Precision Machining Complex Rocket Part out of Titanium
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- Опубліковано 10 тра 2024
- This is how you CNC machine aerospace parts for companies like SpaceX, Blue Origin, Boeing, and more. CNC machining Titanium on the DN Solutions Mynx 7500/50II using Kennametal tooling and Schunk fixturing.
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0:00 Machining Titanium on the Mynx 7500 from DN Solutions
3:38 Boombastic
4:21 Aerospace Academy
5:55 Drilling Titanium
7:14 Roughing Titanium aerospace part
10:45 First look at the Titanium aerospace part
21:26 Custom ground key cutter
22:23 Titanium aerospace part reveal
22:45 Inspecting the titanium aerospace part
#Machining #Machinist #Engineering - Наука та технологія
I'm not a machinest but I do want to be an engineer one-day. Would you consider doing a video on how us engineers can make life better for our machinist
As a draft checker/drawing reviewer that also have experience as a machinist I would say learn your GD&T well.
Tolerance the important functional feature of your part, not features that mate to air.
Take into consideration how the part will be manufactured and inspected.
When you have the opportunity ask to join the procurement guys next time they’re visiting a supplier/workshop.
If you have a prototype department, ask them how your drawings could improve. Most of the time they’ll make the part good enough or better than what the drawing said because they know what it’s for/can adapt adjacent parts in the assembly to fit. That’s nice and all, but the feedback they could have provided you with is lost. But when it’s time for mass production you may have 5 different suppliers for all the parts in the assembly, maybe even the same part from different suppliers. Then your drawings have to be as close to perfect as can be. That’s where their feedback early on in the prototype stage could be invaluable.
As a programmer/toolmaker, I suggest doing as much machining as you can in any environment to learn about capabilities of different machines, metallurgy, finishes, speeds and feeds, etc. It will help you greatly in designing components or processes.
100 percent need a machining background/ knowledge, to be a top engineer of course
My tip would be to become a machinist first and then get into engineering! Machinists were made so Engineers can have heros too!
Engineer here. If you want to be an engineer, go right into engineering. It’s extremely difficult and you need to get through that as soon as you graduate high school. You can do it at anytime but it’s so freaking challenging, it’s a lot better to hit the ground running early.
44 year Machinist here. You make me wanna come out of retirement!
Great job!
And move to Texas!
It's always nice seeing Titan at the controls. He has a remarkable talent for storytelling through machining. I can't wait to see the inspection and second operation!
I really enjoyed this more in-depth video!
Chips of GREATNESS!
I finally got to make my first chip's on my manual mill. It was only cast iron but now I have chip fever. lol Someone gave me some titanium round stock I'm hoping to find a project for. One day I hope to make big chips like you Barry. Keep up the awesome work you guys are a huge inspiration to me.
Titan is a national treasure. Gives back to the community with his high level of expertise and knowledge of his trade. Thank you.
Love to see Titan back in more videos, especially machining tutorials. I like the new style of long uncut machining footage with you at the machine.
Thanks Brother!
Filming the other side right now
that happines on Titans face at the end is just the true meaning of what it is to be a machinist
💯
Titan used to say we're "pulling back the curtain" on manufacturing, but this part literally blows the roof off!
Love it... one thing you can also do is on the go no-go gages is on the GO gage where the set screws are hidden with red filler, use green... Green means go.. red means no go so people can physically see them. Sometimes that lettering on those gages get hard to read in bad light, or bad age lol. Just something we did when I was machining.
Holy crap! That part looks good!
Videographer did a good job too :)
Fantastic editing!
RESPECTFULL EDTING @@brandonkauffman1112
Amazing media crew 💪🔥❤
Thanks for the great stuff to watch while I am running my machines. God bless you and yours!
Of course… God Bless Brother
I love your channel. Especially, when you disclose your milling values. Love you guys!
BOOM! Titan always teaching greatness! And did y'all hear that part about the open house!?? Come join us! LET'S GO!
The open house is going to be EPIC!
I want to learn to be a machinist so bad, I used to watch them so closely its such an amazing path
Beast of a machine...gorgeous part...LOVE IT!
I see you Titan!!
BOOM! Great tips Titan! Your Expertise makes even complex things look simple👏 Excited for the open house and to meet everyone!
