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How to Repair a Rust Holes and Weld Body Panels

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  • Опубліковано 5 лис 2018
  • Cleco Fasteners amzn.to/3JLltb9
    Flange tool amzn.to/3qXAf5U
    Canadian Link amzn.to/3f3G9Nw
    todays video is the DIY rust repair on my 2006 f150 pickup truck. The drivers side front lower box has rusted out leaving a huge hole to repair. I picked up a patch panel from Rockauto which made this job way easier. The first job is to cut out all the rust and remember the rust extends further than the hole or area itself. I then fitted up my patch panel to weld in place. I used cleco fastener kit to hold the patch panel into place while I used my esab rebel welder to fix the repair
    DISCLAIMER: Due to factors out of the control of Bullshitkorner and Bsk Garage, we cannot guarantee against improper use or unauthorized modifications of this information. Bullshitkorner and Bsk garage assumes no liability or responsibility for property damages or injury incurred as a result of any information contained in this video and all other videos produced by Bullshitkorner and Bsk Garage. Use this information at your own risk. Bullshitkorner and Bsk Garage recommends safe practices when working on vehicles and/or with tools seen in this video. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not Bullshitkorner and Bsk Garage Be safe! This video and description contain affiliate links, which means that if you click on one of the product links, we receive a small commission. This helps support the channel and allows us to continue to make videos like this. Thank you for the support!

КОМЕНТАРІ • 389

  • @TestDontguess
    @TestDontguess  5 років тому +9

    Watch a more Trickier Rust Repair video here ua-cam.com/video/GYTryLy00gU/v-deo.html

    • @diane2193
      @diane2193 5 років тому +2

      Excellent job!!!! Years ago I used sheet metal and pop rivets on a quarter panel. Lol

    • @gunner8822
      @gunner8822 5 років тому

      What were those things called that held the panel together you drilled the holes and put them in there

    • @user-co8un6lx3t
      @user-co8un6lx3t 4 роки тому

      Братан, за чем такие большие швы ?

    • @spencerrivera2692
      @spencerrivera2692 4 роки тому

      BSK Garage help me out for my car what should I do I only have little Rust what to do?

    • @lesglover6515
      @lesglover6515 4 роки тому

      @@gunner8822 those are called cleco fasteners.

  • @spinb
    @spinb 5 років тому +107

    Very good video. Thanks for not adding annoying music!

  • @MrSmartass89
    @MrSmartass89 5 років тому +20

    Excellent job, sir. You are first-class. Your video was awesome. Short, sweet, and to the point. No BS and no time wasted.

  • @onthatdove
    @onthatdove 4 роки тому

    Man, I've watched a handful of your vids over the years when you did various work on your personal TJ. I just stumbled upon this video and had to watch another video under BSK Garage instead of your "previous" channel. I have to say, I am speechless at what an enormous improvement I see in your demeanor and choice of vocab. Now, I'm more encouraged to share your videos with my young 12yr old son who is building his own 1988 B2200 which requires numerous body panel weld patches and paint. I've learned a good bit from you years ago with the Jeep and now my son can also. Thank you! Keep up the clean and great informative teaching vids! You are investing in the next generation of DIY mechanics.

    • @TestDontguess
      @TestDontguess  4 роки тому +1

      This channel doesn’t have any swearing or beer drinking. The other channel is more real life. BSK Garage was created for those who wanted a clean video

  • @learndaanswers3066
    @learndaanswers3066 4 роки тому +20

    The new piece of metal was cut to perfection. Can you do a show on how to achieve bends and curves?

    • @Syncopia
      @Syncopia 4 роки тому

      It was a specifically made patch panel for that make and model.

    • @learndaanswers3066
      @learndaanswers3066 4 роки тому

      @@Syncopia thanks

    • @harmanbrar591
      @harmanbrar591 4 роки тому

      Where are we get those panels

  • @TheWwong
    @TheWwong 5 років тому +28

    Well done, those Sears newspaper ads could be collector's items very soon.

