DIY Barrel Sauna Staves + Barrel body construction

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  • Опубліковано 26 сер 2023
  • In this video, I make the staves out of 2x6 I bought from the big orange store.
    I could not find nearly enough useable 8ft 2x6 boards in scrap form =[
    I also begin the process of building the body of the barrel, and I'm pretty happy with the result. I hope to get the stainless steel straps soon, and remove a lot of the screws I used to hold the staves in place.
    Here’s the dimensions, tools and material y’all asked for.
    -Barrel sauna inner Dimensions:
    7’4” x 5’9”
    43 staves
    -Materials used:
    2x6x8’ (1.5x5.5x8’ actual) Pine from orange store
    1x3x8’ cedar
    Screws
    Wood glue
    The following are affiliate links that help me feed my wife and kids:
    -Tools used:
    Hercules router - harbor freight
    Bosch Router Table - bit.ly/3Ko6zcI
    Stave Cove Bit - amzn.to/3DNO2Tj
    Stave Bead Bit - amzn.to/3Kq8Y6K
    Straight bit - amzn.to/3H6DW1u
    Tongue and Groove bit - amzn.to/3ORIZYJ
    Ryobi table saw - amzn.to/41I6ZST
    Clamps - harbor freight
    Mallet - harbor freight
    Makita impact - amzn.to/41K9fJk
    -Filming equipment:
    My Camera - amzn.to/47auqq2
    My Lens - amzn.to/45eCoN7
    My GoPro - amzn.to/3OFuSFG
    Be sure to subscribe, because I have yet to build a door, benches, and figure out the wood stove. I am not sure if I will be welding my own stove, or modifying the one I already have. (You may have seen it in the background of some videos.
    Let me know if you have comments, and as always, thank you very much for watching!
    #barrelsauna #diybuild #homedepot #woodfire #sauna #iwillsurvive
  • Розваги

КОМЕНТАРІ • 133

  • @jonahsmith3614
    @jonahsmith3614 9 місяців тому +8

    Awesome job! Very easy to understand what you're doing every step of the way. I plan to start a similar build and this helped me a lot! Thank you for taking the time to make and post this video.

    • @Sparky_Mark
      @Sparky_Mark  8 місяців тому

      Absolutely! I’m glad you enjoyed it :)
      Hope you post some videos on yours!

  • @Vikingwerk
    @Vikingwerk 6 місяців тому +13

    While it seems like more work, taking 2-3 or more passes of increasing depth with the bull-nose bit would be faster, easier, and safer.
    Just do all the boards at first depth, set deeper, run them through again, repeat until deep enough.

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому +2

      You’re 100% right. Next time 😅

    • @peterbarlow8912
      @peterbarlow8912 3 місяці тому +2

      I would have done the dadoes and cove on the last piece when I’d did the rest. That way you would only need to do the easy Round over set up again.

    • @Sparky_Mark
      @Sparky_Mark  3 місяці тому +1

      Oh absolutely. The fact that I built a functional wood-fire sauna in the first place is a small miracle. There's a ton of stuff on this thing I did wrong. Hope you enjoyed watching it at least!@@peterbarlow8912

    • @peterbarlow8912
      @peterbarlow8912 3 місяці тому +1

      Like the elliptical shape of your chamber. They make canoe bits for thinner stock that join boards together on a curved hull exactly that way.

  • @g.p.3844
    @g.p.3844 4 місяці тому +9

    Unfortunitly a big Mistake was made during construction, water will collect on the right wall of the barrel, because the channels are pointed upwards. The top plank of the Barrel should have two channels, the bottom plank should have two rounded ends. But all in all great work

    • @halakon666
      @halakon666 Місяць тому

      Could you dumb this down for me a bit. What do you mean by top planks should have two channels? And the bottom one being rounded? genuinely asking.

    • @halakon666
      @halakon666 Місяць тому +1

      Never mind i think i see what you meant. as in the orientation of the planks, on one side, the channels are facing up and on the other down, meaning they have a bit of a shingle effect, on the left, but on the right they don’t. Instead they are collecting water. Sorry, again.

