adjustable plexiglass indicator easily match marking on the tape measure. I clearly have way too much time on my hands.
One of the best examples I have seen. I think I will stop looking now and make mine modelled on what I have seen here. I really like the cam at the end giving not just visual but also audio confirmation of full crank circle. Nice!! Thank you for posting this. Hello from New Zealand.
Ed. Great video! I dabble in woodworking and have tried a few different box joint jigs over the years but never cared much about the set up and results. I came across your video and was inspired to give it a try. Boy, am I glad I did. This jig gives excellent results regarding accuracy with minimal effort in set up. I’ve tried various size box joints and I’m very pleased with each. I just wanted to say “thank you for sharing”. This is the best box joint jig by far and I’m sure others will come to the same conclusion should they decide to try it. I am appreciative!
Ed just wanted to thank you for the video. I finish building this jig today, did my first cuts and they turned out perfect to the point that i could assemble them into a box! I'm really new to woodworking so getting things right the first time; that almost never happens... Oh and thank you for the plans too.
Hi, Ed, I saw your jig on you tube and was very impressed. I used the online plans and built my own with one change - I used 5/8 " x 8 as the main drive for the carriage (only requires half the turns) The hex nuts were expensive so I made the main nut out of epoxy inside the block of wood. It worked out great, very accurate. Thanks much.
This jig was so unique it left me begging for close up's and different camera angles! The Lead Screw 1/16th" cick stops had me smiling ear to ear! I love it!! 🥰 Wakodahatchee Chris
Ed Stiles, Thank you for posting your plans for us folks. I returned my box joint jig because of damage but in-between the old and new I watched your video. So I canceled my order all together and will be building yours. Thanks so much for the plans.
So very simple and elegant, love the walk through and agree, you have a well organized shop. Thanks for sharing, your sled is the one I think I will plan to build for my shop in the coming days.
Hi Ed, Looks like you have the dream shop and I can't wait to see more vids. I feel like your narration and explanations are ideal for teaching and inspiring. Thanks for the great work and I encourage you to move forward!!!!
Ed I am a beginner to woodworking and must say your box jig is one of a kind out of all the jigs on the internet even the ones my friends paid for this has to be the best one of all believe me when i say "Ed your a Genius" from one young woodworker thank you for sharing your plans as my allowance is not enough to purchase materials and plans. So thanks a Million Ed! I look forward to other youtube videos from you and your work expertise plus your shop is amazing and one day I hope to own one just like yours Ed!
Ed, I can't say enough good things about you video. I'm throwing my old sled in the scrap pile and making this jig tomorrow. Thank you for sharing your wisdom and the plans for this jig. I would encourage you to make some more videos, I'd watch them all. Maybe a video on your tool wall, I think we all have tool wall envy
Hi Ed, The presentation of this jig video was exceptionally well done. I hope you will be making additional videos on other topics. I think there is a great deal more we can learn from woodworkers such as yourself. The screw advance sleds are definitely more accurate than the peg sleds and they are so much easier to change the finger size. Thank you Sir. Derek
Thank You. This is a fantastic jig. You have solved more problems and seems to put an end to the test cuts in a relatively uncomplicated build. This is also one of the best explanations of how the jig works and how you interact with it to get what you want. Your shop organization is wonderful to see. You could do anther segment on just that, not sure it would sink into me, but it is a worthy goal and I would watch it.
This Video never gets old , I keep watching it to re-enforce my skills. Ed two small things keep track of your pencil. maybe add pockets to apron. and for 5/16th box joint is it cut one turn, cut then 9 turns, you said 10. I have made a chart for each size up to an inch. I also have made and used several different jigs. your's is the best for me. I am disabled due to a stroke and do all my woodwork only using my right hand. I still have all my fingers.
I'll also put my vote in for an extensive shop tour. That's the most amazing wall of modern tools I've ever seen. And I like the fact that you're using three dimensions of the space, not just hanging your tools on their sides: much more space efficient that way.
Ed, just finished making the box joint jig with your plans... I made a few minor changes, as I am retired on a fixed income, I made mine from all scrap lumber that I have laying around the shop... All my wood is particle board from an old cabinet that I took apart, with the exception of the base. That I made from 1/2 inch old ply wood again laying around the shop.... The only items I had to buy is the hardware... I don't have the slide on it yet, as my table saw is upside down in the shop waiting for parts to put it back together..... Love this jig, can't wait to give it a test run....
Based on your 2 videos, this jig, your presentation, and the small view we have of your workshop, it is clear you have tons of knowledge that many of us want. Please, please, please make more videos.
Hello Ed. I have watched far too many videos on box joints. Yours is head and shoulders above the others. I just finished making one from your plans and love it. I did make on modification. I incorporated a very simple and inexpensive vacuum port into the blade stop. I also agree with many others that you should consider producing more instructional videos and share our vast knowledge. A detailed tour of your shop would be something to look forward to.
Hello Mr. Stiles! What an amazing work. The box joint jig is a fantastic tool; your explanation is clear and straight forward; and your shop is an inspiration. Hope to learn more with you. Thanks for sharing your experience with us. Cheers from Brazil!
