Don't be misled by this video. While the process shown is perfectly adequate, there was a lot of truing done off camera, I'm certain. There is no way a crank ever assembles this accurately in the press before dropping in the truing stand. Even using a die-set to position the halves very accurately, this still doesn't happen. Typically when just using a press such as in this video, the 2nd crank half is pressed onto the crankpin just a very small distance, and then the crank is trued fairly closely. Then press it further, and check/true again. This process is repeated a few times during assembly, because it's MUCH easier to true ("clock") the crank halves before the crank is fully assembled. The video is nicely done, and a clever use of other parts to build the indicating stand, however the video simply does not show the entire process. Be advised. :-)
I have several custom fixtures I have built over the years, especially for multicylinder Jet Skis and snowmobile engines,, that allow me to get extremely close to "dead on" straight cranks right out of the press. Back in the days of two stoke watercraft I averaged at least 1 crank rebuild a day thus the need for the fixtures: efficiency and speed.
For a single cylinder crankshaft like these, its nothing complicated really, we usually press it right away, then hit it, it will come out good, if the part is good. If it doesnt, then there are something wrong with the part, either the shaft is deformed or the crankpin hole isnt in correct distance or angle, which mean any further adjustment is impossible.
Hey Paul. Love the Crankshaft Truing stand. Always makes life easier when you have the right equipment for the job. Thanks for posting the video. All the best. Peter.
one thing still seems very mysterious.....how do you decide exactly where to strike with the copper hammer? does the dial indicator point at the correct spot? do you always strike the crankshaft flange? i suppose you learn by trial and error
Its simple really, there is only one hinge between 2 flange, when we hit it we only position the hinge either on the top or the bottom, and then hit the middle. If the dial get worse, rotate 180 and hit the middle again.
blackdaan He has left out a few “ tricks of the trade “ . Notice he seems only to true up one side , but the jig is designed to do both . You can do it with just one gauge but you have to keep swapping sides and sometimes it impossible to get both sides perfect at the same time
E. Duarte not true , you can have different amounts of run out on each side , right up to the point that you can have zero on one side and some on the other .
04:00 not parallel by a long shot, or it's just the filming? no need to reposition,or hit it with the copper hammer to bring it to parallelism before assembling,you feel? also,no need to use the indicator on the left? thanks,nice video.
Ahm is plenty of room on left side. Key way not taking up all of crank area. Full hack even using a grinder. Tipping its a backyard crank job lol. Why post this shit teaching younger kids to grind away... you have a press and you use a grinder. Fukwit
If you can budget the extra cost I prefer and use an air over hydraulic. They are more controllable when it gets down to the final millimeters of moving parts.
Can I ask how you know what point of the crank to hit when reading the gauges? As I can get mine good but I get lost on knowing what points to hit when reading the guages. Its The only think holding me back.. thanks
@@PaulXchannel so for instance.. if your on the flywheel side and the guage is at its highest point (with the rod furthest away) would you hit the primary side or the flywheel side? Thanks for your reply
Hello Paul. What kind of press is that and how many ton is it? I watched your other video with the harley crank and my 20 ton press wouldn't touch it, what ever you are using made it look easy.. Thanks.
Use a 10mm sheet of glass with 80 grade wet and dry sandpaper and smooth off the crank webs if the scoring marks are more than 0.5 mm deep ,, don’t bother just buy a new crank ,, but if the are less than 0.5 reface then so you can get the correct conrod side clearance of 0.15 to 0.5 depending on the model ,,, make sure your conrod side clearance is within spec this is 100 times mor important than the outside width of the crank webs ,,,
Actually its the best option, If your bearing failed then you are pressing the damaged part of the pin through the crank, this way you press the cut pins toward the center saving the crank bores from galling.
Hi , because it is better for crank. No bad pressure for crank when disconnecting. Sometimes can a thin motocross crank burst. Then is better crank cut.
I doing this more than 15 years. Some important moments are not record.... And at the end you check the shaft only on the clutch side??!. It is always necessary on the both sides (clutch and magneto) at the same time!