    • @TestDontguess
      @TestDontguess  5 років тому +4

      They sure went downhill from the days of buying a diy house kit in the early turn of the century

  • @bayoupirate3808
    @bayoupirate3808 5 років тому +12

    Thank You. Presented very well and I walked away knowing more than I did before. Again, Thank You.

  • @adamh1889
    @adamh1889 3 роки тому

    That welding shield is badass

  • @ShainAndrews
    @ShainAndrews 5 років тому +53

    Not bad. Only thing I would add is automotive seam sealer on the inside flange. Otherwise it becomes a pocket to start the whole process over in short order.

    • @vitopasquino3236
      @vitopasquino3236 4 роки тому

      Honda Ridgeline video

    • @ab-qh6ip
      @ab-qh6ip 4 роки тому +2

      been there done that even with seam sealer, lasted about two years then rusted again.

    • @mback12000
      @mback12000 4 роки тому +6

      That's why you do butt welds, not lap joints. Water is just going to sit in that groove from the inside where it's raw metal from welding. The rust will return only now faster and higher in the fender.

    • @jonminnella4157
      @jonminnella4157 4 роки тому +3

      I've never met a body man yet that can guarantee that rust won't come back

    • @rodneyspencer2408
      @rodneyspencer2408 4 роки тому +6

      That's why it's a better idea to flange the metal on the car instead of the replacement panel. Then you can install the new panel on top of the old metal. No pocket for water to pool in

  • @XXX-qk2cq
    @XXX-qk2cq 5 років тому +2

    Great job on the panel repair! I have used that pro 3M rocker guard on many used cars here in New England. In a commercial shop it cuts out many finishing steps!!!!! And lasts for ever!!!

  • @SA-lr1sf
    @SA-lr1sf 3 роки тому +1

    The before and after is just amazing!

  • @yr4137
    @yr4137 5 років тому +4

    You can be impressed by your job, man, it is perfect. Thank you for the sharing.

  • @MikeKiddieCoachbuilder
    @MikeKiddieCoachbuilder 5 років тому +2

    Nice repair. The only thing I would do different is to joggle the truck side panel instead of the patch panel. Joggling the patch panel leaves the join open to the top which will allow water to run down into the join. Joggling the existing side panel leaves the join open to the bottom allowing water to go past and not into the join. Thanks for the video, its nice to see a proper repair for a change.

  • @fixinggrace
    @fixinggrace 4 роки тому +2

    Those are called Cleco fasteners you’re using to hold those panels together. Really handy when you’ve got to do a lot of welding sheet metal on cars and trucks.

  • @Mr.Riffian
    @Mr.Riffian 4 роки тому +13

    Great video!
    One tip for holding the newspaper in place: use little magnets.

  • @JacksonGarage
    @JacksonGarage 4 роки тому +3

    This is great, thanks for sharing. I'm busy with a Beetle lid as my first ever rust repair.

  • @hawkdsl
    @hawkdsl 5 років тому +2

    Great job, and nice how to. Ford owners need this skill more then any other brand.

    • @thatmarred_mustang
      @thatmarred_mustang 5 років тому

      Idk where your from, but where I am in the rust belt, Chevrolets are the ones with the issues. Even the Chevy owns admit that much 😂

    • @hawkdsl
      @hawkdsl 5 років тому +2

      @@thatmarred_mustang No Chevy owner could, or would "admit" any such thing. It is literally impossible. Don't argue with science, and the laws of physics. It is known.

    • @thatmarred_mustang
      @thatmarred_mustang 5 років тому

      @@hawkdsl 😂😂😂 alright man, whatever you say 🤣🤣

    • @bobm7325
      @bobm7325 5 років тому

      It's said on a quiet night you can hear a Ford rusting away but it could be my Chevy unfortunately.

    • @hawkdsl
      @hawkdsl 5 років тому

      @@bobm7325 All kidding aside.. anything made with steel will rust. Proper care always beats rust. Too many people only care about the side that faces up. Unfortunately, we live in a 3 dimensional world. My 89 K2500 Chevy has 200k on her, and even after 30 years, has never had rust on it. I paid 15k for it new. At the time, that was like buying a house for me. It didn't make sense to me to let my money rust away... So I was pretty fanatical about it's upkeep.