    • @Sparky_Mark
      @Sparky_Mark  Місяць тому

      This is correct. But I haven't had much water come in on that side, even during very heavy rain.

    • @g.p.3844
      @g.p.3844 Місяць тому

      @@Sparky_Mark give it three years and the wood will rot.

    • @Sparky_Mark
      @Sparky_Mark  Місяць тому

      I built it to last at least one year so I'm not worried. Lol

  • @Andreybulanov
    @Andreybulanov 3 місяці тому +4

    Bro it’s a work of art

    • @Sparky_Mark
      @Sparky_Mark  3 місяці тому

      Wow man, thank you! It has paid for itself over and over again.

  • @katysummer9418
    @katysummer9418 2 місяці тому +1

    Great video. Thank you. I really want to build this hopefully this summer.

    • @Sparky_Mark
      @Sparky_Mark  Місяць тому

      Glad you enjoyed it! If I can build it, anybody can. do it!

  • @alexv259
    @alexv259 7 місяців тому

    Very impressive work you’ve done! 👏👏👏👌👌👌

  • @Kynosys_
    @Kynosys_ 3 місяці тому +1

    wow! The size of the work is amazing. Compared to this, what I make looks like a toy. Someday, I would like to create works of this size. I enjoyed watching you work in the cool garden. I subscribed and will come back often to watch your videos. Thank you for your hard work.

  • @NovakaneDaVishez1
    @NovakaneDaVishez1 10 місяців тому +1

    Very nice Sparky Mark. I see you still got some skills with the camera aswell as your new carpentry skills.

    • @Sparky_Mark
      @Sparky_Mark  10 місяців тому

      High praise coming from you bro, thanks so much

  • @piparskapostins5856
    @piparskapostins5856 6 місяців тому +1

    Love the flat look/grading!

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому +1

      Oh thanks! I’m assuming you mean the video grading?

    • @piparskapostins5856
      @piparskapostins5856 6 місяців тому +1

      🤣@@Sparky_Mark yeah + video was super cool!

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      @@piparskapostins5856 thanks so much! Glad you said that. I love the look too

  • @ktmidaho160
    @ktmidaho160 7 місяців тому

    very cool. hope to see if finished

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому

      Check out the latest video on this build. In that video it’s pretty much complete

  • @MaryHuaxisauna
    @MaryHuaxisauna 4 місяці тому +1

    Wow,it is nice to build a sauna house by yourself

    • @Sparky_Mark
      @Sparky_Mark  4 місяці тому

      Yes! It was very nice and fun. I learned a lot.

  • @babybull77
    @babybull77 3 місяці тому +1

    So dope!

  • @vladmurza4411
    @vladmurza4411 4 місяці тому +1

    Мужик, огромное спасибо за подробное видео и полезные ссылки и размеры в описании!! Лучший!

    • @Sparky_Mark
      @Sparky_Mark  4 місяці тому

      Да конечно, Надеюсь вы тоже себе можете построить! С лёгким паром!

  • @motooilermotooiler9597
    @motooilermotooiler9597 7 місяців тому +3

    great build. what are the barrel dimensions? diameter and length?

  • @chrismcfarland738
    @chrismcfarland738 5 місяців тому +2

    There is a better router bit for coving out the ends of the 2x6. It allows you to run the stock flat on the table. Way less sketchy.

    • @Sparky_Mark
      @Sparky_Mark  5 місяців тому

      Dang I wish I knew about it before 😩

    • @kenroberts7547
      @kenroberts7547 Місяць тому +1

      What is the bit? You’re holding out on the most important part.

  • @NicRed
    @NicRed 8 місяців тому +2

    Good job sparky mark. its really coming together. Love how tight your staves are fitting together. What type of wood are you using?

