How To Build A Wiring Harness For Your Cafe Racer / XS400 Build

Поділитися
Вставка
  • Опубліковано 27 січ 2025

КОМЕНТАРІ • 158

  • @terriblewitchcraftgarage
    @terriblewitchcraftgarage 3 місяці тому +5

    I admire how BHB can be so methodical and can with ease make one understand all of his tutorials. And on top of that he is so annoyingly nice too :) Thank you BJ!

  • @kristiansandsmark2048
    @kristiansandsmark2048 4 місяці тому +8

    This is a super video since the electronics is the thing i think is the hardest to get a good grasp off. It's also a lack of good videos on the issue since it mostly is a focus on the mechanical side of things. Great watch

  • @classicmotorbiker4053
    @classicmotorbiker4053 4 місяці тому +9

    I just got a 1978 XS650 project bike, so this is very timely... I might not start it for a while, but this is (as always) really helpful and just Brilliant!!

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому +1

      Luckily an XS650 has a super simple harness depending on goals. A chopper with a PMA setup is like 5 wires!

  • @kimberlygaluska2832
    @kimberlygaluska2832 3 місяці тому +1

    BJ the effort you put into this video is impeccable. The detail, camera stability, lighting and editing. I cannot imagine how many hours it took to create this video. Thank you so much for this content! Very well done. Clean, neat and tidy wiring job and I learned a few things as a fellow sparky installer. Bravo Sir!

  • @mabarbe9545
    @mabarbe9545 4 місяці тому +4

    Looking this video makes electric harness less mysterious. Thank you sooooo much

  • @donnydenfeld2394
    @donnydenfeld2394 4 місяці тому +5

    Great long video of information that is extremely helpful for me.

  • @AndyXL750
    @AndyXL750 4 місяці тому +1

    Another fantastic instructional video BJ 👏 👏 👏
    Your attention to detail is second to none, looking forward to seeing the next installment.
    Also good to hear Seth working hard in the background at 11:48, doing some delicate carburettor adjustments 😂

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому

      🤣🤣 sometimes a hammer is needed on those carbs!

  • @mutevibesgaming8616
    @mutevibesgaming8616 3 місяці тому

    trying to "neat-up" the wiring on my Honda NTV650 cafe racer project. this helped a lot actually. What I got from this is mostly "work neat and take it slow". Thanks man, I learned a lot from this

  • @djvinci2828
    @djvinci2828 4 місяці тому +1

    One of the best UA-cam vids I've seen in a while. Good show good sir.

  • @kustomchoppersuk8550
    @kustomchoppersuk8550 3 місяці тому

    It's always nice to watch how other shops do stuff. Great that you have said many times here that wiring takes time. We wire a bike in two days and still people think that is a long time!

  • @dllittle
    @dllittle 4 місяці тому +1

    This is fantastic! I really appreciate you taking the time to put together such an informative video. The little tricks and tools you demonstrated are really confidence inspiring. You've taken the stress out of my 66 Suzuki project. Thanks again for the wonderful video!

  • @SerialWaffleStomper
    @SerialWaffleStomper 12 днів тому

    Hey, I'm assembling back my bike and I've been delaying the wiring part till now because it was too intimidating. This video really helped, thanks

    • @BrickHouseBuilds
      @BrickHouseBuilds  12 днів тому

      Wiring can absolutely be intimidating! Totally understand the worries. Please check out the wiring playlist as I have tons of how to type videos to make the job easier

  • @donzimmer63
    @donzimmer63 3 місяці тому

    Not boring at all. This is a favorite type of video on your channels. Detail instructional knowhow passed on. It is greatly appreciated.

  • @yveslegrand9826
    @yveslegrand9826 3 місяці тому

    Man, you are an Artist ! I am not a great fan of this "computer" stuff but the way you make the harness is just beautiful...

  • @erichesson7782
    @erichesson7782 4 місяці тому +2

    I found you from a tbm cx collab . New favorite custom bike channel . Reminds me of Taylor from classic octane .

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому

      Welcome to the madness! Taylor is a cool dude, I've had him on a podcast type episode on this channel

  • @susannehalvarsson5995
    @susannehalvarsson5995 3 місяці тому

    I hope I'll never need to build my own wiring harness, but while working on restoring/reviving a 1976 GL1000 (my first time ever doing a restoring/reviving project) I've realized I need to learn about wiring, so I watched this video and I'll watch it again. Thank you for also posting content like this.