  • @richardhatt6541
    @richardhatt6541 4 роки тому

    I like the welding hood.

  • @allamakee1397
    @allamakee1397 5 років тому +8

    Very informative. Your production value is excellant, Thank for the upload. Regards

  • @tommytrucker11
    @tommytrucker11 3 роки тому

    Thanks for no bad language and you can use chassis saver on inside of panel and under truck

  • @robertanon1910
    @robertanon1910 5 років тому +3

    one of the best vids I've seen, so much to see, and seeing is believing, no long dissertations, great job. Even the quick inside spray with zinc paint, gotta look that up.

  • @dmitrykondratev7425
    @dmitrykondratev7425 3 роки тому

    Nice work!!! From Russia with love !!! Like👍

  • @SuperFkv
    @SuperFkv 3 роки тому

    Beautiful welding

  • @adanacro
    @adanacro 5 років тому

    looks good! I used Raptor bedliner/undercoat/rockguard to redo the top of my 88 Bronco. Looks better than factory! and easy to touch up if needed. Always enjoy your videos, thanks for doing them!

  • @Bdady74
    @Bdady74 3 роки тому

    One of your best videos! Thanks for posting!

  • @mdogg1604
    @mdogg1604 4 роки тому +1

    Nice job, but I would have flanged the truck panel rather than the patch to avoid any chance of the back side flange protruding outward where it could collect moisture.

  • @jimbrown1390
    @jimbrown1390 4 роки тому

    Very nice work friend , that bed liner coating looks rugged and cool at the same time

  • @scottryan9845
    @scottryan9845 4 роки тому

    Excellent job

  • @quadsportsuzuki
    @quadsportsuzuki 5 років тому +2

    simple ,but very well explained video

  • @philipnewton7524
    @philipnewton7524 3 роки тому

    You have made a lovely job of that pal great video
    Phil in the uk

  • @WildWestGarage
    @WildWestGarage 3 роки тому

    Looks good, only problem I have with this repair is the way the panels were overlapped, essentially creating a gutter for moisture to get trapped in.

  • @debrastutts204
    @debrastutts204 2 роки тому

    Great work!

  • @backyardbuilttrucks1
    @backyardbuilttrucks1 5 років тому +1

    80 grit flap disc works great to knock down welds , Bondo over bare metal I always seal the metal first . Nice job looks good .

  • @ThePlowGuys
    @ThePlowGuys 5 років тому +1

    Well, you made that look easy enough Jerry.

  • @daxinventor3542
    @daxinventor3542 5 років тому +1

    Perfect. Good job! I especially like the bed liner paint that you used in the end. Look really great.

    • @CoBrAChiCKeN948
      @CoBrAChiCKeN948 4 роки тому

      Pretty sure it was raptor liner he was spraying

  • @danielwhitman763
    @danielwhitman763 5 років тому +4

    Great video ... But how long does it take to get the overspray off everything ?

  • @diavolorosso69
    @diavolorosso69 5 років тому

    Great job- I've had to scrap 2 cars so far only 'cause of rust and it ticks me off to no end to junk a car without major mechanical issues....

    • @TestDontguess
      @TestDontguess  5 років тому

      Depending where you live yes, the rust can’t rot your vehicle before it’s worn out

  • @dotsanmpendi8785
    @dotsanmpendi8785 2 роки тому

    Your helmet looks awesome

  • @scotto6120
    @scotto6120 5 років тому +13

    Nice job! Did you spray the backside of the patch panel with the same black rocker paint or just left it with the zinc coating?

    • @mback12000
      @mback12000 4 роки тому +1

      Doesn't matter, water will sit in that lap joint where paint cannot reach and rust will come back. Lot of nice hard work here but making a butt joint instead of that long moisture trap would make all the difference in longevity.

