Most COMPLICATED Part Machined COMPLETE on Youtube
Вставка
- Опубліковано 27 кві 2024
- CNC machining the most complicated titanium aerospace rocket part in the Mynx 7500 from DN Solutions. Full process machining tutorial.
0:00 Titanium Aerospace Machining
0:10 Inspection of Op 1
1:08 Mynx 7500 by DN Solutions
2:05 Fixturing by Schunk
3:03 CNC Machining Titanium
5:16 Boombastic 2024
9:47 Major roughing complete
15:21 All roughing complete
23:32 Titanium aerospace rocket part complete
Register for the BOOMBASTIC Open House for FREE:
rebrand.ly/BOOM24
/ titansofcnc
/ titansofcnc
/ titansofcnc
/ titansofcncacademy
#Machining #Machinist #Engineering - Наука та технологія
Most complicated part machined on YT is a bold statement.
Machined complete in 2 videos out of titanium showing every single tool in action and it’s an actual rocket tight toleranced part. It’s definitely not the craziest part we have done but most who run these parts can’t show it on UA-cam. We also posted the prints on our aerospaceacademy.com so people could follow in their own shops.
Ya, it’s bold but I don’t see anyone in the world teaching step by step on this level. Giving all depths of cuts, parameters and speeds and feeds. Posted the first op a week ago… Check it out.
Thanks for the comment,
Titan
@@TITANSofCNC Edge Precision has made parts out of titanium that put any and all of yours to shame. While teaching. No shame in your game but definitely not the best
@@frankrobertson186Man seriously... that's not the point of the video. Maybe it is a bit click baity but for some it is complicated. no point in pointing that for you thier was the hardest. For me its your comment that gives no insight to technology and is quite unimportant to what is said in video. Also you are a total oposition of what a person / cnc machinist should be. Humble, positive, curiuous and helpfull. Nitpicking chat - online warrior. No shame in your commenting but deffinitely not helpfull and waste of keyboard clicktime.
@@frankrobertson186 Well if you dont like it dont watch it. Been cnc machining for 25 years and ive learned some valueable techiques and tool and workholding ideas. This would be fun part to make, its not super crazy difficult but still challenging enough to make it interesting and making it look perfect.👍
Stop this stupid hate. This part is crazy to do. And the teach is really good.
That speech about connection, really hits different for me, because it’s so true. I’m a first year mechanical engineer technologist student at Okanagan College in British Columbia, Canada, and one of my courses is called Manufacturing Applications or affectionately called “Jigs”. Are final project before exams was the development, manufacturing and assembly of a jig done in pairs. My group was the only one to fail in making a complete jig. There were a lot of reasons why it failed, but the biggest reason for me was the complete lack of connection between my partner and I. I pretty much did the project by myself and even when I tried to contact with my partner, he would usually have some kind of excuse and/or ask me to do it for him. Even on the final report, there was portion of it that was an individual report. It had to be unbiased and more importantly non-accusatory, and he still asked me to do his part.
S.N.: my partner is not a bad person in any way. But he’s mentally and general attitude towards the project is not the greatest. I do believe he can be a good technologist, but he has to change his approach and mindset to projects like the one we did.
Still a great and education video.👍👍
Absolutely beautiful work Titan!
Not alot of Bosses can talk the talk and walk the walk.
I can clearly see you work by example.
This is not to take anything at all from your staff or anyone.
You have an incredible team of people, always learning and teaching and taking things to the next level.
I am amazed how you have grown as a company.
You guys are a living example.
Thanks for sharing.
Have a great week.
Watching these videos on a Saturday morning is just the right way to inspire yourself to keep learning!
Where ru from
Im from India and time is 11:25pm
I keep watching because without these I'd have no motivation to improve myself or the programs I work with.
Got handed a drawing yesterday for a new customer (not super complex and in brass) and instead of thinking 'lets do it out of casting' like I would in the past I told others that it would be smarter if we got extrusion and milled what we needed when we have a mill/turn lathe with a bar feeder.
I have seen hundreds of Titans videos, and this one is the most powerful of all in terms of demonstrating clearly the depth of knowledge, confidence, competance, and professionalism in the company's number one employee. The no-nonsense, scientific approach to the machining of the part, minus all the usual drama, craziness, and street lingo, was very much appreciated. A masterful presentation that can be the template for all others going forward. Titans calm demeanor and laboratory approach to narrating the process was first class.
Can you call the owner/CEO the number 1 employee?
@@iDeLaYeD_o Yes.
Thank you Sir😁🤙🙏
Titan
@@iDeLaYeD_oIf the owner/CEO still works active in the shop AND can still teach other employees new/alternate ways, how a job can be done, than your question can only be answered with a «YES!».