    • @Sparky_Mark
      @Sparky_Mark  8 місяців тому +1

      This is just the cheapest pine I could find. Thank you so much

    • @nimblecrow
      @nimblecrow 6 місяців тому +1

      Are you sure it isn't fir? Btw, it's a nice video. Subbed

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      @nimblecrow Glad you liked it. You know what I think it’s actually Douglas fir. Just looked it up on home depot. I grabbed the cheapest 2x6x8 I could find.
      Thanks for the sub!
      You think you would be interested in other types of diy videos?
      I’m thinking about filming a video about making a signet ring and using it as an NFC key

  • @shortattentionspangarage1312
    @shortattentionspangarage1312 6 місяців тому +4

    Please let us know how using pine works over time.

  • @joezunenet
    @joezunenet 6 місяців тому +19

    My dad was a wood worker, he didn’t wear a mask, died of cancer. Please consider wearing a mask, it’s important!

    • @BillClintonsCigar
      @BillClintonsCigar 6 місяців тому +12

      My dad was also a laborer and died of a stroke. Please consider minding your own business.

    • @idrizbinaku5838
      @idrizbinaku5838 4 місяці тому

      What type of wood is this please thank you

    • @Sparky_Mark
      @Sparky_Mark  4 місяці тому +2

      @idrizbinaku5838 pine

    • @jarrodbarker
      @jarrodbarker 3 місяці тому

      @@BillClintonsCigarget mad bro.

    • @CheckMateWins
      @CheckMateWins 3 місяці тому +1

      Looks like cedar

  • @vexany
    @vexany 7 місяців тому

    Amazing build! Is it possible that the wood has shrunk? If yes what are you planing to do to seal it? What materials or scellant are you going to use to prevent the heat loss?

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому

      Oh absolutely it has shrunk. Planning to line the inside with cedar to prevent heat loss. I did use a water based wood sealant on the outside! I just remembered that. Haha

  • @KOSPokololol
    @KOSPokololol 7 місяців тому

    See im in no place ready to start a project like this but i love these types of videos. Im wondering if its better to go just buy the kits already for around 4-5k or buy all the tools and such and do it myself as you have done

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому +1

      Depends on you, really… remember this is raw Douglas fir . So it’s gonna behave differently than the cedar you’d get with a kit. A kit is considerably more expensive than this, but it would be far more straightforward.

  • @stephenx2857
    @stephenx2857 5 місяців тому +1

    some of those boards were straight pith. almost guaranteed to warp/shrink. and if it's screwed in place rigid, it's not going to be able to breathe/expand-contract.

    • @Sparky_Mark
      @Sparky_Mark  5 місяців тому

      We’re gonna send it and see what happens! Does what I want so far 🤷

  • @dustynmiller425
    @dustynmiller425 3 місяці тому +1

    Just curious, what did you do with the cedar? Did you line the inside or just stick with the pine?

    • @Sparky_Mark
      @Sparky_Mark  3 місяці тому

      I did line the inside, my most recent sauna video shows me doing it

  • @andykim8292
    @andykim8292 6 місяців тому +1

    Are you by chance live near GA??? I would live something like this in my garage

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      Nope I’m in the Pacific Northwest!

  • @spacemonkey0077
    @spacemonkey0077 6 місяців тому

    Great video.
    When I bought featherboards that keep the wood tight to the fence I was more confident that I wouldn’t lose a finger. It was a small investment but worth it.

  • @staceyreeve6411
    @staceyreeve6411 6 місяців тому

    Awesome job and great video! Can I ask what model router and table you used?

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      It is a Bosch router table with a Hercules router from harbor freight

    • @staceyreeve6411
      @staceyreeve6411 6 місяців тому +1

      @@Sparky_Mark Thanks so much for replying! Looking forward to trying this project

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      You’re very welcome. Best of luck to you! I’m sure you got this.

