DIY Battery Tool Box Build - Travel Trailer Project
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- Опубліковано 14 лип 2024
- Building the aluminum battery / tool box for the front of the Travel Trailer. This was my first time welding aluminum with a spool gun and bending/forming sheet metal of this thickness. So there was quite a bit of trial and error learning, but overall I'm really happy with the result!
The primary purpose of the box will be to house my 12v batteries, 12v wiring and some other tools at the front of the Travel Trailer. But I'm sure I might find some other uses as well :D
Please let me know if you have any questions :)
Joe
Big thanks to Industrial Metal Supply and Forney Industries for partnering with me on this project! Forney Industries supplied the spool gun to use for welding the aluminum. And Industrial Metal Supply supplied the aluminum diamond plate.
Check them out for all sorts of welding and metal working products!
Forney Industries bit.ly/2LjRRqH
www.industrialmetalsupply.com/
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Music sourced from the UA-cam audio library and from EpidemicSound.com... credits as follows....
A Sound Foundation 2 by Gavin Luke
via Epidemic Sound (license/subscription via partnership with Studio71)
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Tags:
homesteadonomics, homesteading, diy build, building projects, diy travel trailer, teardrop trailer, trailer, how to, homemade, VHB tape, aluminum welding, spool gun
Great job on the box, one thing I would recommend to you and others is when installing the weather stripping @ 9:48, you should place it on the lid, not the top of the box. This will help with accidentally damaging it when you go to put or take things out. I know this is a bit late but others who watch this for their own can benefit. Good job!
Even though you had a few bad welds there is nothing better than doing it yourself and teaching and learning from yourself. Great job!
When seeing all the built that you made, it makes me more appreciative to all the work that goes in building a trailer that the manufacturing companies do. Thanks.
Fantastic job! I'm a retired welder and you should be very proud of this latest accomplishment!
Bob Ferranti thanks Bob! Hopefully I’ll improve quite a bit on the next projects but man is welding addictive 😀😂
Thanks for being a great teacher and being willing to showing your mistakes as well. Such a good video!
Thanks Joe,
Always happy to watch your projects and can do attitude. Please continue your fine work.
Jody Groshon thanks you Jody! I will and I always appreciate hearing from you too👍
My hats off to you Joe! Great job!I've watched you build this project from start till this point and you keep learning and teaching us as you go and I'm always amazed what you can do basically on your own. Thanks for sharing and as always Keep Building👍
Todd Larsen thanks Todd! I’m learning so much through these projects! But I’m also hoping to do a bit of relaxing when I get this thing done😉👍
I have to admit I love every one of your videos, thanks for sharing your Channel
Chris P oh man...thanks chris! You are too kind 😀
Man, that was a good vid. You learn something in every project it seems whether watching it or actually doing it. My buddy stops by my house at times to visit and he normally catches me doing something that's not excatly supposed to be possible or in a way that's not normal. He always says "who would think of that!!" Next time I'm just going to say "Joe would."....lol. Great ideas as usual.
Wayne Waldrep haha...but he’d probably be like ‘joe who?!”😂
And yes, I learn a lot by new projects...just doing the trial and error thing..and by tinkering and figuring with little things...haha...not efficient but works for me
You are a true Craftsman attention to detail is spot on much respect
daniel w thank you Daniel!
It was definitely worth it to make it’s the great part is that you are using the workshop for your projects, well planned. 👍🏾👏🏾👏🏾
Fadsad Mo thanks for checking it out😀👍
For your first build bending and welding aluminum it came out really nice!
mgabbard thanks!
IMPRESIONANTE TÍO!!!😲...COMO SIEMPRE MAGNÍFICO TRABAJO👏ENHORABUENA 👍
Spectacular! Looks fantastic. Love the techniques you demonstrated and the production quality of your video.
I weld aluminum everyday mostly tig. With a spool gun use a push angle to keep the gas in front of the weld pool. You will get better welds and no black with the weld. Awesome job for your first time and love the channel.
Shad Orourke thanks Shad! I’m hoping to improve a Lot...haha...this was harder than I thought it would be but I can’t wait to do some more!