  • @Jim-nm1en
    @Jim-nm1en 3 місяці тому

    Very in-depth and informative video BJ. Last time I did a harness from scratch I ran all the wires to and from where I needed them then used sewing thread at regular intervals to hold everything together where needed. Then various connectors fitted and final connections made then took the whole harness off the bike and wrapped it all up with self amalgamating tape. The handy thing with that type of tape is you can work it around where you have branches in the harness so that everything is protected and waterproofed. Like all things, there will be various ways of doing things. Nice to see Seth keeping busy in the background.

  • @DebraHampton-z9g
    @DebraHampton-z9g 4 місяці тому +1

    Very impressive, informative, smooth, clean & tidy! Awesome B.J.!❤

  • @Here.there.andaware
    @Here.there.andaware 4 місяці тому +1

    Electrics can be electri terrifying..
    This will definitely help in future repairs/ rewiring.
    Thanks so much!
    Keep up the good work and amazing content 🙌🏻
    Greetings from the Netherlands,

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому

      🙏🙏

    • @agee8322
      @agee8322 4 місяці тому

      Do you not use relays in the loom?

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому +1

      @agee8322 no need with this type of controller. It is more modern than relays and fuses

    • @agee8322
      @agee8322 4 місяці тому

      Ahhh, right .... thanks for the explanation. That would be a great help getting away from having to fit relays in 👍🏻​@@BrickHouseBuilds

  • @fransterhorst3694
    @fransterhorst3694 3 місяці тому

    great attention to detail, very nice job indeed! I'm still on the fence if the X21 box is really needed, but have to admit that it helps eliminate the usual bundle of spaghetti and plugs that are stuffed in the headlight. i have recently got an XS400 and am truly inspired to do something similar with it. quite the project!

  • @Bartyman
    @Bartyman 3 місяці тому

    Really good and informative video! Nothing boring with this. I'll take this over some Hollywood movie any day.

  • @tonygunning8045
    @tonygunning8045 3 місяці тому +1

    Awesome job BJ. Had me riveted from start to finish.

  • @RobertAdams-wd6pt
    @RobertAdams-wd6pt 3 місяці тому

    I don't find it boring, just informative

  • @CRUISER-00667
    @CRUISER-00667 4 місяці тому +2

    Excellent work …looks great🙌🏼

  • @michaelhayhoe2540
    @michaelhayhoe2540 3 місяці тому

    Wow! An awesome process, well thought out, incredible end result!

  • @solrac371
    @solrac371 3 місяці тому

    Enjoyed the tutorial! Always such a pain. Trying to figure out wiring and schematics. You really did go into detail and I appreciate the thought that you put into it. The white boards and colored dry erase boards as well as the sano connection tools are bomb.
    Great Vid!!

  • @markrobinson4981
    @markrobinson4981 3 місяці тому

    Loving the content and delivery guys. I’ll be starting my RT360 wiring early next year so very valuable and timely for me. Don’t be afraid to include more sponsors products to assist you with your dreams. Subscribers with a brain understand. Thanks again 👏

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      I appreciate the understanding on that! I only want to share what I use

  • @atombombsgarage
    @atombombsgarage 3 місяці тому

    I really appreciate these videos! I want to do this eventually to one of my builds. Keep the informative videos coming! I love the let’s see if they’ll run, but I was missing your “educational” videos that you always used to. Thanks for the info brother. We all appreciate it!

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      Glad you liked it. They are just so much harder videos to make in both time and editing so that's why they are fewer. I'm packing more into each video instead of say a 3 part series on wiring or rebuilding the engine. That's why it seems like there is less

  • @MurraydeLues
    @MurraydeLues 3 місяці тому

    When I saw the length of this, I thought no way am I going to watch an electrickery video this long. Wrong. Enjoyed your thought process and how you solved problems.

  • @Badenhawk
    @Badenhawk 3 місяці тому

    You make the wiring I job I did on my cx look like a caveman did it haha! This video isn't wiring, this is art. I'm hoping this winter I'll tear my bike down more, since I'm pretty sure my 44 yo radiator fan is shot, that maybe I will clean up my wiring after I add the wiring for the electric fan, and maybe grip warmers.

  • @the_cafe_racer_project
    @the_cafe_racer_project 3 місяці тому

    Superb video - inspired me to do much better on the electrics on my next build. Super informative and I have taken lots of tips. Thanks.