I love the smell of titanium in the morning
That chunk of titanium was beautiful!
Love this channel, love your passion!! Yall inspire me to be better at my trade! Great job!!
3rd Generation Machinist here, Titan is a Machining God! Makes it look easy.
Check out the Boss man! Putting in work and teaching the world!
Love to see it!
Just started my career as a machine operator its gonna be a fun journey
truly stunning...like a huge titanium jewel!
BOOM, Great video, I enjoy watching skilled people make things and you guys do a great job.
Thanks
Fantastic video titan, glad to see full documentation on a part, everything you need to be successful.
Great video! I would love to see some more content around inspection and the CMM
Beautiful machining process .. nice job Titan ...
Awesome video!
Amazing video. Loved all the shown details.
Already signed up for the 2nd!!! BOOM!!!
Right on!! And you should be representing 🔥 Thank you Bobby 💪 and enjoy touching gloves with the team!
@@shaniegust1225 Oh yes ma’am!! The new shirt is awesome as always!! Thank you ma’am!
Titan! Can we get more Titan machining things :D ? Much appreciated! Love it! MOOOOORREEEE!
That’s awesome! Great video
Nice to see a video where you can hear what a nice cut sounds like. That noise will probably save a thousand endmills on people guessing and hoping they got the data right. ❤
Sorry bra, but with experience you defenitely know at least how a good cut sounds. Doesnt really matter what kind of material it is. And yes i said good cut... a perfect cut is something else and needs especially with materials as Titanium much more experience. But if you hear a bad sound you will not go on with the cutting , you will stop it and change the parameters.
@@dwertkwert4948 glad to see you know everything already and can’t gain more experience in anything 🙄
Excellent!
Lo mejor que he visto algo práctico y complejo
Awesome video! So Good Titan!
Titan I really enjoy watching your videos on my lunch break. It makes me want to get back onto the floor and out of inspection and make parts again. Lol
Awesome video.
You need to be interviewed by PBD Patrick Bet David on Valuetainment
Love that guy🤙
Imagine when AI can just look at blue prints and without anyone putting in the numbers, it just makes it
I love technology 👍🏻
True, but it will still be held to parameters set forth by an inventor… and if that inventor isn’t the best machinist in the world…
The Ai will always have someone better out there.
Not faster, but yes… better
Awesome video! I enjoy watching these type of content. Thinking, just for fun, somehow install a window wiper on the door and/or camera 😅
Everything is nice and beautiful including your haircut 😂
😜
Great job. Boom.
Nice to see you guys using the TE as intended for once even though it was just for the o-ring
I also used it for the bottom pockets and explained how I ramped in at 10 degrees.
Sorry I did miss that. You guys turned me on to the TE and when I found out that’s the tooling we were using for our vises in my apprenticeship, I took full advantage of what it can do to mill our pockets. 4140 steel, 3/8 end mill, full radial and 2xD. My program took just under 3 minutes and the guy I’m competing with as well as the teachers program were 48 min and 47 respectively. Blew their socks off
Man, I miss cutting metal. I work for a company now that machines only ceramics mainly for Areo. It is fun but not the same.
You got alpha, beta, and sigma male machine shops! These guys are sigmas all the way! What a bad ass channel to follow, one of my favorites! Great work men, you guys do great work for the us of a!
Awesome video I'd love to run a machine like that. I currently run a Nakamura Tome dual spindle dual turret mill turn
I'm a metrology guy. I want to see more of the Quality side of this company. badass!
great job. I want to see how the second side of the part will be executed
I havent actually seen you do the programming yourself yet, im sure i just missed it but i enjoyed seeing the boss get his hands dirty. The younger guys probably got all indignant and territorial but im sure they also liked to see it too, even if they didnt say it.
Sensacional! 👍👏🇧🇷
Hey Titan! Regarding the Boombastic Open House, is it open to media? I'd love to come up there from Houston but not only to meet with y'all, I'd love to shoot a video about the experience!
That's a large handful of chips you're holding in that clip, are they not too sharp and cut you?
Thank you Titans of CNC!
Can you please do a video on everything a machinist needs to know when drilling holes into other holes. Drill points at the bottom of cross holes etc.