Thank you for posting this. I've never attempted to repair one myself but watching this gives me confidence. Is there any advice you could offer to someone like me? Sub'd and liked👍
hrmmm.. i believe i can make one of those truing stands. gonna give a shot. im thinking a nice sheet of 1/4 steel. maybe 1.5 foot by 1.5. 2 dial stands. some steel and some bearings. along with a caliper and i think could make one for about 150 bucks to 250.
Hi, because it is better for crank.No bad pressure for crank when disconnecting.Sometimes can a thin motocross crank burst. Then is better crakn cut. It is preventiv against demaging of crank.
Its easier to press half of a pin out than trying to press a full pin out common sense it not gunner hurt nothing is it if the rod is nackerd in the first place dont get why this lad has got so many thumbs down when all he has done is used is head and done it the easier way instead of coursing damage by pushing a full pin out
Hi , because it is better for crank. No bad pressure for crank when disconnecting. Sometimes can a thin motocross crank burst. Then is better crank cut. See my another video with standard disconnecting.
Hi . Because it is better for crank. No bad pressure for crank when disconnecting. Sometimes can a thin motocross crank burst. Then is better crank cut. See my another video with standard disconnecting crankshafts.
Perfect video! Now all I need is a 12 inch grinder, 120ton press, a alignment tool that costs more then my car. Then I can change me bikes rod lol
And perhaps a guy telling us how to do so. The fuck?
buenos dias gustarisaver adonde esta ubicado y quisiera saber si usted coloca la viela
Don't be misled by this video. While the process shown is perfectly adequate, there was a lot of truing done off camera, I'm certain. There is no way a crank ever assembles this accurately in the press before dropping in the truing stand. Even using a die-set to position the halves very accurately, this still doesn't happen. Typically when just using a press such as in this video, the 2nd crank half is pressed onto the crankpin just a very small distance, and then the crank is trued fairly closely. Then press it further, and check/true again. This process is repeated a few times during assembly, because it's MUCH easier to true ("clock") the crank halves before the crank is fully assembled. The video is nicely done, and a clever use of other parts to build the indicating stand, however the video simply does not show the entire process. Be advised. :-)
Thank you for your opinion.
You can see my another videos.
Thank you - I was about to ask the same.
I have several custom fixtures I have built over the years, especially for multicylinder Jet Skis and snowmobile engines,, that allow me to get extremely close to "dead on" straight cranks right out of the press. Back in the days of two stoke watercraft I averaged at least 1 crank rebuild a day thus the need for the fixtures: efficiency and speed.
For a single cylinder crankshaft like these, its nothing complicated really, we usually press it right away, then hit it, it will come out good, if the part is good.
If it doesnt, then there are something wrong with the part, either the shaft is deformed or the crankpin hole isnt in correct distance or angle, which mean any further adjustment is impossible.
@@briliankamil4594 k
Hey Paul.
Love the Crankshaft Truing stand.
Always makes life easier when you have the right equipment for the job.
Thanks for posting the video.
All the best.
Peter.
Thanks
Thank you so much, I have been looking for this to balance and repair my dio crankshafts and THANK YOU SO MUCH and RESPECT, RH DSD
Thanks
Great video. I also change connecting rods on a motorcycle, but I do in another way.
Thanks. I use various methods for repair. It's known in other videos.
Mobile number please
Mobile number please
Great video. I was taught to use a lead hamme. Be sure to wash hands after using.
I'm glad I'm not the only one that cuts with a grinder...it may seem savage method but absolutely do not force a damaged pin through crank web..
This is awesome information but it sucks for some viewers that don’t have that kind of equipment like myself lol Machine shop our best bet
HOW MUCH GAP SHOULD BE THERE BETWEEN ROD AND FACE OF CRANK SIDE?
finally even with micrometers and correct 00.1mm +__ seems that the copper hammer on truing cant be avoided!! thanks for nice video!
Thanks
Those are $20 micrometers....
one thing still seems very mysterious.....how do you decide exactly where to strike with the copper hammer? does the dial indicator point at the correct spot? do you always strike the crankshaft flange? i suppose you learn by trial and error
Its simple really, there is only one hinge between 2 flange, when we hit it we only position the hinge either on the top or the bottom, and then hit the middle. If the dial get worse, rotate 180 and hit the middle again.