And eventually I want to graduate to tig...but I think I’ll start out with some steel for that to get used to the two hand and foot pedal technique....I’m not super coordinated with those kinds of things....so a lot of practice will be needed😀👍
Very nice job. You couldn't have purchased one that fits as nice as this one, and you've learned how to weld aluminum. Well worth the effect.
MikeBramm thanks mike! Yes there definitely want one that would’ve fit my trailers front tongue angle...and definitely glad to have gone through the effort:)
Nice. That was so cool how you shaped the walls of the box. I so admire your craftsmanship.
Myles Yoshimoto thanks Myles! It really took shape even better than I expected it would😀👍
Box looks great Joe! I used rivets to put my box together that i built for my 12v batteries and it turned out nice but i'm thinking about going to 6v batteries and am going to need a bigger battery box. Awesome idea to score your bends. Thanks for the ideas!
Brian Rogers thanks Brian! I think rivets are a great time tested technique...and yes the 6vs sound like they do a bit better job for the long term...I guess that’s the whole reason the golf carts use em🤔
@@homesteadonomics by the way I love how you built your trailer from the ground up. Looks awesome. Can't wait to see it finished you by the way feel free to check out my builds. First one was almost ground up. You'll have to let me know what you think
Awesome job, you should be proud of the whole trailer build. Looking forward to your next video.
Thanks Raymond! Yes, definitely happy with that build so far....but really looking forward to using it instead of building it...haha
I am constantly amazed and impressed with your problem solving and fabrication skills. Always look forward to a new video from your channel. Awesome job!
USNERDOC thank you David! The problem solving aspect of these projects is the fun part....but also what keeps me up at night too...lol
I'm more impressed by how fast he can move that hammer! I tried to replicate that, and now my elbows all swollen up. But seriously, his extremely broad range of skills is amazing.
Excellent work as always. Congratulations. Greetings from Uruguay
Marcos Cirigliano thanks Marcos! 😀👍 🇺🇾
Awesome job brother. No matter the cost of the project you can’t put a price on learning and/or sharpening skills. I always feel it’s better to build it than buy it regardless of price. Skills carryover to every day life and you can also save your department money if you are willing to put in the work for “free”! Which in turn saves taxpayers money.
bfa178 yes, absolutely! I really enjoy the process of figuring these things out....and hopefully by the next aluminum project, my welds will be a tad better too😀👍
Awesome, I asked the question too, why not just buy one? But I can see the satisfaction from DIY and the experience gained. I can now appreciate the seemingly high cost of a manufactured box. Overall, you can be proud of the accomplishment! Thanks for sharing.
yes, that is one of the most often asked questions...haha... but yes, as you mentioned, it is something that I enjoy doing and wanted to do. sure, I could buy a used one... but then I would inherit someone else's leaks, problems, etc,. ... or by a new one and spend way more than this one.
and lastly..... you wouldn't be able to watch the build series if I bought one ;) jk
thanks for watching Byron :)
Joe
Reason I like your videos--everything you do is done very well!
thank you Casi!
Great stuff Joe! I wouldn't be too bothered about the beginners (spool gun) welding. The fact is you have the courage (which most don't) to learn as you go. Having said that it turned out fantastic! Love your videos, keep them coming.
Good job! Looks great! Thanks for sharing your experience!
Incredibly impressive. Nice job.
It great to see someone using the aluminum spool gun on video...gives me hope, that someday i could use one on my Mig.
DIY by Dino yes for sure! Definitely a little learning curve but I figure it’s just a difference of where the effort is. Aluminum is harder to weld but easier to cut and won’t rust...whereas steel is harder to cut but easier to weld...but will require paint or something to protect from elements😀
Awesome job!!! Great way to improvise when you don't have the tools to bend the Aluminum. Great videos!! Keep them coming!!!
Dan P thanks Dan! It’s fun seeing what you can do with things you have!
You did an amazing job! It looks as good or better than professionally manufactured boxes!
That is a really professional looking battery box. It looks great! I always look forward to your tutorials.
Nice job! Very impressed with your work. Thanks for sharing.
What an excellent tutorial, thoroughly detailed, great videography, presentation and narration.
The result is a custom size battery box with great torsional rigidity and which looks beautifully made, which it was.
I was surprised that the lock assembly didn't appear to have a gasket between it and the aluminium it fitted to.
I'm definitely subscribing ! I just love the craftsmanship. Very Appreciable !
