I have no plans of doing this conversion but enjoy watching them and the creativity of people doing them ,which can lend ideas for other projects. This mod has to be the most thought out and well executed one that I have seen. Great job on the box !
I went for years without a service cart as I went from the Air Force for 7 years and 3 years as heavy line mechanic in and worked in the same 2 bays as a heavy line. My toolbox was always about 4 steps away. Then I trained as a aircraft mechanic and ended up working 30 plus years in aviation. When I retired 5 years ago I took all my tools home and did my setup in my shop and I am still only a few steps away from my tools so for me it is not needed. I got to say I enjoyed watching you do the one cart out 2 it fun and interesting for this old retired guy.
The cleanest build I’ve seen. Adding a side cabinet on mine but might do this mod too. I agree the size of the cart is perfect just need more room. I have a large triple bank with work top but find myself working from the cart way more often. Sometimes you can’t put a price on what you like
280.00 each as of today... 6/30/22 total of 560.00, plus time and energy building it out.. or for the same price get a full size Husky top and bottom tool box! Bigger, deeper, and cheaper... That being said... I love this idea and might do it myself
The purpose of this conversion was to make more room with a smaller box. You can purchase other boxes like the Husky and it is bigger, deeper and might be cheaper, but do you plan on being mobile with it? This box was built to be mobile all day long in a fast paced shop environment. It all depends on what you're looking for.
I had the 4 drawer I originally bought and ended selling it for $80 and bought a used 5 drawer for 160. So basically got a 5 drawer used for $80. Then there was a special on the 5 draw for $230 brand new but I get an extra 10% off the $230 price tag if get on the harbor freight credit card so it's comes out to like $207 new So I'm at $289 for my build
Cool project. I don't move my carts around much so I have one tech cart and three of the Yukon 7 drawer boxes. I just use these around the house so I didn't need anything heavier duty. I considered the 27" and 36" carts but these fulfill my purpose.
This is insanely cool. The attention to detail is impressive, you've thought of everything. I'm tempted to go to HF right now and grab 2 service carts and try this. For those saying he could have got a full bank box-yeah for $600. This awesome contraption of creativity $340 (service carts on sale for $170 right now)-and on top of that you get an extra roll cart on top of the deal. Well done!
Thanks, John. I absolutely enjoy using my new set-up. It's not bulky like other roll carts and it affords me plenty of space for my tools. I appreciate your feedback. Please post a picture of your finished carts when you get them put together. Best Regards!
Outstanding build , getting to the point where all my tools our starting to overflow, might try something along this line or design the side cabinet that made for the bigger cart, into a role cart. Really un-ease my all that drilling and welding but great video!!!!!!!
Thank you, Dustin for the kind remarks. I tried making this custom build fairly easy for others to follow along with if they wanted to do it as well. It does require quite a bit of drilling and some welding, but it was fun to to and the end result is worth it in my opinion.
I think this was the best way to do it cause u didn't even have to cut and waist the top like some other videos great work man I'm working on myn later today
Thank you for the kind remarks! Yes, I agree, I didn't prefer the 5 drawer cart project because I didn't want to cut the top like you were referring to in those other videos. This 4 drawer cart is more my style.
@@jwsguitarshop4410 so unfortunately I wasn't able to do it your method it's kind of hard for me of lining the structure of the cabinets so I think I'm going to have to cut it because cutting it looks like the easiest way but you end up wasting the top but yeah if I have no choice I'm going to have to end up cutting it but I'm going to try one more time if not I'm going to have to do it the easy way which is cutting it but this is definitely the best way to do it if you have the time and skills cuz I did everything but I just couldn't align the structure from the bottom drawer to the top drawer so yeah
The only thing I might have done differently is to cut the front of the bottom tray (put some rubber trim or something on the cuts) and used something else to hold the bottom box up. That would give you a little storage on the very bottom where you could stick things...