I worked on a fuel tank that was on a rocket that blew up an asteroid moon for the DART program. That's my claim to fame, it was a half a million dollar tank, the pucker factor while working on it was 110%.
Titan,
It’s great to see you from the Lake of the Pine days to what you have accomplished today. Keep up the great work.
Jim Williams Grass Valley,Ca.
Awesome video Titan!
God Bless you all. Thank you for such impressive contributions to our society.
Thats incredible good work! I love your Videos and your education.
I had learned so much from you, and your mindset is absolute perfect.
You are a big reason for my daily success in CNC Machining.
Greetings and Best wishes from Germany.
Great video. Really enjoyed the setup sheet. It really makes a difference.
Great video Titan!! I love watching your channel.
thank you titans i really enjoy watching your video / podcast keep going !👍
I really enjoy watching these videos and to see the process! Appreciate the information that you all share too!
Have you guys ever tried making a Titanium Pocket Knife?
always a good day when Titans upload a vid👍👍
Great looking work Titan.
I’mma holler at you at IMTS this year
Love your videos. I watch them and I can smell the coolant....
All respect to you dude.
Man.....if i wasn't 1600 miles away i would definitely be at your open house.
Hope its a great success...have fun !
Living 'cross the Atlantic doesn't help much, either.
Man I love these videos
for me personally and maybe for some other folks just starting machining it would be cool to see some more aluminium parts, cause its relatively easy to machine even with an entry level machine and lower risk from a cost perspective than some of the crazy aerospace alloys.
And really love that you're sharing your knowledge with the world.
Have you checked out the tutorials for the building blocks on our academy yet… we teach everything.
Titansofcnc.com
Check out their academy. That’s where to start for aluminum videos.
Thanks for this information.
I was a machinist the old way . and to make part like that.we were using all kind the fixtures and tooling to created, I m really
amazed . how things change.
I did my apprenticeship back in the 70s and I have agree. People today don't realize how much screwing around it took to get anything done. There wasn't any cnc machines, the closest we had were duplicating mills and precision templates. But that would give just a few features on the part. Most of the machines didn't even have digital readouts. Yes, it was practically the stone age. Most of the machines were actually left overs from ww2. They briefly touched on nc equipment in my trade school. They talked about cnc coming to shops in the future. I didn't get to actually start programming, setting up and running a cnc until the 90s. I was totally sold.
I LOVE MACHINING!
This part may not be as difficult as in what feature sets it requires, but the main difficulty is to keep everything on that one simple part in tolerance. I am working as a machinist (and programmer when necessary), it's easy to make the part look the way it is in the drawing, but the small details (we're talking about tolerances) are what actually makes that part functional and acceptable.
I quite loved this video, I'd be keen on giving Titanium a try, but that is not going to happen at least for few more years, I gotta jump in different companies to actually come across such material and learn it, its strengths and weaknesses which plays a huge role in machining.
I love this guy's machining ocd. Cause I work in quality lol this dude should teach cnc at school.
So great of you and your team to promote the machining trade this way. Thanks Titan!
You guys rock. Can’t wait until AI can bring some of this stuff down to my level someday.
Man I wish I could attend this open house! Living in Canada provides some challanges though, like distance! Any chance my wife and I could visit during our honeymoon to texas in June? 😅😅
When I'm doing G41 I always get the actual diameter of the tool by boring a hole, measuring the hole, compensate.. repeat until the hole is exactly the called out size.
I also do a run out test and get it down to 0.0002" before measuring.
Those two things together give me correct size parts with beautiful finishes.
Titan finding your channel has brought me to a whole new level of inspiration I currently and a maintenance Forman at a hospital and I’m looking to get into this field and need some advice oh how to get started been looking at some smaller machine desktop stuff but would really like to know what’s the best route to get going
Titan, it is always a pleasure to see you doing this kind of video. I love your passion and how it totally comes across. Keep up the awesome work you and the rest are doing.
Great video Titan, what you guys do for this industry is a noble thing. Unfortunately though, the trolls will always be lurking.
Awesome! Boom!
Ps. What do the titans think of Pole bikes, all in house machined and they look so cool
Just curious, what's the worst unintentional crash you have had in your shop?
The part looks beautiful! Keep spreading the love!
I work on fanuc and on hurco, what is so good in hurco is if you have one part then you dont have to deal with G54 or G55 🙂 and it stores part position with program. Fanuc is cool but hurco is so user friendly 🙂 cool video btw
More syil videos pls.
Coming soon
Thanks, Titan and crew, for all that you do. God bless!
@travis picking up the inspection question from op 1 video. Did this part get rechecked for Op 1 features? If so, do you have a reading on how much the part distorted? I know titanium is pretty stable but would be a good reference if you have that info. If this part was stainless, it probably distorts quite a bit.
I wish living in US only to have opportunity to learn from you guys!
