Turning a Barrel into a Butcher Block
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- Опубліковано 8 чер 2024
- In this video I turn 2 barrels into a 3" thick solid oak, end-grain butcher block. It's 2 feet long, 18" wide, weighs nearly 50 lbs and took approx. 40 hours from start to finish.
Working with the oak had a few challenges. There was a decent amount of milling needed to turn the staves back into square lumber and it's a dense wood that's not so nice on the blades. Overall, this was a fun and unique build that resulted in a pretty chunky but pretty awesome chopping block that now resides in my family kitchen. This was a fun video to make, I hope you enjoy the build process!
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And some links to products used in this video:
Bumblechutes Wood Conditioner: amzn.to/3uHPkMD
Freud Glue Line Rip Blade: amzn.to/3iW1gE5
Diablo 80 Tooth Fine Finish Blade: amzn.to/3AOU1Up
GRR-RIPPER 3D Push Block: amzn.to/3xVopuF
Gravity Heel Kit For GRR-RIPPER: amzn.to/3D08oHI
3M BlueTooth Hearing Protection: amzn.to/2VVVB8v
Silicone Glue Brush Rockler: amzn.to/3yZumrH
Framing Square: amzn.to/3iXIFrn
Metric Tape Measure Stanley: amzn.to/2XvzKox
Router Flattening Bit Freud: amzn.to/3CZu9qM
Juice Groove Router Bit: amzn.to/3zlfhkz
Pipe Clamp ¾” Bessey: amzn.to/3iV9KLL
F-Style clamps Bessey: amzn.to/3k2KhPL
Titebond III Glue: amzn.to/37OE44p
Camera Tripod: amzn.to/2XCxT1q
Sony A6400 4K Camera: amzn.to/3hRPR78
Iphone Tripod Mounting Bracket: amzn.to/3m8pptb
Belt Sander Makita 4”x24” : amzn.to/3g95WEY
Planer 13” Dewalt: amzn.to/3xVNe9N
Planer Knives: amzn.to/3g7fD6L
Men's Silicone Wedding Band: amzn.to/3Czu5gn
Custom Branding Iron: brandingirons.com/
As an Amazon affiliated member, I earn a small commission from qualifying purchases.
0:00 - Barrel dismantle
1:52 - Milling at miter saw
3:21 - Milling at jointer
4:24 - Milling at planer
5:38 - Back to miter saw
6:24 - Table saw ripping
8:24 - First glue up
10:28 - Planing glued up panels
11:11 - Second glue up
12:36 - Band saw work
13:13 - Table saw cutting end grain strips
14:02 - Final glue up
15:51 - Flattening in router sled
17:02 - Band saw work trimming edges
18:09 - Router in juice groove
18:36 - Edge chamfers with palm router
19:21 - Sanding process
20:20 - Fire & branding iron
20:53 - Mineral oil
21:37 - Beeswax
22:20 - Finale - Розваги
It would be easier to just go to work for a day or two and pay 3 to 500 bucks and buy a butcher's block LOL.
I just gotta say, my dad and I just sat and watched your video together and not only is the wood a work of art but so was the video itself. Every angle, and shot was exactly what I was hoping to see next. Bravo!
So glad you guys enjoyed it!
You should find a local blacksmith, you just attached a LADA door handle to a RollsRoyce. What an excellent chopping board, worth it's weight in gold and the wipe on oil scenes were asmr.
Yep... the handle killed it. Would have loved to see some brushed stainlesss steel instead.
Great work and masterfully edited! I have to agree on the handle critique. I myself would have forged a beautiful Bronze or Copper set of grabs and installed them instead of the cheap looking powder coat models!
Pro tip- remove the hoops at the head last. The middle hoops are large enough to slip past the end hoops. If you do this there wont be as much pressure on the remaining hoops and easier to disassemble.
Excellent example of a portable butcher's block, very well made👍 well done big man & thank you for sharing your skills .👏👏
The amount of love and labor that goes into each of your creations is astounding. What a beautiful board.
Thanks for watching!