Somebody did a mod like this, but he cut the bottom part of the cabined so that the bottom drawer would slide in and out, and when putting the 2nd cabinet on top, the holes for screws on the cabinet would line up with the ones on the side pieces. instead of 2x4 he put magnets to make up the gap.
The US General 34 In. Full Bank Service Cart for $599 (without any coupons) is more or less the same thing. It has 6 full width drawers, plus the top area like a regular 4 or 5 drawer service cart. The bottom drawer is deeper than the other 5 drawers and the overall dimensions are bigger than the standard service carts. It also has four large, heavy-duty caster that all swivel and has semi-hard bumpers on the corners to protect the cart. It also has the slots in the top for pry bars and screwdrivers just like the service carts. Don't get me wrong, the cart you came up with is very nice and the extra roll around service tray cart is very nice. Its just the amount of effort you had to put into it seems to outweigh the benefit of making your own. BTW, I've seen several videos doing what you've done with the 5 drawer service carts, sans the single lock mechanism.
I appreciate your opinion on the 34" cart. To be honest, I bought a green one and put it together and tried using it for a week. With the tools that I loaded in the cart it was rather bulky and would want to get away from me when I rolled it around. The 30" cart that I custom built makes it easy to move around and when I sit in my Matco roller chair I can lean over and look into the top of my service cart to pull out tools which I use all day long. It was impossible to sit in a roller chair and look over the top of the 34" cart that you have mentioned. You literally have to stand up to look into the cart which makes the cart undesirable for me. However, everyone has their own likes and dislikes when it comes to what works best for their specific job. This smaller custom cart works perfectly for me and I haven't found anyone that makes the size of cart that I have made.
1. The full bank is significantly taller, if you plan to use the top surface as a work surface comfortably, that can be an issue even if you're 6'0" 2. Full bank has 6 large taller drawers compared to the doublestack's 10 small/medium drawers. It's more versatile especially if you like to dedicate specific drawers to specific tools to avoid mixing tools in the same drawer. 3. Locking mechanism is important if you actually use the box professionally in a shop/hangar/etc rather than just at home.
I stacked 2 of the 5 drawer carts together. My top box locks the bottom box but I didn't weld or rivet the bars together. I cut slots in the bottom of the top box and the bars match up with the bottom box. And it locks both boxes.
That looks great! I would love to do something like this but I do not have the skills to attempt a job like this. I would be afraid that I would ruin the cart.
I was hesitant at first, but I just took one phase at a time and thought it through. Usually just test fitting things before drilling or making any cuts works out best for me. Making the right measurements before making any adjustments tends to help the project fall right into place.
I got 5 drawers cart for $219+tax 2 weeks ago. Well build cart. I m now trying buy 2 US GENERAL 34” service carts, still waiting price to drop back down below $529. Had a chance to pick one up on black friday but the store I went would not load it to my SUV.
You did a great job with these 2 carts, combining them together and making that roll cart out of what's left. I don't think even harbor freight could've done any better. Do you think you could do the same with the 5 drawer cart they have, if so please let me know. Thanks you..
I watched couple videos of this. ua-cam.com/video/6SZmJaImeIA/v-deo.html personally for the cost of two 5 drawer carts, I would just buy the “full bank service cart” that they sell or even the 44x22 inch roller cabinet. Or the 26x22 single bank, and a matching top chest. All those solutions including the 5 drawer are around $600 at full retail price. Just my opinion
I have seen several videos of people stacking tool carts and still don’t get it? I have a US General 5 drawer cart and I love using it to move the most used tools to wherever I need them. My other tools still live in the large box that’s in the middle of the shop. These videos show lots of good tips, but these carts are made to keep your most used tools handy, they’re not meant to be your main tool storage.
Johnny, I totally agree. It would be much cooler with all full size drawers on the bottom of the box. Yes, it was a lot of work, but I use it daily and absolutely love it! It was time well spent.
I wonder that too. It looks like the videos that I've seen have the two 5 drawer carts modified to fit on top of each other. However, I would imagine there are multiple ways of connecting them together with the side brackets. It would be fun to try that project too.