This music is the same music that SpaceX used to hype up Starship Flight 3! 🔥
Hello, maybe try something in AISI 316L ?
I love what you are doing for the others ;)
Sir ....
I'm a great fan of your channel , I get a lot to learn from you guys.....
I just wanted to know have you machined on HARDOX material ?
I’m gonna try to drag my employer away from work to come to the open house!
@9:20 the spindle sounds like "clack clack clack" when no cut, but it seems not to sync with rpm. A tribute to low rpm? Years ago, i got a spindle doing this at low rpm without load. Reason was an broken bearing seal. After replace it sounds smooth again.
Please do you use CATIA v5 also for programming in your company?
Great Vid and commentary. Do you have to polish out the cutter marks or do you leave this part “as machined?”
As machined
@TITANSofCNC which CAM software did you start out with? We know you're using Mastercam nowadays but what did you use in early days? Program everything manually?
Started with SurfCam back in the day
Would be nice to see how your company runs production parts. One off is nice and great but production is where most need help.
Boom ❤u !
Question do you use always new tools when starting a new project, or do you measure it again and change the radius etc..
If you have heat shrink capability, why wouldnt you use a heat shrink holder for the O-ring finish endmill?
Default tool holder 4:08 Also.... that's a pretty simple part in my opinion 😂🤣😉. Complicated parts are the ones that have like 200+ toolpaths
Titan, I'd love to see you mill hardened tool steel 62-65HRC with profile of surface tolerance of +/- 5 microns (no EDM).
I know It's doable because I'm ordering parts like this all the time, but I haven't seen any videos on something like this
Personally, what I like to do is actually assign a new height offset or a new diameter offset for the same tool, effectively lying to the machine making the machine think its a new tool but its the same tool with new offsets. I do this a lot where one tool does many features IE chamfering, say the chamfer is perfect on one section, not so much on another, rather than having to edit the entire z-depths in the program you can assign a new tool height offset. I learned this when I was operating to avoid having to have the programmer reprogram everything. Obviously you need to turn off alarms that go off for unmatching tool number and tool height offset numbers, those usually have to match, not if you turn off that setting.
I Made pretty complex fidget spinner other day. Would give your part a run for its money
I want to know the thought process that went into designing such a part. I'm sure there was a simpler way to do it. But what do I know.
I just took a look a the drawing and I wonder 2 about 2 things. I have never seen o-ring grooves for axial o-rings with tolerances so tight. On the other hand the stuff I work on does not fly to space so maybe that is the reason.
The much bigger thing I can not wrap my head around is material movement and internal stresses. You roughed and finished the first side and inspected it to check if everything is in the right order which it was. But in operation 2 you removed a lot of material from the backside. For me this seems very risky because I would expect that to mess up the first side due to freeing internal stresses and warping the part. Am I just to anxious? Or is warping and moving not an issue with this grade of titanium? Thanks.
That's what I thought too. I'd expect him to leave like 0.2mm allowance everywhere on op1 side and go back to it once again after op2 was complete. Maybe titanium is less prone to distortion than aluminum? I don't know
I was thinking the same do it in 3 operations, just finish the od on op 1 and use the same fixture for 2 and 3.
Like you mentioned though it might be the quality. We've often material from Italy and we just go for it, perfect every time. The same grade from China gets an extra op.
You are absolutely right. Internal stresses are a dice roll, some billets are better than others, but if you're going to all this effort to make a complicated part, you wouldn't do it that way.
Boom 💥
How do you know how many ft lbs to put on your part going into op 2? Say it's an aluminum or plastic part and its easily bows up .005 at the center. This is something thats been tricky for me as a machinist. Thanks in advanced.
Hi Titan. I have a little question. How many machines do you have in de shop? And what is the running time of that part? Greetings from superfan in Belgium.
Love the auto doors. We build fire arm accessories. auto doors not included. I am sure that is not cheap.
price actually isn't that bad over the lifetime of the machine. Starts around $5k. Doesn't look too terribly hard to install either
Titan machining again !
I miss those videos
If you can design second op jaws to use threaded feature to locate in a hole in back jaw. Your operators are top notch but a lot of us there not so good.😊
What’s your take on having programmers run the tool paths they make? Do you think this is feasible in large companies w 20+programmers?
I didn't see you measure anything, how do you hit your dimensions? Are you just adjusting after the 1st piece, what if I have to get it right the first time?
I do the 3d modeling used for the CNC ... hmmmmm,,, neat to see this side of it
I didn't know you had the capacity of bulk production for SpaceX.
Damn, I'm in the UK.
PS: I love titanium watches (nice and light!). I wouldn't attempt to machine it.
What program do you use for the cmm?
I would love to see copper rocket nozzle that’s 28 inches long and has a small side then a large side that’s also .07 thick.
Pounding on that cutter. At a correct angle.