A certified Craftsman... Beautiful work from oakwood that most would burn in a stove. Nothing like Oak for a chopping block. Back when I was a teenager, we came into 6 shuffleboards. 12' long, 2' wide and 4" thick very heavy stuff. All laminated and as strong as an ox. We made a dozen large chopping blocks from them, mostly for Restaurants.
Thanks for you Post, great work and finishing.
Don
As a woodworker who loves reclaimed wood, I would not be able to sell this piece after 40 hours of skillfully assembling a masterpiece like this, I would have to keep them
Thats why you make ten at a go
I did keep this one. :)
I was going to say, that had to be a $5000 cutting board
@@ryanhawkins out of curiosity, how much would this have costed the customer to have one made?
リアッと
It’s just an outstanding and beautiful creation Ryan. Another masterpiece, all from an old oak barrel!🤩👍🏽🇨🇦
Thanks Ron!
Amazing job! So much love and care. A chef will be very happy to use this…
dla ciebie za twój komentarz Despacito - Luis Fonsi, Daddy Yankee ft 2022r ua-cam.com/video/T7AdWW_nT_Mk/v-deo.htmljhgf657uyii675yt
Listening to the beginning I wasn't sure if I was in a wood shop or back on the rifle range. Thanks for combining both of my hobbies and love your work!
Great job, looking forward for more of you work.
Very impressive! Hard work - excellent result!
My god you must have infinite patience!! Every time I watch one of ur vids I'm amazed at the amount of time & patience you have/put into all the work you do, esp when prepping stuff. It always shows in the end result tho as ur builds/projects are always beautiful 😃
Thank you always for the kind words.😁
I made a similar sized end grain butcher block out of walnut about a year ago and I was getting flashbacks watching you make this block. Very nice job.
What a process! Great result.
Glad to have seen your work! I'm building a car out of wine barrels, I'm going to do a wine barrel lid checkerboard pattern on my fire wall. Thanks Robert 😁👍
Sounds like a fun project!
I hardly ever watch a video from start to finish, but this one kept my interest. The whole time I'm thinking that there is no way I would sell that after all that work. Who would recognize all the effort that went into the piece? Which is why I have a room full of amazing woodworking projects!😁
Nice work. Thanks for all the effort that it takes to document the process.
Very nice
absolute agree
When you sell a lovely piece like this, or a jaw- dropping restoration piece, you should supply a before-during-after recording so they can show their disbelieving visitors exactly what the piece is and how it was created.
Wow...what a labor of love. Beautiful, timeless treasure for generations to come!
An absolute class bit of workmanship. A credit to you.
Definitely digging this a lot more with the shop sounds ASMR than the music. You're one of the few that makes cutting board videos enjoyable to watch :)
YES! Ambient sound 10000000000000000000000% better than canned UA-cam muzak! These vids are so well done that no words, or distracting music are needed.
Appreciate the feedback! I'm diggin' the shop sounds myself.
Amazing editing. Truly wonderful to watch!
Fascinating couldn't stop watching. Great Butcher Block. Lots of work.
I was mesmerized, almost hypnotized watching this. I never knew this much work (and clamps!) were needed to make a cool butcher block like this. If y’all ever get tired of it , I’ll be happy to take it off your hands. 🙏🏻
So glad you enjoyed the build! I'll keep you in mind if it's ever looking for a new home. :)
Absolutely amazing work! As I am a wine lover, and owner of several beautiful end grain cutting boards like that I would most definitely like one made from twice used barrel staves. Keep up the incredible work! Unquestionably, a master wood worker in the making!
Thanks!
40h of work! I envy your dedication and patience! One q: as the block gets used, won't some of the glue find its way into the meat?
Jl,,,I would like to know that also. In terms of laminated (glued) salad bowls, a food-safe finish is applied; so I assume a ‘glue~line’ is inert or non-reactive .?. We can only hope that the whiskey will impart its flavor to the meat…js…lol. Let me know what you learn ¥
WOW, Amazing workmanship. Thanks for the video.
What a beauty - thanks for sharing!