I have that cart as well. However, it is bulky and you can't sit on a roller stool and look into the top of that cart since it is considerably taller. Customizing these two 4 drawer boxes together makes similar storage space as the taller cart, but much more versatile. I absolutely wouldn't go back to the taller cart after building this one!
Thanks for the input, Brian. It's hard to pick music that everyone likes. I had initially thought of not putting background music because I didn't want to distract from the video, but I've had people comment previously on other videos that not having any music made the video boring. So, it's usually a toss up decision.
Alberto, thanks for your input. What is your preference when watching instructional videos? Some people like music in the background and others don't really care for it. I can go either way, but I am looking for input for future videos.
If there was something out there that was the height that I need when I am sitting in my Matco roller chair, then I would agree with you. However, I can't find anything anywhere. That's why I went this route.
I noticed you have a different work top on your 48 inch multipurpose workbench. What materials did you use and did you put it on top of the mdf board or in place of it. TIA!
Yes, I sure did. I use it daily at work. I also added magnets to the back of the cart inside walls in order to hold the drawers shut while moving around the shop.
I have plenty of room makes sense to keep them separate to me besides I'll probably get the full bank also, I have plenty of tools to fill them if not I will buy more toolz...... yay....
I custom made this one to be at an eye level when I sit on my Matco Roller chair. I bought the 34 inch full bank but had to stand up every time I wanted something out of the top of the cart. It was very inconvenient and very bulky. This one that I made moves around easily even fully loaded with tools.
It's the best cart I have ever owned. Perfect size and weight. It was time well spent. I've owned all other major named boxes and this custom box beats them all in performance. At least in my honest opinion.
I have no plans of doing this conversion but enjoy watching them and the creativity of people doing them ,which can lend ideas for other projects. This mod has to be the most thought out and well executed one that I have seen. Great job on the box !
Thank you.
I went for years without a service cart as I went from the Air Force for 7 years and 3 years as heavy line mechanic in and worked in the same 2 bays as a heavy line. My toolbox was always about 4 steps away. Then I trained as a aircraft mechanic and ended up working 30 plus years in aviation. When I retired 5 years ago I took all my tools home and did my setup in my shop and I am still only a few steps away from my tools so for me it is not needed.
I got to say I enjoyed watching you do the one cart out 2 it fun and interesting for this old retired guy.
Thank you!
So where you had your tools? Hanging from a peg board? And how you have them now?
Sounds like he had a big ol tool belt@@PatricioGarcia1973
The cleanest build I’ve seen. Adding a side cabinet on mine but might do this mod too. I agree the size of the cart is perfect just need more room. I have a large triple bank with work top but find myself working from the cart way more often. Sometimes you can’t put a price on what you like
280.00 each as of today... 6/30/22 total of 560.00, plus time and energy building it out.. or for the same price get a full size Husky top and bottom tool box! Bigger, deeper, and cheaper... That being said... I love this idea and might do it myself
The purpose of this conversion was to make more room with a smaller box. You can purchase other boxes like the Husky and it is bigger, deeper and might be cheaper, but do you plan on being mobile with it? This box was built to be mobile all day long in a fast paced shop environment. It all depends on what you're looking for.
@@jwsguitarshop4410 I get that and agree. It's much cheaper than my Matco cart and works just as well
229 and 199 on sale in Virginia
I had the 4 drawer I originally bought and ended selling it for $80 and bought a used 5 drawer for 160. So basically got a 5 drawer used for $80. Then there was a special on the 5 draw for $230 brand new but I get an extra 10% off the $230 price tag if get on the harbor freight credit card so it's comes out to like $207 new
So I'm at $289 for my build
@@RyjahMoto Wow! That's a good deal.
Very impressive! Sure, you could have bought a full bank box, but with this project you tested your ingenuity and skills!
Thank you very much!
1 of the best cart mods on yt! Great work.
I would put 4 swivel wheel on both carts.