  • @chrissaucier121
    @chrissaucier121 6 місяців тому

    Have that same roller stand. Handle broke off on me about a month after I started using it. Pretty sick of harbor freight crap

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      Oh that sucks. Isn’t there some kinda warranty for it? I hear harbor freight is good for that kind of stuff

  • @joshuamiller7575
    @joshuamiller7575 6 місяців тому +2

    Were your 2 by 6 a true 2 inch thick or was it 1.5 inches thick

  • @mattgreen2398
    @mattgreen2398 6 місяців тому +1

    great job! would of been better to use treated timber ? looking at doing this in my garden this summer in the UK and cant wait!

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому +2

      Ooooh idk the thought of that kind of scares me, to be honest.
      I feel like it would heat up and release some sorta fumes.

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      Good luck with your build!!

    • @mattgreen2398
      @mattgreen2398 6 місяців тому

      @@Sparky_Mark yeah I know what your saying ! Just thinking more about it being outside and here in the UK it rains for sooo much of the winter 😂 but very valid point about the chemicals that they pump into the timber!

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому +1

      @@mattgreen2398 I hear you about the rain.
      I also live in a very wet climate, and I just posted another video about how the pine has held up after 116+ days of use. A lot of that was in rain. Seems to hold up better than I thought!

    • @nimblecrow
      @nimblecrow 6 місяців тому +1

      Don't use PT lumber because it is toxic. If you want to use wood that lasts a long time in the open I'd recommend cedar. I think that most saunas are made of cedar. Another weather resistant wood is redwood. I've made some awnings out of redwood that hold up in the elements, but the smell of a cedar sauna can't be beat.

  • @chaaranikarim8728
    @chaaranikarim8728 6 місяців тому

    Hi great job and thanks for sharing this video. Do you by any chance sell the plan for this project ?

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      I don’t have anything to sell! It was all just made from memory of all the videos I watched.

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      Glad you liked the video!

  • @brianjackson1212
    @brianjackson1212 7 місяців тому +1

    What did your overall dimensions end up being? How many staves total? Thanks

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому

      Approximately 7’5” interior length, 5’6” interior diameter. Don’t remember how many staves though!

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому

      I did figure the number of staves by the circumference. Just fyi 😅

  • @dingodmc
    @dingodmc 7 місяців тому

    How deep did you router the staves?

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому +1

      Shoot idk for certain. I think it was about 1/2”? 3/4 maybe.
      I didn’t want a full half circle, I remember that much.

  • @tdmallet
    @tdmallet 8 місяців тому +1

    Do you have to build it barefoot? Asking for a friend. Great work. 😊

    • @Sparky_Mark
      @Sparky_Mark  8 місяців тому

      Haha some of these days I felt like I definitely had to. Just felt right. Not safe but ehh

  • @idrizbinaku5838
    @idrizbinaku5838 4 місяці тому +1

    Very good job, are you using 2×6

  • @hugotrevino2565
    @hugotrevino2565 7 місяців тому +5

    I am not a wood worker, so reading all the comments and no one mentioning he was barefoot throughout the whole build makes me ask... is being barefoot compulsary for a great woodworker as he is?

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому +4

      Safety wise - not advised.
      Me wise - compulsory.
      Bare feet + ground = Joy.

    • @ymarb7085
      @ymarb7085 6 місяців тому +1

      Stayin grounded ..very important

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      Cheers to that!

    • @adam.barrett
      @adam.barrett 6 місяців тому +1

      Those feet would be so sore after a full days work... Source: me, a barefoot carpenter.

  • @thisnameisit
    @thisnameisit 7 місяців тому +1

    Cool vid, any reason to build a barrel over a square ? would you have a material list by any chance?

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому +1

      I went with a barrel just because it seemed like the most straight forward and self explanatory way an amateur woodworker like me could build a functioning sauna.
      I don’t have a full material list.
      The majority of the lumber was 2x6x8 Douglas fir. The tops of the benches are cedar.
      When you ask for a material list, are you wondering about everything, as in not just the raw materials?
      I should really write everything down and put it in the description….