    • @SkaterStimm
      @SkaterStimm 4 роки тому +2

      @@mback12000 Even a butt joint would have left exposed welds on the back of the panel. Regardless of the method used you would need to shoot some oil or paint or something on the back side. For rockers lap joints are way way stronger, but each have their pros and cons. I would have gone with the Butt weld too.

  • @stilllearning6035
    @stilllearning6035 2 роки тому

    Very nice job

  • @Kyle-nq5si
    @Kyle-nq5si 3 роки тому

    Fine job. Pro status.

  • @aquilesgarcia590
    @aquilesgarcia590 2 роки тому

    Te quedó soñado perro felicitaciones 👏👏👏

  • @thehappytexan
    @thehappytexan 5 років тому

    Nice work man. Looks like a quality repair for much less coin than a body shop.

  • @GoldenSim27
    @GoldenSim27 5 років тому +1

    and dont forget to paint the inside part were it was welded !! or shoot with oil by a hole if not accessible ;) nice video

  • @jameslindbloom2615
    @jameslindbloom2615 3 роки тому

    Nice demo ....

  • @johnaleman6456
    @johnaleman6456 4 роки тому

    Looking real good now, good job.

  • @justicemc2751
    @justicemc2751 5 років тому +3

    Hey great vid. what was your gas ratio on the gun? Or was it flux core? I'm a noob

  • @markwest7258
    @markwest7258 4 роки тому

    I'm wondering, does polarity of your welder cause any danger to the car's electronics? I'll be stick welding using an inverter and was planning on Electrode Negative. Is that still safe for vehicle electronics if I disconnect BOTH battery terminals? I plan on using a keep alive battery plugged direct into the OBD2 port.

  • @glendehaan8010
    @glendehaan8010 4 роки тому

    Very well presented video. Thank you!

  • @TheMultisportGeek
    @TheMultisportGeek 4 роки тому

    Nice work man.

  • @gastonmarcelo3648
    @gastonmarcelo3648 2 роки тому

    Good Job!

  • @Syncopia
    @Syncopia 4 роки тому

    Looks mint brother

  • @David-wy9jl
    @David-wy9jl 3 роки тому

    Nice job

  • @jeremypoole2054
    @jeremypoole2054 4 роки тому

    Looks awesome good job man,I do alot of welding myself I just got into body panels ,I love it

  • @colubrinedeucecreative
    @colubrinedeucecreative 5 років тому

    It looks like it rusted right under that textured bed liner/undercoating, didn't it? Did you zinc coat it before the previous treatment too? Or what did the factory do? Seems like a bad idea alltogether.

  • @jeremiahhebner8593
    @jeremiahhebner8593 5 років тому

    Looks good, bout to do some panel work on my jeep so definitely shed some light on how to weld, thanks

  • @geoffhalstead1811
    @geoffhalstead1811 5 років тому +6

    Why not trim the patch panel first and use it to scribe on the car?

  • @ABTOPECTABPATOP
    @ABTOPECTABPATOP 4 роки тому

    Привет, не знаю как вас зовут.Очень интерестное видео. Вопрос ,что за заклепки что вы прижимаете латку ? Можно ссылку ?

  • @steveguest8028
    @steveguest8028 4 роки тому

    Great repair video 👍

  • @kuhtalainenkullinlutkuttaj3136
    @kuhtalainenkullinlutkuttaj3136 5 років тому

    Very nice video, and a clean end result.

  • @peterpaulgollner672
    @peterpaulgollner672 4 роки тому

    What is the correct term for the rivet like tools you use to line up the panel? WWhere can i buy them ? THX for an answer!

  • @Mikefngarage
    @Mikefngarage 5 років тому +2

    good job but it seems like a repair that would have been done on a classic car not a daily driver. My only concerns are the backside of the metal is not painted and why did you butt weld in the inner panel. I would have put in an overlaping patch on the inner panel then painted the backside before installing it. Possibly even used panel adhesive and an overlay on the outer panel on a regular car repair like that. would probably have less chances of rusting out again in the same spot.