Thats a good idea! Thanks
Cool project.
I don't move my carts around much so I have one tech cart and three of the Yukon 7 drawer boxes. I just use these around the house so I didn't need anything heavier duty.
I considered the 27" and 36" carts but these fulfill my purpose.
Thanks! It really comes down to preference. I couldn't find what fit my needs, So I just built what I wanted.
This is insanely cool. The attention to detail is impressive, you've thought of everything. I'm tempted to go to HF right now and grab 2 service carts and try this. For those saying he could have got a full bank box-yeah for $600. This awesome contraption of creativity $340 (service carts on sale for $170 right now)-and on top of that you get an extra roll cart on top of the deal. Well done!
Thanks, John. I absolutely enjoy using my new set-up. It's not bulky like other roll carts and it affords me plenty of space for my tools. I appreciate your feedback. Please post a picture of your finished carts when you get them put together. Best Regards!
Really nice job and thank you for the detailed video! I just bought 2 5-drawer carts to stack and your video is the best I’ve seen on the process. 👍🏼
Awesome! Thank you!
Why not just buy the 27inch roll cab or the 34 inch full bank service cart…
@@collinkane8673 are you asking me or the OP?
Exactly what I been looking for .. hands down the best explaining video
Thank you, Anthony! I tried to explain every detail in case someone else wanted to make one for themselves.
very badass man, wish I had the want to make this happen for myself. Lack of welding and such will keep me away but this is awesome!
Outstanding build , getting to the point where all my tools our starting to overflow, might try something along this line or design the side cabinet that made for the bigger cart, into a role cart. Really un-ease my all that drilling and welding but great video!!!!!!!
Thank you, Dustin for the kind remarks. I tried making this custom build fairly easy for others to follow along with if they wanted to do it as well. It does require quite a bit of drilling and some welding, but it was fun to to and the end result is worth it in my opinion.
I think this was the best way to do it cause u didn't even have to cut and waist the top like some other videos great work man I'm working on myn later today
Thank you for the kind remarks! Yes, I agree, I didn't prefer the 5 drawer cart project because I didn't want to cut the top like you were referring to in those other videos. This 4 drawer cart is more my style.
@@jwsguitarshop4410 so unfortunately I wasn't able to do it your method it's kind of hard for me of lining the structure of the cabinets so I think I'm going to have to cut it because cutting it looks like the easiest way but you end up wasting the top but yeah if I have no choice I'm going to have to end up cutting it but I'm going to try one more time if not I'm going to have to do it the easy way which is cutting it but this is definitely the best way to do it if you have the time and skills cuz I did everything but I just couldn't align the structure from the bottom drawer to the top drawer so yeah
This is great. I think this is a great mod if you have a 4 or 5 drawer cart already but want to make it full bank. Awesome work.
Thank you! I am using it every day at work and absolutely love it. It was well worth the investment of time and the money.
Informative and detailed, thank you!
The only thing I might have done differently is to cut the front of the bottom tray (put some rubber trim or something on the cuts) and used something else to hold the bottom box up. That would give you a little storage on the very bottom where you could stick things...
Somebody did a mod like this, but he cut the bottom part of the cabined so that the bottom drawer would slide in and out, and when putting the 2nd cabinet on top, the holes for screws on the cabinet would line up with the ones on the side pieces. instead of 2x4 he put magnets to make up the gap.
Impressive clamp collection!
The US General 34 In. Full Bank Service Cart for $599 (without any coupons) is more or less the same thing. It has 6 full width drawers, plus the top area like a regular 4 or 5 drawer service cart. The bottom drawer is deeper than the other 5 drawers and the overall dimensions are bigger than the standard service carts. It also has four large, heavy-duty caster that all swivel and has semi-hard bumpers on the corners to protect the cart. It also has the slots in the top for pry bars and screwdrivers just like the service carts. Don't get me wrong, the cart you came up with is very nice and the extra roll around service tray cart is very nice. Its just the amount of effort you had to put into it seems to outweigh the benefit of making your own. BTW, I've seen several videos doing what you've done with the 5 drawer service carts, sans the single lock mechanism.