We have already and it’s on this channel… with 1800 videos, can’t remember what the name is😳🤣🤣
@@TITANSofCNC I will have a hunt, thanks. 🤩
Do you use presetter to measure your tooling or machine supplied tool measurer ?
And do you sum up the tool lengths to one tool to alleviate mismatch?
I'm interessted in the holes with the tight tolerances. Did you use a reamer for them or did you mill them aswell?
This guy has so much energy , I wonder how valuable his company is right now.
Well I left the big money to focus on education and bringing awareness to our trade…
But always was successful as a job shop…
It’s funny though…
We have built something that nobody else has in the world… and with that comes a unique value.
This company is my impossible part… and every day I love pushing it to new frontiers.
Thanks for the compliment
4:42
0.05 mm is hard, not that hard
but CANT be understimated ^^
finally a good "design paper" to see !
and of course is TITANS level because titanium, not alluminum or brass ^^
Great video. Question on the inspection. Is there enough distortion on the part once the second machining OP is completed? If so, do have to reinspect all features inspected from OP 1?
Yep, you have to check op one and then recheck op one as a finished part… once the second op is done. You also have to be strategic in how you proceed.
Meaning…
If I know that the part is going to bow by .003 after the second op is done… and I have .005 for a total tolerance.
I would make sure to keep the first side to .001 or less
For a total of .004
Make sense?
Too bad i'm not an American or from someplace near Northern California (not familiar on where California is located, haven't looked that up). I would've gone to meet you guys on May 2nd & 3rd, but am limited by the income I get doing work on CNC machines (Mainly setting up and operating mills and sometimes lathes, in setting these machines programming is also included - not always)
TITANS is in Texas 🤠
Wow, I want to hear how you went from having it rough out of prison to learning this trade!!
I’m looking to get into this trade, any advice. Do I call every shop and ask if they will teach me??? Idk I personally just got back from failing bootcamp with the coast guard and now I want to do this.
How do you decide with Tool holder you use for what (shrink, collet Chuck…)
They make different ones for different applications like if you need to reach five inches down on a part from a five axis tilting 45 degrees it’s gotta be a long tool. It’s just what you need it for. But collets are relatively reliable
What do you recommend between thread milling and rigid tapping ? ( where both options are there). In my machine shop we use rigid tapping all the way till m24 and some bigger ones as well. Just wondering if thread milling is more economical ?
Thread milling is fast and safe….
If I am running hard or expensive materials… all thread mills.
Easy stainless or aluminum… roll tap all the way
Why did you choose the Mastercam, not the solidcam or nx?
How many different harvi endmills is there I heard u say harvi 3 aero is that different to the other harvi 3
If you're drilling counterbored holes, what is the benefit of cutting the through hole with a larger dia drill bit and then using a smaller dia drill bit to cut the counterbore? Couldn't you just use the larger bit to cut the counterbore in the same operation to save time?
what was the run time for op-1
So you guys design and machine till it Hz?
As a college lecturer in UK, do you guys do anything in regards to working in the UK I'd love for my students to have access to some of the stuff you guys do. We run Haas super mini mill and a st10 and tl1 lathes
Go to Titansofcnc.com and check out our different academies. We have thousands that follow and use our curriculum in the UK
Thanks guys will do loving you passion for the machines. Keep up the great work
When you guys get the part sheets, do you model the part yourself? Or does the customer also send a file of the CAD already completed?
We always request a STP file and a dimensioned print.
Well done,Titan. It's a single part or a little number of pieces? Maybe a prototype?
It’s a prototype that I am doing just to teach on UA-cam. Thanks
How do you pick up your thread again with a new thread mill if the first one breaks?
It’s automatic.
Use the same style thread mill.
Simply follow the same program.
Drop to the bottom and start your upward helical move
@@TITANSofCNC
Hi..but when you load the new thread mill into the collet how would you orientate it to the broken one pitch wise so you don’t end up with a double start thread ?
Thanks for the reply love your content
wondering of the amount that part sell for
it would be great if Elon visited Titans
What happens if on a piece like this one of the threads is bad. Any way to save the piece
Only way is to call the customer and ask for approval to place a thread insert into the thread
Did I see correctly, part is sitting on a rubber mat while inspected on CMM?