    • @thisnameisit
      @thisnameisit 7 місяців тому

      @@Sparky_Mark Hi if you had a rough idea of the board count etc and the main materials used, the planer fittings and the main things needed at some stage that would be great. Id love to give this is try my brother is a woodworker and I reckon we could make it. Thanks and appreciate the vid.

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому +2

      @@thisnameisit Okay, I’ll try to draw up what I used and post it in the description. I’ll let you know.
      And you need not reckon, I know for a fact you can build this, because I BUILT THIS. 😂

    • @thisnameisit
      @thisnameisit 7 місяців тому

      @@Sparky_Mark Haha thats great 😀, im 2x left hands but my brother is legit enough. Fair play for sharing appreciate it. How's it working are you enjoying it

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому +1

      @@thisnameisit I really should post a video of actually using it and reflecting on the pros and cons.
      But we are enjoying the heck out of it.
      It definitely leaks heat, with the gaps between the staves widening due to shrinkage of the wood.
      So when it is fired up, you can tell that the heat is coming from the stove rather than surrounding you completely.
      There are things I’d like to still do, like weld on more cages for more rocks, and line the inside with cedar to prevent heat loss.
      But it is dry inside when it rains, it’s rock solid, and most importantly it makes me sweat. A lot.

  • @mikekoch2946
    @mikekoch2946 6 місяців тому

    You should make these into kits..

  • @tonyconnolly5385
    @tonyconnolly5385 Місяць тому

    What's with the bare feet?? Just looking for trouble. Great job though.

    • @Sparky_Mark
      @Sparky_Mark  Місяць тому

      Idk it makes sense to me haha

  • @kenroberts7547
    @kenroberts7547 Місяць тому

    What did you learn you’d do different?

    • @Sparky_Mark
      @Sparky_Mark  Місяць тому

      Hmmm to use dried lumber instead of green, wet lumber.
      But still I'm very happy with it

  • @remusspiridon5463
    @remusspiridon5463 6 місяців тому

    The start board need 2 ends concav !

  • @texan2560
    @texan2560 6 місяців тому

    Are those OSHA approved shoes?

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому

      Haha that’s a negative sir.

  • @Fornitejack
    @Fornitejack 3 місяці тому

    Have you got any plans to follow?

    • @Sparky_Mark
      @Sparky_Mark  3 місяці тому

      No plans, but if you watch all four of my sauna build videos, I’m sure you’d be able to figure it out!
      That’s what I did after watching a few barrel sauna videos.
      The design is so simple that it can easily be done without plans.
      Of course what do I know? I’m just a little electrical apprentice. Haha

  • @adamwolfe2947
    @adamwolfe2947 7 місяців тому

    Any written plans?

    • @Sparky_Mark
      @Sparky_Mark  7 місяців тому +1

      No sir, I kind of just sent it. Started by making two walls the same size, and figured out the number of staves I needed by the circumference of the walls.

    • @adamwolfe2947
      @adamwolfe2947 7 місяців тому +1

      Anyway we could convince you to share the size dimensions and amount of staves??? If we ask really nice???

  • @JasonLiske
    @JasonLiske 6 місяців тому +1

    Why not just build square easier and more room?

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому +3

      I think the barrel idea just got stuck in my head and I’m very stubborn. Haha

    • @JasonLiske
      @JasonLiske 6 місяців тому +1

      @@Sparky_Mark ❤️🤘🏼

  • @lolapplesauce
    @lolapplesauce 6 місяців тому

    Show us your heart rate stats while using that bullnose bit Hah!

    • @Sparky_Mark
      @Sparky_Mark  6 місяців тому +1

      Hahaha I wish I would have thought of that. I was ready to get hurt 😅

  • @stevekillinger1243
    @stevekillinger1243 6 місяців тому

    Bare feet?
    Seriously??

  • @SrVnDaNk
    @SrVnDaNk 2 місяці тому

    Y'asian?

    • @Sparky_Mark
      @Sparky_Mark  Місяць тому +1

      Idk - I was born in Moscow, Russia. Does that make me asian?