I appreciate your opinion on the 34" cart. To be honest, I bought a green one and put it together and tried using it for a week. With the tools that I loaded in the cart it was rather bulky and would want to get away from me when I rolled it around. The 30" cart that I custom built makes it easy to move around and when I sit in my Matco roller chair I can lean over and look into the top of my service cart to pull out tools which I use all day long. It was impossible to sit in a roller chair and look over the top of the 34" cart that you have mentioned. You literally have to stand up to look into the cart which makes the cart undesirable for me. However, everyone has their own likes and dislikes when it comes to what works best for their specific job. This smaller custom cart works perfectly for me and I haven't found anyone that makes the size of cart that I have made.
1. The full bank is significantly taller, if you plan to use the top surface as a work surface comfortably, that can be an issue even if you're 6'0"
2. Full bank has 6 large taller drawers compared to the doublestack's 10 small/medium drawers. It's more versatile especially if you like to dedicate specific drawers to specific tools to avoid mixing tools in the same drawer.
3. Locking mechanism is important if you actually use the box professionally in a shop/hangar/etc rather than just at home.
Nice bass in progress!
thank you!
Drawer slide locks are one up one down to release drawer
I stacked 2 of the 5 drawer carts together. My top box locks the bottom box but I didn't weld or rivet the bars together. I cut slots in the bottom of the top box and the bars match up with the bottom box. And it locks both boxes.
Nice! do you have a picture of how it looks?
@@jwsguitarshop4410 Yes. Just look under 10 drawer harbor freight carts and you might find my videos.
Nice job
Thanks!
Outstanding!
I just purchased two 8 drawer service cars to stack!
That looks great! I would love to do something like this but I do not have the skills to attempt a job like this. I would be afraid that I would ruin the cart.
I was hesitant at first, but I just took one phase at a time and thought it through. Usually just test fitting things before drilling or making any cuts works out best for me. Making the right measurements before making any adjustments tends to help the project fall right into place.
I got 5 drawers cart for $219+tax 2 weeks ago. Well build cart. I m now trying buy 2 US GENERAL 34” service carts, still waiting price to drop back down below $529. Had a chance to pick one up on black friday but the store I went would not load it to my SUV.
Congratulations sir you have convinced me it's as big of a pain in the ass as I thought lol it's going on my to do list
lol
Nice job!
Thanks!
You did a great job with these 2 carts, combining them together and making that roll cart out of what's left. I don't think even harbor freight could've done any better. Do you think you could do the same with the 5 drawer cart they have, if so please let me know. Thanks you..
I have considered trying this. If I do, I'll let you know. Thank you
I watched couple videos of this. ua-cam.com/video/6SZmJaImeIA/v-deo.html personally for the cost of two 5 drawer carts, I would just buy the “full bank service cart” that they sell or even the 44x22 inch roller cabinet. Or the 26x22 single bank, and a matching top chest. All those solutions including the 5 drawer are around $600 at full retail price. Just my opinion
I’ve been wanting to do this to my 4 drawer cart as well. The 4 drawer has unmatched maneuverability.
You'll love the extra space if you make the cart into the 8 drawers and still maintain maneuverability.
The 5 drawer is better for the money
Great job with really no waste .
Thank you! I was impressed with the little amount of left over parts too.
I have seen several videos of people stacking tool carts and still don’t get it? I have a US General 5 drawer cart and I love using it to move the most used tools to wherever I need them. My other tools still live in the large box that’s in the middle of the shop. These videos show lots of good tips, but these carts are made to keep your most used tools handy, they’re not meant to be your main tool storage.
Only thing now is to find a full size drawer for the bottom half of the box. I would build one of these is they’re wasn’t all that much work needed
Johnny, I totally agree. It would be much cooler with all full size drawers on the bottom of the box. Yes, it was a lot of work, but I use it daily and absolutely love it! It was time well spent.