  • @peteraitken6494
    @peteraitken6494 4 місяці тому +1

    Absolutely cracking job BJ very clean and tidy, if you want it right do it yourself that’s my motto lol. This bike is going to look the dogs bollocks just the detail on it is beautiful the turn signals are real cool also nice touch man. This is beyond my expectations if I’d to wire something like that it would blow up haha colour blind and all that but yeah your a master of art for sure mate awesome awesome job thanks for a great video take care and have a great week 👍👌🏍️🏍️🏍️❤️🏁🏁

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому +1

      @@peteraitken6494 well thanks so much. I'm excited to see it finished up and take it for a ride

    • @peteraitken6494
      @peteraitken6494 4 місяці тому

      @@BrickHouseBuilds it’s badass mate love to see it on the road

  • @kampatterson1865
    @kampatterson1865 3 місяці тому

    Great video. Thanks for taking the time to put it together!

  • @Claude-om9og
    @Claude-om9og 3 місяці тому

    Very educational...excellent craftmanship...great job BJ!

  • @henryhawk978
    @henryhawk978 3 місяці тому

    Enjoying the video, but I'm on my semi headed home. Just came around St. Louis last nite. Finish when I get home. RIDE SAFE OUT THERE B.J.. just finished watching the video,B.J. Very nice job on building the harness. Look forward to the next installment.

  • @shaunhardie6077
    @shaunhardie6077 4 місяці тому +1

    Awesome video, very informative and interesting. The bike is looking 😎.

  • @grndplane
    @grndplane 4 місяці тому +1

    Very clean, nice job.

  • @grahams6690
    @grahams6690 4 місяці тому +1

    Very informative electtrickery, Thanks for sharing!

  • @grahammacdonald6789
    @grahammacdonald6789 3 місяці тому

    thanks so much,this is a brilliant episode.Very informative and professional

  • @gravydavy4188
    @gravydavy4188 4 місяці тому +1

    Beautiful job.

  • @Cochis3
    @Cochis3 3 місяці тому

    Love the detail, now I know were to get Nymax at, I'll be sure to grab a few feet for the shop.

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому +1

      I apologize in advance for how much of a pain in the butt it is 😅

  • @Hackerman-bd9hq
    @Hackerman-bd9hq 3 місяці тому

    That's was all really neat, I learned a lot. Doubt I'll ever put it to use, but the more you know...

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому +1

      Any info is always good to have in your back pocket. Thanks for watching regardless

  • @tiff9137
    @tiff9137 3 місяці тому

    Great video 👍🏻I did nod off but only for a min or 2😉. A tidy job indeed👏🏻.

  • @cainbeeping8480
    @cainbeeping8480 4 місяці тому +1

    Great job brother. Very informative.

  • @wilkitcher6960
    @wilkitcher6960 3 місяці тому

    Exactly what I needed - thank you so much

  • @paulrooney8164
    @paulrooney8164 4 місяці тому

    Simply awesome! You are the sensei!

  • @BobKramer51
    @BobKramer51 3 місяці тому

    I am about to wire a bike with the X3-S system. Good video.

  • @fransiscocortez8618
    @fransiscocortez8618 20 днів тому

    Yes

  • @jeffreybuchanan8836
    @jeffreybuchanan8836 3 місяці тому

    Love seeing your thoughts process. I seem to be picky like you haha. My harness on my xj750 looks very similar to yours. Deutsch connectors and I did the same for a lot of my connections running into the harness and turning them around.

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      Cool! I bet it looks clean. Going in fewer directions really does make the looming process exponentially easier

  • @stephenwilson3479
    @stephenwilson3479 3 місяці тому

    Excellent advice, take bite sized chunks

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      Too easy to get overwhelmed so it's very important

  • @Null7Mereel
    @Null7Mereel 4 місяці тому +1

    yesssss an hour and 45 minutes vid! its got length AND girth 🤣🤣

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому +1

      🤣🤣

    • @Null7Mereel
      @Null7Mereel 4 місяці тому

      @@BrickHouseBuilds and don't think we didnt notice the white board saying "a-hole" and "b-hole".. arent those the same thing? 🤣

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому +1

      @@Null7Mereel 🤣🤣 may be a future gag to work into a video. Nice catch

    • @Null7Mereel
      @Null7Mereel 4 місяці тому

      @@BrickHouseBuilds excellent 🤣

  • @Justk75
    @Justk75 3 місяці тому

    Great video Bj .my problem is visioning it being tidy .sectioning is something I'm going to take from this and fore thought of routing .been wiring cars for over 30 years and it really is different when it comes to bikes .astetics and function .ie not seeing the wiring harnesses 😅 . Quality and content as always 🤟🏴󠁧󠁢󠁳󠁣󠁴󠁿

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      Wiring cars is very different in that you mostly don't see it so very true!