Where did you buy that itemntaht you used in balancing
ua-cam.com/video/qPJe2KwTHfM/v-deo.html
This is a accurate method of checking crankshaft run-out and misalignment.
thats how it must be done.. all crankshaft companies do this
blackdaan He has left out a few “ tricks of the trade “ . Notice he seems only to true up one side , but the jig is designed to do both . You can do it with just one gauge but you have to keep swapping sides and sometimes it impossible to get both sides perfect at the same time
@@grantfuller2016 if there is run out it will show on either side. There would be no use to use both, beside giving yourself a headache.
E. Duarte not true , you can have different amounts of run out on each side , right up to the point that you can have zero on one side and some on the other .
Чем ты поливаешь палец на 3:05?Это смазка?Какая?На пальце какое-то покрытие серое с двух сторон,или что это?
How do you ensure the two crank halves are correctly aligned before pressing them together?
at the beginning with an angle and then I measure it
@@PaulXchannel why not show that
Watch this video.
time 5:45
ua-cam.com/video/8nHb8AsO2J4/v-deo.html
Please ask, did you buy the crankshaft centering tool or make it?
Not for sale
04:00 not parallel by a long shot, or it's just the filming? no need to reposition,or hit it with the copper hammer to bring it to parallelism before assembling,you feel? also,no need to use the indicator on the left? thanks,nice video.
On left side is taper.It is a problem for measuring with indicator.
@@PaulXchannel yeah, i see that now *lol* thanks for pointing it out
Ok :)
Ahm is plenty of room on left side. Key way not taking up all of crank area. Full hack even using a grinder. Tipping its a backyard crank job lol. Why post this shit teaching younger kids to grind away... you have a press and you use a grinder. Fukwit
I am looking forward to your interest. Thank you for your opinion.
What is the minimum ton press I would need to remove and install ? Your video has inspired me to give it a try!
My press - 50 ton
If you can budget the extra cost I prefer and use an air over hydraulic. They are more controllable when it gets down to the final millimeters of moving parts.
Just to let you know I stole your fixture for checking alignment😉
Can I ask how you know what point of the crank to hit when reading the gauges? As I can get mine good but I get lost on knowing what points to hit when reading the guages. Its The only think holding me back.. thanks
Hi. When the pointer moves up on the first page. I'm pushing with the hammer on the other side.
@@PaulXchannel so for instance.. if your on the flywheel side and the guage is at its highest point (with the rod furthest away) would you hit the primary side or the flywheel side? Thanks for your reply
Primary side.
Very informative video! Take care!
Sir why using cutoff machine instead of hydraulic press opening connecting rod
Hi, because it is better for crank.No bad pressure for crank when disconnecting.
@@PaulXchannel yes indeed
The rod is changed usually because the bearing has failed. This damages the pin which would damage the crank half bore if it was pushed through.
The 450cc rod is changed at 100 hrs preventive, later would a problem.
why? its not like your going to use the old parts..
Congratulations on the work. Where can I buy a desk like this? With the double dial indicators? What is the name of this tool? Thank you and success?
ua-cam.com/video/qPJe2KwTHfM/v-deo.html
do you sell krankshafts tuning devices, Because I really need it. please answer
It is not for sale.
Thanks.
@@PaulXchannel do you know the place that sells crankshafts tuning devices, because I need it. Thanks
@@ridwansetiawan3740 I do not know , this stand is homemade.
Very important vedio but how I can buy this centering crankshaft machine
high precision, I would like to understand the chainsaw stroke through the connecting rod is it to release the crankpin more easily? (traduc sorry)
Thank you .
The equipment is angle grinder 230mm.
Doing the cut makes it easier to press apart the pieces without damaging the parts.
Iwant to purchase this tool for centring crankshaft.
This is a proper way to change crankpin journal and connecting rod. hydraulic press forces the journal to press fit in crankshaft counter weights.
Thanks
Where did you get the crank stand
It's made in my workshop.
how many micrometers the shaft must be larger than the hole?