No…
It’s a special fixture plate designed for CMM’s
Thanks.@@TITANSofCNC
Wouldn’t that part have been done better in your Heller? Regardless awesome as always. TY Titan
It would have been great on a Heller but you still would have 2 ops… if there was more 4th and 5th axis work then yes…
But the MYNX is a Bad Ass Powerful 3 Axis that costs much less. So I am enjoying getting it done on here.
@@TITANSofCNC I can only imagine what the price difference is. I think DN Solutions makes awesome machines! I’m so freaking jealous ! FYI I’m retired and sold the business to my sons but I still stay active. Just got awesome news. Modern Machine Shop is planing on doing a UA-cam of the shop in May. We’re small but still pretty cool. Sort of a job shop yet we have hundreds of repeat customer parts for years. 25 years ago I started a division with my own design performance motorcycle parts. Did great till the Chinese knocked us off. Can’t compete in that arena no matter what equipment I’d have had. Anyway Kudos for everything to do to educate. You’re #1 in my world !
Everything is very beautiful, but the detail is that they do not specify the process, titanium is easy with the appropriate parameters, not only because it is that metal, it is already high-end, the machines behave differently in other steels, greetings my humble opinion
BHOOM🙂🙂🙂
How can someone get an internship with you guys ?
you guys should start modeling your toolholders. haha. Every single shot I have seen of verify has the default holder.
We actually have a ton modeled but I don’t program as much these days… so I just speed through and spend the least amount of time in Cam as possible
AUKUS submarine program hiring now… CNC operators/programmers. Defense industry.
My Spinal Injuries go back 50 years, Broken 4 times in 6 places. I asked God Why Me The Victim, Why It was all Other people's Fault. GOD SAID WELL WOULD YOU RATHER IT WAS ALL YOUR FAULT? And I Melted In My Chair.. God Wants me to be a man and Get Through it all! So Now I do small Tasks At Home. Titans of CNC helps My Boredom & Gives Me Hope. This is a huge open door for America, Thank God.
Have you watched my testimony yet? Thanks for the comment and God Bless Brother!!!
Titan
Are you not making parts any longer? You got a shop full of machines....
23:40 Pretty sure titans of CNC like to get manicures lol.
I made space x parts. They don't play. The night shit guys didn't bench the parts correctly space x rejected them fast. These are amazing to watch.
😯
Why not use the machine to clear off the parts and move the debris to the waste removal box
lead by example DONT pick up chips with bare hands
YETTER Farm Equipment hiring CNC operators.. Macomb, Illinois
Gettin punched by Titan? No thank you haha
You would see how they would assemble this rocket later, you would understand why such precision is not needed (
Titan after milling the 3rd part:
"when you have this experience you just know when its perfect *no go gauge doesn't fit*"
I call bullshit
Dude, you always have to 100% check threads on a part of this magnitude. I was just saying that if I am doing a thread with a major dia of .3125… and I know from experience that is I program it to that dia… the thread gage won’t go in…
Then I will remember from past experiences that I had to comp the thread mill -.006
So, I will now, just automatically program it larger by .006
Which will give me a perfect thread the first time out..
Of course the thread mill can break down and create a bad thread.
Not sure why I wasted my time on your comment but ya… easy stuff. No sense reinvent the wheel.
Titan
Because there are camera cuts, it's an opportunity to call "bullshit". Bombastic as you are, you also seem to know your stuff so I would not be surprised if you could indeed nail a threadmill on the first attempt. With all the production, it's sometimes hard to know what's real and what's hollywooded up.@@TITANSofCNC
I thought that some tolerances are 1μ and i got panic...
3rd Year vmc programming experience
ShamWow with that shamfer. Consistent over a decade and a half, shamfer , I'm going to get you a fanny pack with a shamfer emblem.
Telling people you can do this with your machine and make money is crazy. Not everyone has brand new machines, expensive workholding, clamping on an inch of material for extra rigidity
4:29 seeing "proprietary and confidential" in a public UA-cam video is amusing
Remember the day when you had never machinied Titanium?
He's like 50 and behaves like a teenager
54 to be exact and yep, I have a great wife and life and love coming to work every day and working with my Amazing team. Ask them if they would have it any other way…
I also have extreme passion every minute of the day… so don’t get confused😜