  • @kencreten7308
    @kencreten7308 3 місяці тому

    great work.

  • @darrylnicholson1640
    @darrylnicholson1640 3 місяці тому

    Bro you are not picky you are OCD just like me. Nice work so far. Nice loom love the wheels.

  • @andreasd.8511
    @andreasd.8511 3 місяці тому

    Very nice...i did this with components from Motogadget on my CX500.

  • @jimclarke1108
    @jimclarke1108 4 місяці тому

    Interesting stuff Mr BHB, i'd probably visit the Yammi dealer

  • @Loyalregiment
    @Loyalregiment 10 днів тому

    excellent explanation
    Can you tell me if you have a diagram with the AWG wire gauge that I use in that wiring.
    Or, I would appreciate it if you could tell me where to review it, thank you

    • @BrickHouseBuilds
      @BrickHouseBuilds  10 днів тому

      You can actually look up a wire gauge calculator to determine the size you need. If you're using an NWT system they have the gauges listed in the diagrams though

  • @bigjoe4020
    @bigjoe4020 3 місяці тому +1

    I tried really hard to stick with this but only made it to 22 min. Probably has to do wit the fact that I am not building anything so its crucial for me to watch and understand.
    I am sure peeps that are doing a build would very much appreciate all the detail you provide to probably the most boring part of any bike build.

  • @benthillerup
    @benthillerup 3 місяці тому

    Not boring👍

  • @IWISS
    @IWISS 3 місяці тому

    Thanks for Sharing❤

  • @sebastianhagman1937
    @sebastianhagman1937 3 місяці тому

    Impressive job and video! So you do not start out by drawing a full connection diagram for all wires/cables on the bike? I feel I would need to do that to have a map of the full system ...

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      Well trying to draw it all out at once goes against breaking it up into bites in my opinion. I do show that there are diagrams available though. Having done this enough times I have a good idea how everything should route

    • @sebastianhagman1937
      @sebastianhagman1937 3 місяці тому

      @@BrickHouseBuilds for sure you know best how you perfer to master the whole thing, and I have never done anything as complex as e.g. this bike project. Just that the way my planning mind works I need some kind of visual overview (meaning not only words in lists) to grasp the whole thing and then starts picking the order of the chunks to be done. Also has something to do with my background I guess, at work in the past there was always full system project specific connection diagrams to review and understand before getting started.
      I did see that you have a nice folder with diagrams for the component level, I guess that is "all one needs" when having done as many projects as you have. I much admire your skill for the work you show us on this channel!

  • @DoranAngelo
    @DoranAngelo 2 місяці тому

    Love the video. Watched the whole thing and got some great ideas! I am building a Cafe Racer themed Air Cooled Ducati Monster. As you know the older ducati's wiring is iffy at best so it will get a completely new harness.
    I wanted to ask: I am thinking of using Whether Pack connectors. What are the pros/cons of this style connector? They seem to be pretty common on the European stuff. See you use a lot of other style connectors.

    • @BrickHouseBuilds
      @BrickHouseBuilds  2 місяці тому +1

      I've never used weatherpack style but the terminals and tools are similar enough. I like the esthetics of the deutsch terminals and how they organize various connectors for space. That's about it

    • @DoranAngelo
      @DoranAngelo 2 місяці тому

      @@BrickHouseBuilds I did some research on the deutsch after watching. They look like a great connector, especially if you use the solid pins.
      Thanks for all the tips! Love the long format videos.

    • @BrickHouseBuilds
      @BrickHouseBuilds  2 місяці тому

      @DoranAngelo I appreciate it 🤘

  • @jasondunn8313
    @jasondunn8313 3 місяці тому

    Not wiring a bike but I have found this interesting. Electrical stuff always seems like delving into the dark arts so I’ve managed to learn some things along the way. Is there any way to label your new wiring loom for future reference? Thanks for sharing your tips and experience👍

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      Glad it shed some light on the process! As far as labeling, a person could always do some small tags on the ends if desired

  • @johnalleman1134
    @johnalleman1134 3 місяці тому

    Hi. That was great “how to” vid! I’m looking to buy those handle bar control switches. can you help? Thanks!