Beautiful job, I love watching skilled crafters working! I was surprised to see how much moisture came out of the wood when you predrilled the holes for the handle... is that typical for white oak barrel staves?
Yýý
It is if you don't let them dry out first ;) I did a second video on this build with narration where I talk about the moisture content.
@@ryanhawkins I am remembering from my days in forestry that the reason they use white oak is that its cells retain moisture unlike other woods (including red oak) and that is why they are critical for storing wines and spirits. By the way another oak is critical in the wine industry... Cork Oak!
@@ryanhawkins I have discovered "East Coast Boards " as I renovate my 65 yr old house in the oldest city in North America, St John's NL. The studs in the house are local SPF 2x3's although the dimensions are a bit bigger than today's 2x3's. However, what is interesting is that they are local 2x3's grown in a climate where the springwood is about as thick as the summerwood! in most climates the springwood is 5-10 times the thickness of the summer wood. (springwood is the lighter colour of the growth ring while the darker portion is the summer wood)... It would be very cool to make a butcher block from this spruce. Especially since spruce is naturally antibacterial.
Also my
After reading the comments below, I would point out that for me this video was as much about being creative and showing you can make a show piece cutting board out of about anything if you have the skills. I like that you don't use a whole bunch of high end tools to do this.
Yep, agreed! That had me going, too, until I thought about it. Barrels are EXPENSIVE around here but that wasn't the point as you very well pointed out!
It's not always about the resources, but how resourceful you can be with what you got. Thanks for watching!
i must say, usually I would skip ahead on repetitive processes, but I found myself in a bit of a trance watching your video.
Great production and excellent work!
One of the most amazing upcycled pieces I've ever seen. Bravo!
It seemed when you were drilling for the handles, the moisture content of the timber was very high. Not sure how long ago you finished this but have you noticed any distortion as it has dried out?
It's been about 6 months and yes, it's distorted a little but actually less than I thought it would. I'll be bringing it back to the shop around the 1 year mark and making another video on how it's held up and any refinishing I do to it.
Great video and excellent build. Could I ask for some clarification though? Is it safe to use with food with all that glue that's gone in the block??? Don't get me wrong, you just got me into starting a new one on my own and would like to make sure before doing all the work. Thanks a lot.
I use Titebond 3 and it’s completely food safe and water proof once fully cured.
aj ja by som chcel odpoved ,lepidlá lak,aj iné?neviem možná niekto vysvetli čo ako ?!
Rustic style handle is a punch in the face, I would have put an elegant classic handle......
That was amazing! I loved the attention to detail❤
I noticed the moisture pull out when you drilled into the side. Do these barrels hold onto moisture for a long period of time and does the moisture affect the stability of your product as time passes?
I noticed that also, however he was slopping on a lot of moisture during the process and it's oak, not a very porous wood. Good Q?.
Oak is very porous and a poor choice for cutting boards. I do admire his dedication and craftsmanship. Maple is choice wood for this application.
Moisture content of the barrel wood was a bit high (13%). If I was making this for a client, I'd let the staves dry out after dismantling before building the board. But this was simply a fun project that's staying in my kitchen, so I"m not too concerned about any future wood movement.
I don’t know why I am saying this but keep pushing forward GOD has big plans for you!
Amen, God Bless you Brother.
@@Jesus1sKing.
Great restauration. Thanks for sharing.
Wow this was more thrilling, suspenseful and satisfying than many a Hollywood blockbuster. Hats off to this amazing and inspirational craftsman.
Thanks!
Incredible board!!!! Thank you!!!!!!
We have a local company in Santa Maria that sells used wine barrels. Enjoyed your video. Great Butcher Block. Thanks for sharing this video contact. Continued Success.
Fantastic work! Excellent end result!
That really is a nice end grain butchers block and out of scrap barrels makes it even more special
Excellent build! Absolutely inspirational.
Glad you like it!
Super job
This is the coolest thing I've watched in years
I'll bet your shop smelled great! Thanks for sharing.
Alot of effort for a amazing board.. that is a keeper for sure..thank you for sharing the process.