0.08mm
@@PaulXchannel can the hole be widened by 2mm to insert a stronger rod?
Yes. It is possible.
A larger hole needs to be cut.
I’ll buy a new one instead thanks for the video thou
All equipment you used plzz tell me the name ?
I want to buy a set of scales, can you show me or sell it to me?
😲😲😲 monster!!! - ua-cam.com/video/3xCLrGHvMb8/v-deo.html
is it your own machine...?, and you process it yourself....?
can i ask your help to repair my crankshaft
I am sorry.
I am busy.
@@PaulXchannel oke thanks
where i can find the measurement for my 2010 kx250f?
Good video best of luck 🤞
Hi paul x what will happen to the crank if not centered. Does it cause noisy engine?
Engine can vibration.
Hello Paul. What kind of press is that and how many ton is it? I watched your other video with the harley crank and my 20 ton press wouldn't touch it, what ever you are using made it look easy.. Thanks.
Hi.
50 tons
@@PaulXchannel Thank You.
Aap ki work shop kha per h
Nice 👌 video looks great professional, where are you get this alignment tool?
Thanks.
Made in my workshop.
ua-cam.com/video/qPJe2KwTHfM/v-deo.html
@@PaulXchannel wow 👌 👏 , it's awesome tool you built , I can imagine how expensive 😅 can be , where are u buy those type of bearing?
In every bearing store.
@@PaulXchannel thank you
Use a 10mm sheet of glass with 80 grade wet and dry sandpaper and smooth off the crank webs if the scoring marks are more than 0.5 mm deep ,, don’t bother just buy a new crank ,, but if the are less than 0.5 reface then so you can get the correct conrod side clearance of 0.15 to 0.5 depending on the model ,,, make sure your conrod side clearance is within spec this is 100 times mor important than the outside width of the crank webs ,,,
Not sure why the crank just wasn't pressed apart? 🤔
Sir how much your crankshaft centering tools please reply thank
I made the device myself from an old measuring instrument.
sir do you have cellphone #
Never needed to use a cut off wheel to remove a conrod before .. would love to see a factory team like HRC do that .. it would be fuggen hilarious
This is one of the options. Thank you for your interest.
Actually its the best option, If your bearing failed then you are pressing the damaged part of the pin through the crank, this way you press the cut pins toward the center saving the crank bores from galling.
Yes , this also one of the problems.
@@Swarfman64 Obviously you have never actually rebuilt a press pin crankshaft.
MerlinxPV 🤣🤣🤣
Is there a way to do the centering with out the special gauges
A straight edge and a good eye
😲😲😲 monster!!! - ua-cam.com/video/3xCLrGHvMb8/v-deo.html
Why did you cut the old connecting rud.....?
Hi , because it is better for crank. No bad pressure for crank when disconnecting. Sometimes can a thin motocross crank burst. Then is better crank cut.
What is name of this measuring gauge ?
Somet
How much the price like this machine
It's made in my workshop.
So you don't want to sell
Unfortunately I only have this one piece.
I doing this more than 15 years. Some important moments are not record.... And at the end you check the shaft only on the clutch side??!. It is always necessary on the both sides (clutch and magneto) at the same time!
Hello sir
Yamahaszr Crankshaft timing gear Price.
Up-to-date tech,thanks 🇮🇳
😲😲😲 monster!!! - ua-cam.com/video/3xCLrGHvMb8/v-deo.html
Хороший труд проделан!,и крутой штатив для индикаторов...
спасибо
High tech gamit mo boss ah ,pakidikit haybol ko oks na sayo tnx
Very educational, nice video
Thanks
Paul nice video ...what tool is that ??
Hi , it is indication device for crankshaft indication
My friend where are you from Your country Please reply
Bro please review your shop
Thank you for posting this. I've never attempted to repair one myself but watching this gives me confidence. Is there any advice you could offer to someone like me? Sub'd and liked👍
Thanks. Check out my other crankshaft repair videos.
I want buy link.
That’s one sexy balancing machine .
Grate job🤝💯
why rods are yellowish ?