Just finished building your box joint jig. Fantastic! Accurate every time (as long as I don't lose count of rotations) and your promise of not needing test pieces is on point. Thanks for a great video, and thanks for the plans.
I just stopped your video at about halfway and went to the plans and WOW!!!! The detail is amazing and I thank you for posting these absolutely free for anyone to use. I have subbed and like this video. To be honest with you, I wasn't going to watch it all the way through because you threw a few curly ones up regarding the simple jig but, I persevered and am so glad I did. Many thanks for your generosity. Regards from down under.
Thank you Ed, this jig is the BOMB!!!! I think it is the best box joint jig out there. I've see a few, and some from very well known and respected you tube video makers, and I think your jig beats them all. Also, I've seen other posts comments here, and have to agree. Your video is also the bomb. Very clear description/presentation and enjoyable to watch. I'm thinking you've had several years as a school shop instructor? Watching your video takes me back to my old HS shop days. I've watched your video here several times, and enjoyed it every time. Thanks again.
Thank You for the video I made one with a few modifications for my disability of a stroke using only my right hand. the blade guard I put a pull handle. I love the precision. On a single blade I added a piece of paper as a shim. My dado set was off a good bit for a 1/4 inch I had to add .o39 shims to make it work. I still have to learn to count. The mirror was a great asset. I used 2 inch aluminum angle 1/8 inch thickness for stop. I tried several other types of jigs as you did, no satisfaction like this one. remember where to keep your pencils. Thanks again, Rick P.
I love making machines and gizmos out of wood, and I had great fun making your jig. I looked at more than a dozen designs online before choosing yours -- it is by far the best of the bunch. A few measurements would have helped, but the video was very clear and your explanations were excellent. I just finished my jig and can't wait to try it out. Wish I could see your workshop. Awesome!
Thank You very much for taking the time and effort to share your tips, tricks and innovations, I've gotten a lot of good insight for making my own jig!
I built this jig and just tried it out for the first time a few minutes ago; the results were a perfect box joint on my first try. Thanks Ed for the great video and plans, the only changes I made were to put the crank on the left side since I'm left handed and I used a spring instead of rubber bands for the "clacker". Now I'm thinking that it would be fun to add a stepper motor and microcontroller to position the carriage.....ah, a project for another day :-)
I recently finished my version of your jig. It works great! I watched the video many times in order to make drawings of the front and back to build from. I have several close up pics and will attempt to link to them if I can figure out how. As said in so many ways, all about this video is first class. It's my favorite video to date. You and your presentation are no small part of it. I will be changing the stop to more of a wall to accommodate 4 sides at a time. By offsetting two like sides at set up with a drill bit of proper size, accuracy should be maintained.
Lovely build and I already hit the Like button after the early suggestion of racking the jig for looser hinges. Great tip. I've also seen a similar effect between only running the piece one way, (then lifting or cutting backward for the next finger) versus pulling it back across the saw before making the next finger. It can make the difference between assembling by hand or by mallet! I have not read every comment left over the last 5+ years, but it occurred to me that if you needed to drop your precision to 1/32", a second flat on your cam would do the trick, allowing you to lock with the handle in the upward position. Further divisions could also be made with four or more flats, but then we're getting into Mathias's gears, which add complexity and noise to the process. Having the cam be interchangeable would allow you to skip those extra "bumps" when you don't need them. Should I build one of these, I may take tips from several of you inventive folks, as I see different pros and cons in each type of jig. Thanks for sharing your work.
Great jig and great presentation. I will make one of these in the near future. I am anxious to see more of what you've done. I'm stuck sitting here healing after prostate surgery (all went very well, robots are wonderful) and exploring the internet to see how I can improve my shop and techniques. I love your "turn counter". Simple and very effective.
Ed, WOW! I know this post should have something to do with the box jig, but through out the video all I wanted to look at was your back wall! It's amazing...I thought my OCD was bad, but sir you have taken it to a level that I could only hope to achieve. I am blown away by how much stuff you have been able to organize on one wall, you make me want to go out into my shop and re-organize every wall in my shop. I hope soon you would provide us all with a shop tour video of your shop. I would love to see the other things you have done with your shop. Masterfully done sir.
Thank You Ed! What a straight forward "Get it done approach" ! I've looked @ many other jigs on the internet as well and I applaud yours and look forward to building it!!!!!!!!
Thanks so much Ed; by far the best that I have seen. I've finished my jig and cannot break my first trial joint! I am about to make 27 exposed front drawers for my kitchen, and have a number of other jobs in mind
Woohoo Ed. Thanks for supplying the plans. The timing couldn't have been better. I am planning on getting rid of all of the plastic drawers in my shop. What a pain they are to deal with and are constantly fallout out of the frames. You've made a friend for life with this jig. I'll let you know how I make out.
I finally got this jig built and I love it! This has got to be the most accurate and flexible (pin placement) box joint jig I have ever used. Great job Ed!
This is excellent and I like the way you explained everything so well and your ability to make the video is as good as if not better than most. Thanks and enjoy your woodworking
I FOUND IT!!!! A year ago I watched this video and decided I wanted this box joint jig. I’ve had to watch 30 other jig videos to find this one again. Yay!!