Bravo, magnifique réalisation
I wish I could afford that, but I'm pretty shure I can't.
Brilliant piece of work. More, please.
Magnifique Piece , very nice working , I love the oakwood , I would like to have one ! Thanks!
Es el segundo video que veo de tus trabajos y me he quedado enamorado de las bellezas con las que realizas, la minuciosidad, los detalles, el diseño, todo perfecto ♥Te felicito por enaltecer tu profesión. Gracias por compartir
Hi Ryan, that was a lot of work. I figured it was a lot of hours based on all the steps. The video was very informative. Thanks for sharing!
Very beautiful!!!👏🏻👏🏻👏🏻
Hi my handyman myself and I saw some of the things you can do with a lighter and also with crazy glue and baking soda outstanding I will keep watching!❤
Nice job....I wanna try!
whyyyy that barrel was soooo happily chilling with his barrel buddies discussing thier weekend plansss!!! You killed himmmmmmm!!!!!!!!!!!!!!
Hello from France ! The result is wonderfull, but the process is fascinating ! Thank you !
Beautiful job work of art. As I was watching I seen along your back wall I used to have a bunch of bundles of wood taped together just like that brought back some good memories.
Absolutely great work!💪💪💪👍👍👍
Impresionante,el trabajo y la dedicación,muy prolijo todo,la verdad felicidades,sos muy bueno en lo que haces , Saludos desde argentina 🇦🇷
Beautiful upcycle of an old whiskey barrel.
I watched all the steps on instagram and now I watched the full video. wordless.
Crazy, was just thinking of this exact same project last night. Then your video pops up haha. Turned out beautifully 👌
Looks great. Good idea for the wood supply. Take care.
A great craftsmanship; from the old wooden oak barrel
to make such an efficient cutting board.
What this has cost in time and effort, you can actually outweigh real and fair price.
I really enjoyed this woodworking project.
It is very nice to see when people record their creative work on video and make it available to posterity.
Glad you enjoyed it!
thats pretty sick
Harbi zanaatkar adam teprik ederim 👏👏👏👍🙋♂️
Wow, you are absolutely incredible in your creation 😍
Meraviglioso!! Sei bravissimo
Beautiful
VERY VERY NICE!
Asolutely stunning work and craftmanship..it looks beautiful. You didnt miss one attention to detail.
The oak barrel is so beautiful brought back to life...lol
This would look absolutely gorgeous inlaid in a marble kitchen counter-top 😊
Great job and a lovely finish, I personally would have used raised head slotted wood screws to attach the handles
With oiling and waxing it 2x a year, that board will last a Millennium!! Great job mate!👍
Beautiful job
Eine gute Arbeit von einem guten Mann!👍🍀😁 Viele Grüße aus Deutschland
Well done,nice work 👍🏻
Very fine work!
ESPETACULAR...Trabalho muito bonito e bem acabado...Abraços...
Wow, that came out nice. I am truly inspired!
Glad you like it!
the freehand cuts to make square at wonderful.
Its very nice. That was a lot of work you put into that. I hope who ever gets it appreciates it.
thank god for your dust collection system!
Your glue up method is wild. Youb seem to not care that most of it ends up squeezed out. Like your style.
Great piece , art job
Very very good! Your content is unique and has taught me very much! Thank you!!
So glad you're finding some value in it!
Wow, that was trippy! Good stuff!
I just made a bar front out of whiskey barrels and have a barrel left over and didn’t know what to do with it. I do now. This is awesome!
Have fun!
Magical Ryan , superb craftsmanship, and end result was just fabulous and very practical too , good job man 👍🏴
Thanks so much!
That thing is a BEAST!!!
A work of art 🎨 👏👏
Beautiful unique project, kudos!
Thanks!
Awesome work my 🙏 respect
Wow amazing work. Beautiful to watch. If I ever did something similar I wouldn't be able to sell it. I will pass it to my offspring.
WOW 🤩
That’s a masterpiece of top notch craftsmanship 👍
I love it, awesome work!
Very nice. That was a lot of work for you.