For heat treatment - there is a risk of deformation.
How much to do mine
Gud evening anung motor po Kya Ang kpareho NG connecting rod NG MCX 100
hi
Can you please help me which old measuring instrument used
Hi, sorry , i don't know. I found it in the old warehouse. Bearings holders and other things i made in workshop.
.
You must refinish the side surface of the crank ,, 🇦🇺
hrmmm.. i believe i can make one of those truing stands. gonna give a shot. im thinking a nice sheet of 1/4 steel. maybe 1.5 foot by 1.5. 2 dial stands. some steel and some bearings. along with a caliper and i think could make one for about 150 bucks to 250.
the disassembly of the connecting rod could have been done also in the hydraulic press, this would avoid cutting the connecting rod
I wanted to show another way to disassemble the crankshaft. I usually disassemble it under the press. See my other videos.
@@PaulXchannel ok, my friend, the quality of your videos is very good, i will watch the other videos.
VERY COOL YOUR VIDEO! SUCCESS!!
Somet, dobrá značka.
dobrá značka
HI THERE NICE FILM WHAT MAKE IS YOUR TRUING STAND
Thanks
How much your truing bench
It is homemade.
@@PaulXchannel iwant your truing bench sir may i buy that sir?
@@johnrioilano2669 I am glad you like it.
But isn't for sale.
Will you make another 1 for me and i will buy to you sir☺️
@@johnrioilano2669 Thank you for your interest, but I don't have other parts for the new stand.
This is not proper method.sometimes the crank pin become tilted.so we need special tools .
Thank you for opinion, see my another video.
Never been able to tap that lightly🤣
You have to get a special hammer ;)
Just tell us why you cut the connecting rod with the grinding wheel !?
Hi, because it is better for crank.No bad pressure for crank when disconnecting.Sometimes can a thin motocross crank burst. Then is better crakn cut.
It is preventiv against demaging of crank.
Its easier to press half of a pin out than trying to press a full pin out common sense it not gunner hurt nothing is it if the rod is nackerd in the first place dont get why this lad has got so many thumbs down when all he has done is used is head and done it the easier way instead of coursing damage by pushing a full pin out
Thank you.
Sir how much the tools for centering
I did everything myself. Price ca. 200e.
Sir Indian price
@@jbirla4708 ca. 15500 INR
Iba ka karding haha
Your see Indonesia mechanic , 1 crank to double crank (as kruk)
Thank you for interest.
Very good job👍
Thanks
Main motor bike makenik hn iss liye ye kam smjhta hn .punjab pakistan
@@mtariqbhatti898 OK
Music was great and all, but we coulda used some helpful commentary…………
Why u cut connect ing rod, with grinder, this not gi
Hi , because it is better for crank. No bad pressure for crank when disconnecting. Sometimes can a thin motocross crank burst. Then is better crank cut.
See my another video with standard disconnecting.
Parabéns otimo serviço
obrigado
Please tell me daill gah RS
Hello sir nice work ineed this throwing machine
Thanks. I made from old measuring equipment.
Did you just cut out it?why?
Sometimes can a thin motocross crank burst. Then is better crakn cut.
It is preventiv against demaging of crank.
I I love that idea please where can I get a calepa
thanks
Salam sukses gan 🙏
Very good 👍👍
I like
Thanks.
👏👏👏
What this meetar name
thanks for showing and i won't be doing this at home ;)
Thanks
spot on
Zerado 👏👏👏
😲😲😲 monster!!! - ua-cam.com/video/3xCLrGHvMb8/v-deo.html
Good video
Pa order naman boss connecting Rod para sa XRM 125 2008 model
Brapa harganya bos
NICE EFFORT
Thanks
Sir I need this stand for setting please reply me
Sorry I have just one stand :(
Who has all that better to bring it to a good michine shop
Dang I don’t have a very nice balancer lol
Thank 🙏 u
Why you cut con rod. you dont have proper special tools.
Hi . Because it is better for crank. No bad pressure for crank when disconnecting. Sometimes can a thin motocross crank burst. Then is better crank cut.
See my another video with standard disconnecting crankshafts.