This video was an absolute joy to watch and think through. I am going to make this jig as I am a big fan of simplicity and yours is one of the best I have ever seen. Thank you!
Thanks Ed. I found your plans and I made your terrific box joint jig. It works great first time up, The only modification I made was I inserted nylon washers adjacent to each post which makes adjustment a dream. Once again thanks! Pete (from down under)
Thanks Ed. I built your jig with a couple of variations. Worked perfect first time, once I got my DADO blades set up. Finished my first project, a sewing box for my partner. I just wish my workshop was set up as well and as neat as yours. Regards
I love your videos. I can't hep but think of my grandfather when I watch them. No other reason really other than his incredibly even voice and patience (ok, his name was also Ed). He explained things just like you did, made my learning really educational and fun at the same time. Thanks Ed!
@@evilwoodchuck There's always one like you out there lurking and trolling. Just waiting for the chance to show how much better and smarter you are than everyone else.
This is fantastic Ed. I`ve got your plans and i`m starting today. Thanks so much for taking the time to make this video and providing all the dimensions . This attention to detail is invaluable to woodworkers of all levels. And your shop, what can I say.
Ed, I really appreciate all the effort you went through to make the video, as well as your great detailed plan to share. It is a very clever jig, and I've just got to try this. Thank you so much.
Ed, I see this is a fairly old video, so I hope this finds you healthy and happy thru this pandemic. This is a fantastic jig - very clever design, and I'm currently building one. Your video was excellent, with great explanation and attention to detail. I did find myself wishing for a second camera view for a closer look at certain points, but I can't really fault you for that. Good clear audio and none of the obnoxious overdubbing and music so common out there. Love your shop, btw. 👍
First of all thank you for sharing, it was very informative & fantastic presentation..as a young, novice wood worker, I would love to build your jig...but wouldn't be comfortable winging it without any kin of plans, or directions....like others have said, plans would be a great gift that truly keeps on giving...ps...you have no idea how jealous I am of your shop...Thanks again
Just finished up my box joint jig from your plans and video. It works awesome! Haven't made anything great yet, just playing to see how it works. Thanks a million, Ed!
It's been months but I finally got around to it and built a jig for myself. It works great; just like you said. I need to tweak the stop a bit and practice with setting the blade height but this is going to come in very handy. Thanks for sharing
Nice to see another guy with some gray hair making these videos! What a well thought out, carefully presented video, Ed. Very well done. I have always had a fondness for box joints and with few exceptions, find them every bit as attractive as dovetail joints.....................and WAY easier to produce. Your jig is definitely my next build over the coming MLK weekend. Thanks for the great content. And I echo what many others have said. Put up more videos! You are a true teacher.
Ed. You have a really great shop! Extremely neat and well organized! As others have asked, how about a video tour of your shop? I'm sure it would give others some ideas on shop organization, which a lot of us could use. ("cough, (me) cough"). Great job on your box joint jig. It's evident you taske pride in your work. Thank you for your time.
BEST JIG I EVER SAW !!!! WISH I WAS SMART ENOUGH TO MAKE ONE. BET THAT TOOK HOURS TO MAKE...... LOOK AT YOUR SHOP. SO NICE. IT WOULD TAKE ME A DAY TO FIND THE TOOLS TO MAKE IT !!!!
BOX JOINT JIG BLADE AND NEW STOP DESIGNRegarding the type of blade, I use only a 10" combination blade with a 1/8" flat-bottom kerf. Mine is a Forrest Woodworker II Combination Saw blade model WW10401125, but any 10" blade which produces a flat-bottom 1/8" kerf, such as a rip blade, would work. Also works great as your everyday cutting blade.With the 1/8" blade, you can then make finger joints ranging from 1/8" to as large as you like in 1/8" increments, or can even intermingle different sizes. For example, to make 1/8" finger joints, you would cut, crank 4 times, cut, crank 4 times, etc. To make the joining sides, you would first crank 2 times, then cut, crank 4 times, cut, etc. To make 3/8" finger joints you would cut, crank 2 times, cut, crank 2 times, cut, crank 8 times, cut, crank 2 times, etc. I made a chart you can use as a guide: www.dropbox.com/s/8c0xfiqkrzjt9qr/box%20joint%20jig%20guide.pdf?dl=0There are numerous advantages to using the standard saw blade. The 10" blade with its 1/8" kerf takes less power than wider box joint or dado blades, the 10" diameter produces about a 25% higher speed at the cutting edge, the standard combination blade generally has more teeth for a smoother cut, and you can leave the combination blade on the saw to do your regular cutting.On a final note, I now use a simple stop to replace the aluminum piece on the original. I just fasten a small piece of wood (or drill a hole and insert a short piece of dowel) on the right side of the sled to use as a stop. Then I take a scrap of 1/4" MDF or similar, about 3-4" by 12" or more and lay it against the stop. Then I make a pass through the saw which trims the scrap to the edge of the blade. I can then align my pieces to be cut against this scrap, clamp them in place and then remove the scrap and set it aside. To facilitate removing the scrap, back up the crank just a little to release the tension.
+Ed Stiles I look forward to you making more videos. Would love it if you even did a simple "shop-tour" video. I can't stop searching that wall behind you to see all your tools so nicely organized. You have nearly 6000 subscribers now!