IDK man, that o-ring being a micron tight probably ain't gonna seal properly 🙄 Damn inspectors always have to find SOMETHING to nit-pick 😆 Nice looking part, and exposing people to what real prints and tolerancing looks like is crucial, so many guys are very weak on their GT&T. Those tolerances totally affect the approach to making a part 💯
I'd love to see your take on the mobius cube that Inheritance Machining posted yesterday. How does a professional CNC machinist approach this, and how's it different and similar from a hobbyist manual machinist. In particularly the work holding.
I need a video were Titan will discuss about the impact of AI on CNC operators and programmers. I need to listen about what Titan thinks about it. Is there possiblity to leave cnc men jobless???
Like to see a Titanium rear sprocket for a Moto GP bike made...
Yo Titan what is the cycle time of each operation on this baby?
please reply.🤔
Titan,
What determines using a Harvi III vs a Harvi 1TE?
Profiling for the 6 fluted Harvi 3… and ramping / full slot etc for the 4 flt TE.
Harvi 3 ramps at like 2-4 degrees… and TE at up to 45 degrees
@@TITANSofCNC So it's simply a matter of the ramping and slotting. Thanks.
I've been using the 1" diameter 8 flute, thru coolant, Harvi 4 for adaptive roughing and profiling 3.25" full depth in forged Ti-6Al-4V. The Harvi 4 has the chip splitter, which I need removing so much material 3.25" deep to avoid hay stacking and recutting chips. It's been quite a learning experience, removing 70% of the material from a 241 lb block.
Is there a reason why you roughed the OD and didn't rough the bore before changing tools?
Side note: I don't know why when Titan said to put the male thread to the back my first thought was 'how do you consistently make it sit in the same spot every time?' completely forgetting that the part is an octagon. I have never felt dumber.
Grow the beard out more love the mohawk keep it going!!!!! I have a fro hawk !!!!lets gooooo boooommmmm!!!!!!!
Why did you choose the Mastercam, not the solidcam or nx?
cause money (sponsorship)
2:51 yup ..
Lovveee to see these informative videos
More to come!
Thanks
why no cooling with iced air?
Maybe a stupid question but what happens to the chips? Can they be re used?
Would like to see some videos on Pure copper machining strategies, mostly turning! And milling stainless tool steel! Love this format style of videos.
Do you also produce parts for customers or do you just make videos?
I loved what I watched. Frankly, we miss your lessons, Mr. Titan. You bring back my nostalgia for the past and the good old days when I watched your first video explaining about 1M
Awesome! Tons of great info and no fluff! Love that it's a "recipe" that anyone can use to achieve similar results without all the trial and error. Great work Titan👏
Looks like a gerotor pump housing
How to achive a 16 ra in 1018 steel on bore under 3/4 in
Great lesson here. But I wish you'd explained why you chose to probe through the part to the fixture rather than doing the usual machine the back and front of the stock to make it flat enough to probe with? If I recall you did that with that massive tungsten part that looked like some alien thing. To me this is why I keep watching the videos to learn problem solving of fixturing, probing, even though I will never have such a machine (My wife amoslt divorced me getting the small VMC I do have in the basement (trick is making stuff for her work) let alone this beast (which probably weighs more than my entire house!). I've always been curious why for standard radii you don't just get a giant ball mill (like the chamfer mills). I mean is there a reason they don't make them? seems like after roughing the steps you'd be able to do 1-2 passes with a say 1" ball to make that nice filet and that saves time in the whole gentle step down with the small balls?
open house? what an opportunity but I live in Chile :(
👍🏻👍🏻👍🏻
😍
The attitudes he talks about in getting the good business is exactly what my small business worked for. We did very well (usually) by word of mouth, and we did a lot of work that many others were not ready to try. Mostly prototype work, but sometimes very high paying jobs. We were also one of only three small shops that were even permitted to do work for a particular very high end company, just because they knew we would get the job done. I could only dream of the tools and machines that these guys have at hand.
that open house sounds absolutely sick. I can tell you really want to do well for your community. My only regret is I live in Sweden.
Much respect - boom!
You guys haven’t done any additive videos in a while? There a reason?
They should get a DMG Mori DED machine that is additive and subtractive in one.
how can i or someone like me who lives in the other side of the world come get cnc education hands on in your facility not in the academy is there like any programs?
Have you seen our academy at titansofcnc.com ?
After learning online for free from us… go ahead and look at the map of worldwide shops under small groups… which is under our resources tab. They might let you use a machine to run your Titan programs
@@TITANSofCNC i alredy work in a cnc machining facilty and did a course that was suppused to have machines to practice on but it didnt , i can program using solidworks but im trying to find someplace to learn the trade on a bigger scale since the facilty im in are still refusing to teach me setups even tho i been an operator for 3 years
How about lifetime tool change?