  • @richardleon6494
    @richardleon6494 4 роки тому

    Nice job.

  • @jeffruebens8355
    @jeffruebens8355 4 роки тому

    Afterwards, add Fluid Film spray from a Lowes store or online to the steel surfaces, including inside drain holes for inner door cavities, maybe drilling extra lower drain holes with spray foam seals after you are done, to be redone every fall. I also like the ceramic brake caliper paint from an Advance auto parts store to block dirt and salt spray. I use the Fluid Film spray for motorcycle chains, jacket zippers and inside locks and ignition switches. Do not use it for door gaskets- use silicone spray or Mothers VLR spray instead for door gaskets. See the Project Farm UA-cam videos for maintenance tips.

  • @tarmac245
    @tarmac245 4 роки тому

    A good job. Thanks for quality video.

  • @bradthesing
    @bradthesing 5 років тому +1

    What did you do on the backside for rust protection where you welded? Did you try and spray it or wash paint or something in?

  • @researchandbuild1751
    @researchandbuild1751 5 років тому +2

    Just a note, i dont think you should use ad flyers for masking, paint goes right through them. Get some masking paper its cheap and every home store has it

    • @TestDontguess
      @TestDontguess  5 років тому +2

      Just a note....... wrong used them for years and never had a issue

    • @bobm7325
      @bobm7325 5 років тому

      Because the ads are small it goes around easily but if taped well enough it's fine. I've never had a problem.

  • @dreydonstanford8376
    @dreydonstanford8376 5 років тому +2

    Nice lid

  • @malcolmnicholls2893
    @malcolmnicholls2893 5 років тому

    Nice practical job.

  • @pacheco464
    @pacheco464 4 роки тому +1

    Bro can you tell my? What kind of wire use and settings please ! I want learn fixing my truck

  • @aflaz171
    @aflaz171 4 роки тому

    I haven't seen a vehicle rust like that since the mid 80s in my country.

    • @williamdavidson9009
      @williamdavidson9009 4 роки тому

      It seems that pick-up trucks since about 2000 are rusting worse than some of the older ones. Look at how that area has lots of layers of metal that trap salt and dirt causing rust. It almost seems that they are designed to rust.

  • @CharlieMoDank14
    @CharlieMoDank14 4 роки тому

    Looks good.

  • @nhamtuantd
    @nhamtuantd 4 роки тому

    Good video sharing. thank you very much

  • @georgespangler1517
    @georgespangler1517 5 років тому +1

    Nice job,,I'm building a 46 pickup, I'm going to leave it bare metal and clear coat it, only have a few repairs, but I have to be precise to have the look I want.

  • @grahamball364
    @grahamball364 4 роки тому

    Nice work see you next time .

  • @loganlopez3185
    @loganlopez3185 5 років тому

    I can't wait to try a repair like this for myself. Actually I want to try my everlast welder in pulse mig mode. That should be fun.

  • @user-vs1qd7ws5o
    @user-vs1qd7ws5o 4 роки тому

    Hello, can you tell me what kind of clips you use in the holes for pressing a sheet of metal, and where you can buy them?

  • @elguardiandeltesoro
    @elguardiandeltesoro 4 роки тому

    hola , buen video!! deberias usar protección auditiva al utiizar herramientas eléctricas o neumáticas

  • @frontlinemedia4270
    @frontlinemedia4270 5 років тому +1

    Flange the body panel, now you have a way for water to run into the panel by flanging the panel instead of the body

    • @mj007nz
      @mj007nz 4 роки тому

      Thought the same thing.