I get so much joy out of seeing other people appreciate the wonderful person he is. Proud of you dad! He has an amazing workshop with every detail intentional. A powered attic ladder the raises, lowers and includes a trolley for hauling items up or down only scratches the surface. His home is the same way with custom racks for his hair dryer, custom step ladders with hand grabs and more. His work is phenomenal and worthy of a series.
Charles, that sounds so amazing!! Maybe you could convince your father to share a workshop or home tour!
9
pro trick : watch movies on Flixzone. Been using them for watching lots of of movies these days.
@Kairo Malachi Yup, I have been using flixzone for months myself :)
Charles where can I find his plans to build your Dad's box joint jig. I failed to get it when I first viewed his video. Now I am finally pensioned off I have a bit of time to do something for myself. Just no money to purchase industry made tools. (Seniors don't get lots for pension ) I found your Dad's video again but I have not been able to find his plans. Can you direct me where to find them?
May God bless.
Murray Lowe
Watched this years ago and built it. Excellent instructor. Engineers who can design, build AND explain are a rare item.
There are some very nice additions to the threaded-rod-carrier box joint jig. However, the shared wisdom of pulling, glue/not-glue, options for mounting, and all those tips, are hugely valuable. Thanks so much Mr. Stiles.
Ive watched literally hundreds of videos concerning woodworking and this is the single best video i've ever seen. Very informative and precise in detail. Thank you for the time and effort involved.
did i just watch a 32 minute video that was shot in a single take? every second was great information. i've been wanting to build one for a long time and i've seen a bunch, but i love this one. thanks!
Thanks for plans,
nice to see fellow woodworker that is helping others for free,
Built mine works fine, now can make grandchildren some nice toys
Thanks again Steve
Great video for the following reasons: Well explained and demonstrated. Clear voice. No silly music or face pulling. Not patronising. A brilliantly simple to build jig that does what you want it to. Hope you do more videos. Thank you.
I agree with you
What a great presenter you are ! So organized with a totally open and approachable manner. . You're a gift to UA-cam, thank you.
Wow ! I built it and just love it. I am not what one would call an accomplished woodworker but, following your clear and accurate instructions, I completed the project with a minimum amount of hair pulling.
Woodworking gives me a reason to get up in the morning but, lacking the imagination to do anything serious, I would be dead in the water without the generous sharing of knowledge and talent by guys like you.
THANKS pal !
Brent
I have been useing the same style jigs for 30 yrs. It is easy to make ,fast to use, cheap,and simple to adjust. Thanks for the good video .
The organization of this shop is astounding. That back storage panel is absolutely incredible! Amazing work shop. Also, I'm a Dewalt fan as well. They are the best tools you can buy!
I know this video is very old but hopefully you are still around and doing the amazing work you have shown here. I have a couple of the box joint jigs for various size fingers similar to the first one you showed. I get mediocre results with them. I decided to build one new higher precision jig and was considering pattern and screw type jigs. I liked the simplicity of the screw type jigs and when I saw your design I knew that was the one. So many great features. The clacker and mirror are pure genius. The adjustable edge stop, the sacrificial backer board and the clamping system are really well thought out. And with the free plans provided it was a simple but accurate build. Many thanks sir!
I have a similar jig that I built several years ago ,however yours is far and away better and much simpler to build. Thank you for taking time to share the operation of the jig and most of all the very detailed pdf. The presentation is professional quality. Again thank you..
i love this video. the cam on threaded rod idea, that amazing collection of tools in the background and how every inch is used up, and the great explanation from a man with years of wisdom.
For some reason I keep coming back to watch your videos, what a pleasure it is to spent half a hour in your company. All the best, love from England 🇬🇧
The free plans and jig guide that you supplied are amazing. I am impressed by your excellent presentation. I'm thankful that there are brilliant people like you out there, and that you take the time to share your wisdom.
HI Ed,
Just spent half my weekend building your box joint jig.
All I can say is "WOW!" For the first time, I have a home built jig that gives me consistent results as long as I do my part and practice due diligence in setup and operation. I added sand paper as a gripping surface to the faces of the clamps to improve the work piece holding ability. but beyond that, no other significant modifications.
Thanks for putting this out there!
I built your jig a year ago and love using it. Purchased a flat grind full kerf blade to go with it and haven't had a single problem. Thanks for sharing and the free plans. you are the best.
I have a problem with this video Ed! I have watched it 5 times now and I will probably have to watch a sixth time. The reason is that my eyes are always wondering around looking at your absolutely fabulous wall of tools and how they are laid out. What a great shop you have and huge array of tools. How many cordless drills does one man need? As many as he has space for!! lol...
How about a shop tour huh David!
+bryan batts My NEW shop is under construction and will probably be ready around Christmas. But I would sure like a shop tour of Eds shop. I just can't get over how well laid out it is!
+David Handley My sentiments exactly. Ed's tool wall is amazing. I'm currently setting up a new shop and hopefully my tool wall will look as organized as Ed's.
Lol I also lost five minutes looking at the wall. It's a very nice wall.