Joe I am in awe of your skills. Great job!! Bear Down my friend.
Henry Pu Yi thank you Henry! I appreciate it and hearing from my fellow wildcat!!!
I've been watching all of this build, and I'm thoroughly impressed by it. You've done an incredible job with it. I feel inspired ay some future point yo do this myself. Kudos & cheers maestro!
Great build, Joe! It's well worth it b/c you learned a new skill, procured the needed equipment to perform that skill moving forward AND inspired others along the way. Education can be expensive, but here we all made out like bandits! Thanks again, @HoneyOnWales
DrewT yes, I have learned a ton on this whole project so far...and still. Red to do lots more before it gets done 😉👍
‘And still need to do lots more..’
Beautiful job very nicely done
Outstanding! I wish I had the time to do projects like this . Great job!
It's really starting to come together! Looks great thanks for sharing.
I know you made this video quite some time ago, and not sure if anyone else has given this recommendation. It appears your bolts go from the inside and the nuts are under the frame. For security's sake, I recommend installing the bolts from the outside and securing them with the nuts on the inside. This way no one can simply take off the nuts and make off with your toolbox. Additionally, the toolbox looks fantastic, and I think there is a lot to be said about self-satisfaction having created it yourself. Great job.
I really liked the box it's so beautiful.
That box looked sweet....nice job.
Man ! I am amazed at your skills and jealous as well !! Great job !!
That was awesome!!! From someone who doesn't know what she's doing , you made it look so easy ... Minus the tools i don't have but im sure i can rent them somewhere... Thanks for sharing your travel trailer video series... I am definitely saving them for future reference.. Happy trailing!!!👍😁😁😁
Great video Joe. I was amazed you could do the back very sharp bends without breaking the metal.
Thanks! Yes the bending of aluminum is tricky. I can’t remember if this was 3031 or 6061 but one is the bendable type of aluminum and the other will break if bent too far. If you try this just make sure the diamond plate is the formable kind😀👍
you could not get such a nice trailer for any price as nice as yours is coming out wonderful work!!!
So cool!! for sure I want to learn how to weld aluminum once we we finish the house and have more time!! Hope you use it on more projects so I can learn more..hehehe thanks for sharing!!
Odd Life Crafting thanks! Yes I will be for sure! And btw....love your build so far! Mostly been following on IG but watched a couple of the videos too! Top notch and love your design!
Joe
homesteadonomics thanks a lot Joe!! We still have a long way to go but we are definitely learning a lot and having lots of fun along the way. 😊👌🏼
Another great job. Thanks for showing how it's done.
WillTiberius thanks Will!
Not only interesting, that was a totally AWESOME build joe!!! For the first time building a battery/tool box and welding aluminum diamond plate, I would hafta say you are a very talented individual. GREAT JOB my friend!!! Take care and God Bless. ~Jay~.
Silver Grizzly thanks Jay! Definitely a learning process but I’m happy with it! God bless you too!
Really like that latch, slick!
Robin Lewis thanks Robin! It fit and functioned better than i was thinking it would😀
Cool tool box build! I like the diamond plate. I didn't know there was such a thing as a spooler, so I learned something.
Bruce A. Ulrich thanks Bruce! It was quite a learning experience...But I’m happy with the results...even if I did get a couple more grays during the process 😀
i like your cutting the backside trick to get an easy bend without using a brake
Great alternative to using a Metal Bending Brake to get those bends in.. Nice job!
96ChevyDually6.5L thanks! It really came out better than I was expecting! But definitely got me into thinking about making a brake eventually
What a maker....you always do such a nice job.....
Sorry, It’s been awhile. The shop looks awesome.
Janet is Awake thanks Janet! No worries👍 I appreciate you checking it out😊
Pretty BA. Love your versatility!
Great job Joe, looks like a very sturdy box. If you will be putting batteries in there and charging while the box is closed, might want think about venting since the gases need somewhere to go. Keep up the great work.
Awesome job. That looks great. Well done.
It’s really nice to see how much effort you put in to things. Everything is of solid build. Like you, I prefer to make as much of my own stuff rather than buy everything in. I get that from my dad 😊
Excellent Job!
great job as always
An excellent job. Here's an "Atta boy" for you!