  • @MrJbrowwn
    @MrJbrowwn 3 роки тому

    👋 Hello. What was the total labor time involved from start to finish? I have a similar project I need to do

  • @jimcameron4672
    @jimcameron4672 2 роки тому

    Excellent

  • @m.l.h.7943
    @m.l.h.7943 5 років тому +6

    what settings are you using on the welder Ie wire size, heat and speed settings thanks

    • @jakeshaw6827
      @jakeshaw6827 4 роки тому

      probally 120 and 50 to 60

    • @chilant
      @chilant 4 роки тому

      I recommend buying a door for the same vehicle you own and work on it make a dent or two ,cut a hole and trying repair it. You may waste a dollar but you have a door and some experience to boot. That will be worth more in the long run

    • @GuyMcguy24
      @GuyMcguy24 4 роки тому

      Chris fix just put out a really good video like this that’s teaches you how to weld

  • @CHIBA280CRV
    @CHIBA280CRV 4 роки тому

    Fantastic job sir thank you

  • @marlonharris2081
    @marlonharris2081 4 роки тому

    Turned out nice

  • @cillianmurphy3282
    @cillianmurphy3282 4 роки тому

    Great vedio I had a question tho some people use body filler and others weld what's the difference and which one do u prefer for a cheaper cost?

    • @jonathanyates5198
      @jonathanyates5198 3 роки тому

      Both are used, what are you talking about? The patch has to be welded on, bondo to finish

  • @Max-kw4px
    @Max-kw4px 4 роки тому

    What's the deal with the zinc paint? Is that essentially a self etching primer? What type of paint do you use? I'm just learning about all this body work stuff and seems like there is so much cheap and crappy paint out there - really struggling to understand/find durable products. So much work to prep, would hate to have to redo it after 1-2 years with shitty paint that rusts through!

  • @johnmav8309
    @johnmav8309 4 роки тому

    Thank you! Very good and educational!

  • @user-my5od3kk7f
    @user-my5od3kk7f 3 роки тому

    Молодец - отлично получилось...

  • @1979ascona
    @1979ascona 4 роки тому

    You did everything good, but why did you not change all of the inner panel, as there was rust on it? Rust will, returnera there, Thomas, car.welder as you are 😎

  • @64airbus
    @64airbus 5 років тому

    drill the bottom into a small hole where the rust guard can be sprayed into the inside.... the hole can be filled with car body putty

    • @TestDontguess
      @TestDontguess  5 років тому

      Why when you can just spray the panel from the opposite side 🤔🤔

  • @kevinmulchansingh556
    @kevinmulchansingh556 3 роки тому

    Credit where its due, nice job!

  • @keithnoneya
    @keithnoneya 5 років тому

    Nice job. What did you use to protect the top of the lap on the inside to prevent water and dirt from getting between the new and old metal in the seam? Thanks for sharing. Best Wishes & Blessings. Keith Noneya

  • @rodneyclements4386
    @rodneyclements4386 5 років тому

    Nice work! A great refresher as well! Thanks

  • @MandrakeRoots
    @MandrakeRoots 4 роки тому +1

    Damn! Wish I would have seen this video before cutting out my corners... first time bodyworker, never thought I would ever need a crimp tool...guess its open butt weld for me...damn!

  • @jaggerwild
    @jaggerwild 5 років тому +1

    Great work except you didn't weld the lower part of the replacement/rocker panel? Its gonna be like a mud flap after a while............

    • @TestDontguess
      @TestDontguess  5 років тому

      it was welded in both structural supports

  • @RichardTyll
    @RichardTyll 5 років тому

    I'm inexperienced with auto body repair. Where can I purchase Weld Body Panels?
    Are they sold as Vehicle specific or are they General use?
    I own a 1979 Subaru Brat which needs rust repair of the Rocker panels & Wheel wells.
    Or would it be best to find a Body Shop to professionally perform these repairs?

    • @TestDontguess
      @TestDontguess  5 років тому +1

      Rockauto carries a good selection of weld in panels depending on your Vehicle

  • @nick_romeo
    @nick_romeo 4 роки тому

    princess auto box love it

  • @wallace678678
    @wallace678678 4 роки тому

    Great job 👍

  • @tahirm.1206
    @tahirm.1206 5 років тому +2

    По окончании полости залить отработанным маслом, потом когда стечёт, нагреть резину-битумную мастику и туда же залить.

  • @sergjay7993
    @sergjay7993 4 роки тому

    beautiful tire