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Ed, Just wanted to add to the note I wrote several days ago.. I got my table saw put back together yesterday, and put the slides on... I made a couple of cuts on scrap 1/4" ply, and it worked first time... I finished it up today putting the safety block at the rear, putting the tape down so I know where I am, made a pointer out of aluminum flashing... I took an old bed apart, and took the drawers apart, and used the jig to make 2 drawers for the work bench... I cannot believe how easy the jig is to use, and so accurate..... For my thoughts Ed, I thank you, you are a genius many thanks........
I have seen many, many jigs with al type of ways to do box joint, manufactured by woodworkers but yours take the firs place for simplicity and accuracy fantastic excellent work.
Well, I finished my jig a few days ago. I have yet to install the aluminum stop but the rest is complete. I am building a tool box and wanted to make a tray. I have never attempted box joints or any kind of dovetail work. I learned a lot on the process from this video and applied it along with this jig yesterday. The result was fantastic. I ended up with very snug joints and with the help of a finishing hammer and a piece of scrap knocked the four joints into place. Awesome result. Next, some minor sanding.
Again, thank you.
made my 1st plunge router jig today, was just checking out what others do.. this truely made me want to pimp out my jig lol... great jig and well explained!!!...love the way u used threads of rod to calculate revolutions to distance... true craftsman!!!!....happy wood working sir!!!!
"Rear view mirror"... Brilliant - absolutely brilliant! This will keep the fine sawdust out of your eyes. I built a jig today which I will now throw away and build this one. Thanks, Ed.
Ed, I've looked at several box joint jig ideas and I believe this is the best I've seen. So much so that I have drawn plans and have now made one. It works great just as you demonstrated. THANKS FOR SHARING!
This is a great video. I have watched it about 10 times now as I am building the jig. I can hardly wait to finish it and put it to work. Thank you for taking the time to share.
You can tell a lot about a man by how he organizes his shop.
Best box joint jig I've ever seen!
Love the cam, you don't even have to look at your alignment,
this also let's you focus more on your work.
Also love the mirror idea!
And your presentation was exemplary!
Thank you for sharing.
Just completed my version of your box joint jig and the plans were very helpful. Thanks much for the plans. The only changes I made were ball bearing for the rod at the crank end, rounded off nut epoxied to the rod to fit in the ball bearing, a drilled out nut to create a metal sleeve at the opposite end of the shaft, Adjustable quick release stop for accurately placing the sides in the clamp and wood strip on the fence back with matching dato in the carriage assembly. After a bit of fine tuning the carriage rides smooth and I am loving the accuracy. Using my dato blades with a .01" spacer, the 1/4" joints fit perfectly. Even my first test box looked very nice. Cutting the box joints is a much shorter job than making and fitting the tops and bottoms.
I added the mirror and it is a great improvement for visibility while making cuts.
The tape measure really helps when I have problems counting. I made an adjustable plexiglass indicator easily match marking on the tape measure.
I clearly have way too much time on my hands.
Please do more videos. This was the best explanation of a lead screw box joint jig that I've seen.
I viewed your video at least 8 times and made my own box joint jig. Your explanation was thorough enough I didn't need plans. Thank you
Fantastic jig. I just made one and extremely impressed with how easy it is to be accurate. The Flat side on the wheel is yet another top idea!!
One of the best examples I have seen. I think I will stop looking now and make mine modelled on what I have seen here. I really like the cam at the end giving not just visual but also audio confirmation of full crank circle. Nice!! Thank you for posting this. Hello from New Zealand.
Ed. Great video! I dabble in woodworking and have tried a few different box joint jigs over the years but never cared much about the set up and results. I came across your video and was inspired to give it a try. Boy, am I glad I did. This jig gives excellent results regarding accuracy with minimal effort in set up. I’ve tried various size box joints and I’m very pleased with each. I just wanted to say “thank you for sharing”. This is the best box joint jig by far and I’m sure others will come to the same conclusion should they decide to try it. I am appreciative!
Ed just wanted to thank you for the video. I finish building this jig today, did my first cuts and they turned out perfect to the point that i could assemble them into a box! I'm really new to woodworking so getting things right the first time; that almost never happens... Oh and thank you for the plans too.
Hi, Ed, I saw your jig on you tube and was very impressed. I used the online plans and built my own with one change - I used 5/8 " x 8 as the main drive for the carriage (only requires half the turns) The hex nuts were expensive so I made the main nut out of epoxy inside the block of wood. It worked out great, very accurate. Thanks much.
This jig was so unique it left me begging for close up's and different camera angles! The Lead Screw 1/16th" cick stops had me smiling ear to ear! I love it!! 🥰
Wakodahatchee Chris
Ed Stiles,
Thank you for posting your plans for us folks. I returned my box joint jig because of damage but in-between the old and new I watched your video. So I canceled my order all together and will be building yours. Thanks so much for the plans.
So very simple and elegant, love the walk through and agree, you have a well organized shop. Thanks for sharing, your sled is the one I think I will plan to build for my shop in the coming days.
Made a jig following your plans. Worked like a charm. My sincere thanks for taking the time to put up the video.
Hi Ed, Looks like you have the dream shop and I can't wait to see more vids. I feel like your narration and explanations are ideal for teaching and inspiring. Thanks for the great work and I encourage you to move forward!!!!