  • @stevenwarner7348
    @stevenwarner7348 3 місяці тому

    Epic. Taking notes. 😳. Gonna be a while with this one. and then.... Again and again. Thank you for this. ~ Ok off the mower in the front yard so with an "Edit" I'm back in class. 😳. Yea so now time for lunch. The nighthawk just needs the carbs off but the 1200 bandit is a mess. I'm gonna need to look over the electrical there. I pray that it's not too bad. The tank is clean and that seems like about the only positive. Oh well.😳I need to pause and stop typing and get my lunch! Every minute. I'm all in. 😳〰😳〰😳Wow. Now at one hour class time. Not boring. Why would you say that? 😳 Got to go. 1hr 10 minutes. ☑

  • @paulrooney8164
    @paulrooney8164 4 місяці тому

    Never apologize for length!

  • @kuvakustom_cycles7623
    @kuvakustom_cycles7623 3 місяці тому

    Scrolled through the whole video to see how you wired your ignition system and did not cover any of it. It looks like you are not using the stock control unit. Wondering what you will be using as control for the coils and how much adjustment you will have. The stock control units are getting hard to find and would love to see what you are doing about it.

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому +1

      Yeah throughout the build many have asked about the ignition which is why I'm making that its own video. I bought a Pamco setup from MikesXS but haven't ran the bike yet

  • @redzed40
    @redzed40 3 місяці тому

    super video

  • @DeadxRamones
    @DeadxRamones 3 місяці тому

    Where did you get the reg rec from?

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      That, the battery, x21, horn, ignition switch, and more are all from nwt

  • @jefferymhunter
    @jefferymhunter 4 місяці тому

    where do you buy the 6 ga wire for the battery?

    • @BrickHouseBuilds
      @BrickHouseBuilds  4 місяці тому

      @jefferymhunter you can get that at your local auto parts store. Usually in back on a bulk spool

  • @jackbeanstock7710
    @jackbeanstock7710 4 місяці тому

    is there any wiring units for a british positive ground system?
    ive looked at M unit and they only work with neg ground.

  • @BobKramer51
    @BobKramer51 3 місяці тому

    What gauge did you use?

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      That video is here with more info ua-cam.com/video/2e0IHB3TbkU/v-deo.html

  • @sirretsnom3329
    @sirretsnom3329 3 місяці тому

    Are you still able to get the X21 or other versions? I am seeing "out of stock" on their site.

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      That i am not sure about. I think they are onto a newer system

  • @ggalaxian
    @ggalaxian 3 місяці тому

    What pics are you using?

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому

      Those are dental pics actually. I show them and more in this video with links: ua-cam.com/video/IfGAxm0-cUY/v-deo.html

    • @ggalaxian
      @ggalaxian 3 місяці тому

      @@BrickHouseBuilds thanks!

  • @Sestorema
    @Sestorema 3 місяці тому

    A really great job, but very complicated too 😬

    • @BrickHouseBuilds
      @BrickHouseBuilds  3 місяці тому +1

      @Sestorema Definitely complicated at times but the goal was to make it look less scary

    • @Sestorema
      @Sestorema 3 місяці тому

      @@BrickHouseBuilds I've put in my bike (Guzzi Eldorado) 2 wires direct from the battery for a usb outlet. I put a fuse, yes, but looking to your video, I know that my job is very ugly 🤷🏼‍♂️

  • @stevenwarner7348
    @stevenwarner7348 3 місяці тому

    Epic. 〰✨💥😳💥✨〰. The Rest of the Story 〰. This morning. Wow. Oh yea. 〰😳〰 ☑. New Hampshire.

  • @K-H24-EAMaliasNalvat
    @K-H24-EAMaliasNalvat 10 днів тому

    Bonsoir BJ, super toutes tes vidéos ; tu à réellement le sens de la pédagogie !
    Je suis particulièrement intéressé par tes tutos électricité, car j’ai un « Mo-Unit » à installer sur une moto chinoise (Dayung-150) qui est construite sur une base chassi « GN-SUZUKI » avec un moteur (licence Honda) non identifié.
    NB : Impossible de trouver de la documentation technique sur se moteur.
    Bien sur je regrette ; 1/ que tu ne travaille que sur de grosses cylindrée !
    2/ que tu ne fasse pas de tutos sur les accessoires « Motogadget » !
    Mon plus gros souci, se situe au niveau du câblage de la parti 1 de ton tuto (distribution de l’énergie).
    Mais je reparlerais de tout cela avec toi en temps voulu.
    Quoi qu’il en soit, merci 1000 fois pour tes « supers tutos ».
    👍🙏👍

    • @BrickHouseBuilds
      @BrickHouseBuilds  10 днів тому +1

      I just haven't used any motogadget parts so that's why you haven't seen videos on them. There are hundreds of good motogadget videos out there though.

  • @garycoles8796
    @garycoles8796 3 місяці тому

    Beautiful job