I wonder it it could also be done with the 5-drawer carts too?
I wonder that too. It looks like the videos that I've seen have the two 5 drawer carts modified to fit on top of each other. However, I would imagine there are multiple ways of connecting them together with the side brackets. It would be fun to try that project too.
I like it, but why not just buy the roll cart that has the drawers all the way to the bottom?
I have that cart as well. However, it is bulky and you can't sit on a roller stool and look into the top of that cart since it is considerably taller. Customizing these two 4 drawer boxes together makes similar storage space as the taller cart, but much more versatile. I absolutely wouldn't go back to the taller cart after building this one!
Can u do this with a 5 drawer?
I am not sure. I would like to know that too.
Very cool, but background music wasn’t the best.
Thanks for the input, Brian. It's hard to pick music that everyone likes. I had initially thought of not putting background music because I didn't want to distract from the video, but I've had people comment previously on other videos that not having any music made the video boring. So, it's usually a toss up decision.
No worries bro, ur doing good
Do they not sell the full stack cart already?
Wonder if this will work w the 30in 5 drawer
That’s a good question. Maybe you could check out the dimensions online and if they are similar, then it might work.
Yes it will work with the 5 drawer cart. I did it and my top box locks the bottom box drawers when the lid is closed.
Like the vid. But the background music is distracting.
Alberto, thanks for your input. What is your preference when watching instructional videos? Some people like music in the background and others don't really care for it. I can go either way, but I am looking for input for future videos.
For the cost of two carts, you could probably get a much larger and stronger unit.
I like the smaller sized box. That's why I wanted to make this modification to the 4 drawer cart. I like the height and how easy it is to roll around.
Would it have been less expensive and less time-consuming to buy a cart that you needed rather than do a modification, which seems like a ton of work?
If there was something out there that was the height that I need when I am sitting in my Matco roller chair, then I would agree with you. However, I can't find anything anywhere. That's why I went this route.
Sweet
Thank you!
Hi
Hello, AzurePlays!
Heya! Just out of curiosity, do you think this can be done to combine a 4 AND 5 drawer cart together? theyre both 30" carts
That's a good question. If I had the money, I would try that project.
I noticed you have a different work top on your 48 inch multipurpose workbench. What materials did you use and did you put it on top of the mdf board or in place of it. TIA!
Yes. It's a piece of plywood. It works much better than the thin board that came with it.
@@jwsguitarshop4410 thanks
Did you fill them up with tools!?
Yes, I sure did. I use it daily at work. I also added magnets to the back of the cart inside walls in order to hold the drawers shut while moving around the shop.
I have plenty of room makes sense to keep them separate to me besides I'll probably get the full bank also, I have plenty of tools to fill them if not I will buy more toolz...... yay....
👍👍
There must be an easier way of doing this. For example if you skipped the bracket extension and have the bottom drawers not lockable.
That is definitely an option if you weren't concerned about the bottom drawers locking.
I don’t get why you didn’t just buy the 27 inch roll cab or the 34 inch full bank service cart.
I custom made this one to be at an eye level when I sit on my Matco Roller chair. I bought the 34 inch full bank but had to stand up every time I wanted something out of the top of the cart. It was very inconvenient and very bulky. This one that I made moves around easily even fully loaded with tools.
Music is Distracting
I would've just got the big 6 drawer cart
Just buy another cart...
seems like alot of work for 400.00 when u can buy the 30 inch 6 drawer cart for 499.99 now lol
It all depends on if you want to tie up a weekend for the project. LOL
I would just buy a tool box with a certain amount of drawers in it this seems like an oxymoron
For the time you could have sold it and bought a new one
It's the best cart I have ever owned. Perfect size and weight. It was time well spent. I've owned all other major named boxes and this custom box beats them all in performance. At least in my honest opinion.
Other man crying about it really
Hi
Hello!
Hi
Hello, Freezerplays!