Ed I am a beginner to woodworking and must say your box jig is one of a kind out of all the jigs on the internet even the ones my friends paid for this has to be the best one of all believe me when i say "Ed your a Genius" from one young woodworker thank you for sharing your plans as my allowance is not enough to purchase materials and plans. So thanks a Million Ed! I look forward to other youtube videos from you and your work expertise plus your shop is amazing and one day I hope to own one just like yours Ed!
Mr Stiles thank you for sharing everything. You are a wonderful woodworker. May God Bless you.
Ed, I can't say enough good things about you video. I'm throwing my old sled in the scrap pile and making this jig tomorrow. Thank you for sharing your wisdom and the plans for this jig. I would encourage you to make some more videos, I'd watch them all. Maybe a video on your tool wall, I think we all have tool wall envy
Ed, thank you for sharing your excellent design of the box joint jig. Your plans and video were very well done and presented. Thank you for sharing.
Hi Ed,
The presentation of this jig video was exceptionally well done. I hope you will be making additional videos on other topics. I think there is a great deal more we can learn from woodworkers such as yourself. The screw advance sleds are definitely more accurate than the peg sleds and they are so much easier to change the finger size. Thank you Sir.
Derek
Thank You. This is a fantastic jig. You have solved more problems and seems to put an end to the test cuts in a relatively uncomplicated build. This is also one of the best explanations of how the jig works and how you interact with it to get what you want. Your shop organization is wonderful to see. You could do anther segment on just that, not sure it would sink into me, but it is a worthy goal and I would watch it.
This Video never gets old , I keep watching it to re-enforce my skills. Ed two small things keep track of your pencil. maybe add pockets to apron. and for 5/16th box joint is it cut one turn, cut then 9 turns, you said 10. I have made a chart for each size up to an inch. I also have made and used several different jigs. your's is the best for me. I am disabled due to a stroke and do all my woodwork only using my right hand. I still have all my fingers.
I'll also put my vote in for an extensive shop tour. That's the most amazing wall of modern tools I've ever seen. And I like the fact that you're using three dimensions of the space, not just hanging your tools on their sides: much more space efficient that way.
Ed, just finished making the box joint jig with your plans... I made a few minor changes, as I am retired on a fixed income, I made mine from all scrap lumber that I have laying around the shop... All my wood is particle board from an old cabinet that I took apart, with the exception of the base. That I made from 1/2 inch old ply wood again laying around the shop.... The only items I had to buy is the hardware... I don't have the slide on it yet, as my table saw is upside down in the shop waiting for parts to put it back together..... Love this jig, can't wait to give it a test run....
Based on your 2 videos, this jig, your presentation, and the small view we have of your workshop, it is clear you have tons of knowledge that many of us want. Please, please, please make more videos.
Hello Ed. I have watched far too many videos on box joints. Yours is head and shoulders above the others. I just finished making one from your plans and love it. I did make on modification. I incorporated a very simple and inexpensive vacuum port into the blade stop.
I also agree with many others that you should consider producing more instructional videos and share our vast knowledge. A detailed tour of your shop would be something to look forward to.
Hello Mr. Stiles!
What an amazing work.
The box joint jig is a fantastic tool; your explanation is clear and straight forward; and your shop is an inspiration. Hope to learn more with you. Thanks for sharing your experience with us. Cheers from Brazil!
Just finished building your box joint jig. Fantastic! Accurate every time (as long as I don't lose count of rotations) and your promise of not needing test pieces is on point. Thanks for a great video, and thanks for the plans.
I just stopped your video at about halfway and went to the plans and WOW!!!! The detail is amazing and I thank you for posting these absolutely free for anyone to use. I have subbed and like this video. To be honest with you, I wasn't going to watch it all the way through because you threw a few curly ones up regarding the simple jig but, I persevered and am so glad I did. Many thanks for your generosity. Regards from down under.
Thank you Ed, this jig is the BOMB!!!! I think it is the best box joint jig out there. I've see a few, and some from very well known and respected you tube video makers, and I think your jig beats them all. Also, I've seen other posts comments here, and have to agree. Your video is also the bomb. Very clear description/presentation and enjoyable to watch. I'm thinking you've had several years as a school shop instructor? Watching your video takes me back to my old HS shop days. I've watched your video here several times, and enjoyed it every time. Thanks again.
Thank You for the video I made one with a few modifications for my disability of a stroke using only my right hand. the blade guard I put a pull handle. I love the precision. On a single blade I added a piece of paper as a shim. My dado set was off a good bit for a 1/4 inch I had to add .o39 shims to make it work. I still have to learn to count. The mirror was a great asset. I used 2 inch aluminum angle 1/8 inch thickness for stop. I tried several other types of jigs as you did, no satisfaction like this one. remember where to keep your pencils. Thanks again, Rick P.
I love making machines and gizmos out of wood, and I had great fun making your jig. I looked at more than a dozen designs online before choosing yours -- it is by far the best of the bunch. A few measurements would have helped, but the video was very clear and your explanations were excellent. I just finished my jig and can't wait to try it out. Wish I could see your workshop. Awesome!