That looks really good for your first time
Muy buen trabajo, para ser la primera vez que sueldas aluminio; felicitaciones!!!!!...
It was DEFINITELY more entertaining to watch you make the box than to watch you go buy one.
KaleidoscopeJunkie lol...I hope so😀👍
Agreed!!!!!
Like I always say, you're a genius! 😁 Great job! 👍
Awesome job.
Good job bud i watch start to finish and you did amazing job!! Very talented!!👍👍👍
Impressive and functional as always!
Glen Faught Jr thanks Glen 😀👍
Very nice job I thought you. Got pretty professional results on the welds and the design The folds came out nice building a custom sized. Tool box. Imo will always look better than using a manufactured one that is close to what you want and usually not as. Well made as a one off unit I was never trained in welding and metal work but i did work in a shop that. Specialized Architectual Woodworking and metal fabrication. And the people that worked there always impressed me on there welding and cleanliness of their welding especially with Aluminum
Craig Monteforte thanks craig! I’m happy with how it came out. Definitely have a ways to go to improve my spool gun skills.....but still a fun process....
Really awesome video. Look forward to seeing how you do the inside of the trailer. As always it is worth watching what you do. Thanks.
Mike Morris thanks Mike! I’ve been looking forward to doing the inside too...this has taken longer than I planned but I figure once the inside is started it should be the homestretch to the first road camping trip😀
Nice work!
I have to say, from the thumbnail I thought this was a box you purchased! Great work, and bending the aluminum turned out great!
That looks like a perfect fit.
Outstanding job, pal. (advice: For cold climat Battery box should be linked with inner area for preventing of accumulator freeze out)
Another Top Of The Mark Video
Very good vid as usual, Joe! And the move with the chair at the end is priceless! :))
Very cool box, def better then store bought.
Greg Wade thanks Greg! I’m hoping so....not perfect but it should serve the purpose well I’m thinking 😀👍
Should work GREAT!
You did a damn good job building that box
Wow, it turned out great!
The end look is soooo professional looking. Put some logos on it and hey presto. You encourage me to build one to.
nice work Joe, looks great on there.
Great build.
ANOTHER GREAT JOB.
Great video Joe! thanks for sharing it with us.👍😎JP
Nice job on the box, you made it look easy! Sorry about the hail, that's a bummer after all the great work.
Wow very impressive !!!
great series of videos . in this one I like your bending technique for the large box - nice!
Nicely done! I wish my DIY skills were that good.
Nice Job, I'll go to school on you and use some of your techniques!
The plan is to make a Cargo Carrier that mounts on the back of a travel trailer to carry camping stuff, to include a 45 LB Electric Bike. etc.
I realize it critical to be mindful of the amount of weight at the rear of a Trailer, and therefore will limit the amount of weight to no more than 150 LBS, including the Carrier! Any weight that is added to the back of a RV Trailer, can easily adversely affect handling if not limited!
The "Base Frame" of the Carrier will use Tractor Supply's Alum Model, and then Aluminum sides/back/bottom/top will be made per your techniques. Hopefully, I'll be able to incorporate a removal Back Panel, that slides up/down into position. This will eliminate the need to lift the contents over the "Top Edge of the Box," thereby saving my back!
Thanks for your ideas!
Nice job!
awsome job man....
Great job! It looks good and strong. One item you might think about: replace the slotted screws on the locking mechanism with no-slot screws. As it stands right now, someone could remove the lock with a screw driver. Just a thought. Once again, great job.
2twoanddone2 thanks! My neighbor Al, actually is trying get me to change them out...he is a big river fan! And actually you can see his initials when I was using the sheet meta pliers to bend the top lid :)
So yes they may get changed 😀👍
Cool build, great job at your first aluminum welding.
Boris Fett thx Boris!
Beautiful.. Great job.
Your follow through is amazing. Doing this many first time projects is a huge mental drain, oh yes and the back super tiring on the old back. We enjoyed your vids. Good luck!
Danny Payne thanks Wayne! Yes they are for sure....and my back and knees are feeling these projects for sure...looking forward to using it for relaxation soon👍😀
Good work. Nice build.
Flip the skill saw blade around so it spins backwards for cutting metal. Works way better. Also, you just need an old blade you can keep around when you do it that way.
Awwesome build by the way!
This was awesome! It looked amazing. Thank you:)