Building a Custom Plenum on a Bearhawk Bushplane to help with high cylinder temperatures

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  • Опубліковано 24 чер 2022
  • Using a press brake, shrinker and some other hand tools I make a plenum to help cool this motor. I use time lapse for the construction and explain the steps taken.
    If you have any questions or comments please drop them in the comment section.

КОМЕНТАРІ • 19

  • @TwinStix
    @TwinStix Рік тому

    Nice work👌

  • @ryanshadders750
    @ryanshadders750 2 роки тому

    I love how just like when I am working in the garage on a project your dog likes to hang out and sniff everything we are working on. Cracked me up to see it in fast forward.

  • @wadesaxton6079
    @wadesaxton6079 28 днів тому

    Just properly installed baffle seals is all that is needed. The top cowl is a plenum when the seals are done right.
    You’ll get more effective temp control by opening up & controlling the outlet on the bottom of the cowl with a lip to create a low pressure to

  • @joshduff8989
    @joshduff8989 2 роки тому

    Really nice. That’s a handsome merle you have, too.

    • @flyweldfabricate
      @flyweldfabricate  2 роки тому +1

      Thanks, he’s just over 1 year old so there’s lots of trining to do yet

    • @joshduff8989
      @joshduff8989 2 роки тому +1

      @@flyweldfabricate We have a one-year-old female merle Border that looks a lot like him. Training all the time.

  • @sprucestomper
    @sprucestomper 2 роки тому

    I like plane names, they sound like adventure is built right in. "BEARHAWK"!

  • @ericmartin5720
    @ericmartin5720 2 роки тому +1

    Both Continental and Lycoming specify less than 1 sq inch of total baffle not sealing the high pressure and low pressure sides. 1/8” gap in the baffle seal equals a lot of lost cooling air. Low performance engines, not a huge deal, high performance (ie cowl flaps) is a huge deal.

    • @flyweldfabricate
      @flyweldfabricate  2 роки тому

      Thanks for the info, I didn’t know that

    • @ericmartin5720
      @ericmartin5720 2 роки тому

      @@flyweldfabricate I was working at a flying club, the Mooney 231 had excessively high chts. Climb had to have the cowl flaps wide open, in cruise they couldn’t even close the cowls...ever. I replaced all the baffle seals and closed every gap I could find. Afterwards the owner said he could climb with the cowls 1/2 open and in cruise they were always shut regardless of the conditions, he said it was like a new plane. I got all my info from the Lycoming and Continental factory reps. Air control is critical in high performance installations.

  • @ColdStartGarage
    @ColdStartGarage 2 роки тому

    Pretty sweet metal break! Little too close to the ground for me to want to use. But still awesome none the less

    • @flyweldfabricate
      @flyweldfabricate  2 роки тому

      It’s to heavy and I’m too lazy to get it on a table. I hate working that low too

  • @CompleteToiletGarage
    @CompleteToiletGarage 2 роки тому

    man you are talented when it comes to metal working, class project in A&P school was to build a simple aluminum tool box with the metal brake, ya needless to say it wasnt right by anymeans, but it held tools hahaha

    • @flyweldfabricate
      @flyweldfabricate  2 роки тому

      Thanks man, hoping to add some cool projects in the near future

  • @brettgerber795
    @brettgerber795 2 роки тому +1

    Doing a plenum on our Bearhawk 5 as well. How did it help your buddies temps? We installed them also on our Velocity (canard pusher) and have no issues on hot summer days.

    • @flyweldfabricate
      @flyweldfabricate  2 роки тому +1

      It helped a bit but he needs to evacuate the air from the bottom of the cowl now