Ed, I really love your video, I looked out many ways to do a box joint jig, but yours is fantastic. Thank you for shearing your experience.
Thank You very much for taking the time and effort to share your tips, tricks and innovations, I've gotten a lot of good insight for making my own jig!
I built this jig and just tried it out for the first time a few minutes ago; the results were a perfect box joint on my first try. Thanks Ed for the great video and plans, the only changes I made were to put the crank on the left side since I'm left handed and I used a spring instead of rubber bands for the "clacker". Now I'm thinking that it would be fun to add a stepper motor and microcontroller to position the carriage.....ah, a project for another day :-)
I recently finished my version of your jig. It works great! I watched the video many times in order to make drawings of the front and back to build from. I have several close up pics and will attempt to link to them if I can figure out how. As said in so many ways, all about this video is first class. It's my favorite video to date. You and your presentation are no small part of it. I will be changing the stop to more of a wall to accommodate 4 sides at a time. By offsetting two like sides at set up with a drill bit of proper size, accuracy should be maintained.
Lovely build and I already hit the Like button after the early suggestion of racking the jig for looser hinges. Great tip. I've also seen a similar effect between only running the piece one way, (then lifting or cutting backward for the next finger) versus pulling it back across the saw before making the next finger. It can make the difference between assembling by hand or by mallet!
I have not read every comment left over the last 5+ years, but it occurred to me that if you needed to drop your precision to 1/32", a second flat on your cam would do the trick, allowing you to lock with the handle in the upward position. Further divisions could also be made with four or more flats, but then we're getting into Mathias's gears, which add complexity and noise to the process. Having the cam be interchangeable would allow you to skip those extra "bumps" when you don't need them.
Should I build one of these, I may take tips from several of you inventive folks, as I see different pros and cons in each type of jig. Thanks for sharing your work.
Great job Ed. Really appreciate the time to make the video and to provide the free instructions! Thank you!
thank u this box joint jig is by far the most creative n accurate, i really like the idea u used where every crank is a 16th of n inch
First video I found that showed leaving space for the lid cut without cutting fingers in a messy way. Nice work
Great jig and great presentation. I will make one of these in the near future. I am anxious to see more of what you've done. I'm stuck sitting here healing after prostate surgery (all went very well, robots are wonderful) and exploring the internet to see how I can improve my shop and techniques. I love your "turn counter". Simple and very effective.
Ed,
WOW! I know this post should have something to do with the box jig, but through out the video all I wanted to look at was your back wall! It's amazing...I thought my OCD was bad, but sir you have taken it to a level that I could only hope to achieve. I am blown away by how much stuff you have been able to organize on one wall, you make me want to go out into my shop and re-organize every wall in my shop. I hope soon you would provide us all with a shop tour video of your shop. I would love to see the other things you have done with your shop. Masterfully done sir.
Thank You Ed! What a straight forward "Get it done approach" ! I've looked @ many other jigs on the internet as well and I applaud yours and look forward to building it!!!!!!!!
One of the best workshops I have ever seen totally amazing.
Thanks so much Ed; by far the best that I have seen. I've finished my jig and cannot break my first trial joint! I am about to make 27 exposed front drawers for my kitchen, and have a number of other jobs in mind
What a wonderful guy! Such inventive skill and great presentation.
Woohoo Ed. Thanks for supplying the plans. The timing couldn't have been better. I am planning on getting rid of all of the plastic drawers in my shop. What a pain they are to deal with and are constantly fallout out of the frames. You've made a friend for life with this jig. I'll let you know how I make out.
Thank you Ed for such a comprehensive explanation of your jig. I'll be making one ASAP.I appreciate your fine effort.John in Australia.
The world needs more videos by Ed!
I finally got this jig built and I love it! This has got to be the most accurate and flexible (pin placement) box joint jig I have ever used. Great job Ed!
This is excellent and I like the way you explained everything so well and your ability to make the video is as good as if not better than most. Thanks and enjoy your woodworking
I FOUND IT!!!! A year ago I watched this video and decided I wanted this box joint jig. I’ve had to watch 30 other jig videos to find this one again. Yay!!
I am glad I found this very instructive video. Mr. Stiles, I thank you! -Kenn🍅
This video was an absolute joy to watch and think through. I am going to make this jig as I am a big fan of simplicity and yours is one of the best I have ever seen. Thank you!
Thanks Ed. I found your plans and I made your terrific box joint jig.
It works great first time up,
The only modification I made was I inserted nylon washers adjacent to each post which makes adjustment a dream.
Once again thanks!
Pete (from down under)
A very nice design, Ed, and a wall of wonder for a backdrop! Your dust collection system must be equally as wonderful :)
Subscribed.
This is a great idea! I’ve never built a jig such as this, but since you so generously included detailed plans, I’m going to give it a try. Thank you!
Thanks Ed. I built your jig with a couple of variations. Worked perfect first time, once I got my DADO blades set up. Finished my first project, a sewing box for my partner. I just wish my workshop was set up as well and as neat as yours.
Regards
Thank you, great idea. Box joints are my favorite way of making drawers. This is a great video.
Ed, as an half blind wood worker I plan on copying your box joint jig. Thank you very very much.
I love your videos. I can't hep but think of my grandfather when I watch them. No other reason really other than his incredibly even voice and patience (ok, his name was also Ed). He explained things just like you did, made my learning really educational and fun at the same time. Thanks Ed!
Dude your shop is beautiful. I have been doing pegboard wall since August. Its still not done. Yours looks like a lifetime of work.
dude lol. i couldn`t agree more.
Ed is not a "dude", he's a master woodworker.
@@evilwoodchuck Ok snob.
@@evilwoodchuck There's always one like you out there lurking and trolling. Just waiting for the chance to show how much better and smarter you are than everyone else.
Hi Ed, I love your videos. Your tips are brilliant. Thank you so much for generously sharing your drawings for the jig.
Your wall of tools is awe inspiring....
This is fantastic Ed. I`ve got your plans and i`m starting today. Thanks so much for taking the time to make this video and providing all the dimensions . This attention to detail is invaluable to woodworkers of all levels. And your shop, what can I say.
Ed, I really appreciate all the effort you went through to make the video, as well as your great detailed plan to share. It is a very clever jig, and I've just got to try this. Thank you so much.
Ed, I see this is a fairly old video, so I hope this finds you healthy and happy thru this pandemic. This is a fantastic jig - very clever design, and I'm currently building one. Your video was excellent, with great explanation and attention to detail. I did find myself wishing for a second camera view for a closer look at certain points, but I can't really fault you for that. Good clear audio and none of the obnoxious overdubbing and music so common out there. Love your shop, btw. 👍
First of all thank you for sharing, it was very informative & fantastic presentation..as a young, novice wood worker, I would love to build your jig...but wouldn't be comfortable winging it without any kin of plans, or directions....like others have said, plans would be a great gift that truly keeps on giving...ps...you have no idea how jealous I am of your shop...Thanks again
Just finished up my box joint jig from your plans and video. It works awesome! Haven't made anything great yet, just playing to see how it works. Thanks a million, Ed!
It's been months but I finally got around to it and built a jig for myself. It works great; just like you said. I need to tweak the stop a bit and practice with setting the blade height but this is going to come in very handy. Thanks for sharing
Thanks Ed. Great jig and great tips. I've been looking at lots of different box joint jigs. Your jig is the one I'm going to build.
Nice to see another guy with some gray hair making these videos! What a well thought out, carefully presented video, Ed. Very well done. I have always had a fondness for box joints and with few exceptions, find them every bit as attractive as dovetail joints.....................and WAY easier to produce. Your jig is definitely my next build over the coming MLK weekend. Thanks for the great content. And I echo what many others have said. Put up more videos! You are a true teacher.
Ed. You have a really great shop! Extremely neat and well organized! As others have asked, how about a video tour of your shop? I'm sure it would give others some ideas on shop organization, which a lot of us could use. ("cough, (me) cough"). Great job on your box joint jig. It's evident you taske pride in your work. Thank you for your time.
BEST JIG I EVER SAW !!!! WISH I WAS SMART ENOUGH TO MAKE ONE. BET THAT TOOK HOURS TO MAKE......
LOOK AT YOUR SHOP. SO NICE. IT WOULD TAKE ME A DAY TO FIND THE TOOLS TO MAKE IT !!!!
BOX JOINT JIG BLADE AND NEW STOP DESIGNRegarding the type of blade, I use only a 10" combination blade with a 1/8" flat-bottom kerf. Mine is a Forrest Woodworker II Combination Saw blade model WW10401125, but any 10" blade which produces a flat-bottom 1/8" kerf, such as a rip blade, would work. Also works great as your everyday cutting blade.With the 1/8" blade, you can then make finger joints ranging from 1/8" to as large as you like in 1/8" increments, or can even intermingle different sizes. For example, to make 1/8" finger joints, you would cut, crank 4 times, cut, crank 4 times, etc. To make the joining sides, you would first crank 2 times, then cut, crank 4 times, cut, etc. To make 3/8" finger joints you would cut, crank 2 times, cut, crank 2 times, cut, crank 8 times, cut, crank 2 times, etc. I made a chart you can use as a guide: www.dropbox.com/s/8c0xfiqkrzjt9qr/box%20joint%20jig%20guide.pdf?dl=0There are numerous advantages to using the standard saw blade. The 10" blade with its 1/8" kerf takes less power than wider box joint or dado blades, the 10" diameter produces about a 25% higher speed at the cutting edge, the standard combination blade generally has more teeth for a smoother cut, and you can leave the combination blade on the saw to do your regular cutting.On a final note, I now use a simple stop to replace the aluminum piece on the original. I just fasten a small piece of wood (or drill a hole and insert a short piece of dowel) on the right side of the sled to use as a stop. Then I take a scrap of 1/4" MDF or similar, about 3-4" by 12" or more and lay it against the stop. Then I make a pass through the saw which trims the scrap to the edge of the blade. I can then align my pieces to be cut against this scrap, clamp them in place and then remove the scrap and set it aside. To facilitate removing the scrap, back up the crank just a little to release the tension.
+Ed Stiles I look forward to you making more videos. Would love it if you even did a simple "shop-tour" video. I can't stop searching that wall behind you to see all your tools so nicely organized. You have nearly 6000 subscribers now!