Zenoah 30.5cc engine build part 1- Piston Mod/lighten using a cnc 6040 router

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  • Опубліковано 24 січ 2025

КОМЕНТАРІ • 28

  • @tmsbx7529
    @tmsbx7529 3 роки тому +1

    HI, I did something similar a couple of jears ago. My fixture looks different but results is the same. With these pistons I had temperature problems I solved by reducing the upper 5mm diameter of the piston

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      Awesome these aircooled engines run extremely hot it seems this one hasn’t seized (luckily) and been well over 200c, I normally relieve the top outer diameter as well.

  • @SnookTuned
    @SnookTuned 3 роки тому +1

    Maybe try bolting a drill press vice to the cnc. Maybe where bolt marks piston u could just make a small dimple like golf balling mods for oiling.

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому +1

      Thats a good idea i will do that, i need to find a nice low profile vice

    • @SnookTuned
      @SnookTuned 3 роки тому +1

      @@makeorbreak2798 harbor freight man, 20 bucks. Very low profile vice, 4 bolts to secure, looks like the drill press table with slots.

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому +1

      @@SnookTuned nice 👍 i will have a look

  • @antoniocancro1681
    @antoniocancro1681 Рік тому

    Ottimo lavoro top top complimenti

  • @jcoffmanrc222
    @jcoffmanrc222 4 місяці тому

    wich CNC router table are you using?

  • @SnookTuned
    @SnookTuned 3 роки тому +1

    What lathe are u using and how much did it cost

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому +2

      Its a cq9332 lathe i am unsure but i think they are about 2000us

  • @adammancini7662
    @adammancini7662 3 роки тому +1

    I picked up a CNC router. Just trying to figure out where to start. Did you write your own G-Code to cut these Pistons? Or did you draw it in some kind of a program and then send it to the machine?

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      Yep i use fusion 360 to draw what i want the piston to look like and then create the tool path, from there you send the code to your control software (i use mach 3) and that controls the router, but first you need to design or copy the holder i that i made, its a lot of mucking around but once done its repeatable.

  • @caseystyer2996
    @caseystyer2996 2 роки тому +3

    Drop a plastic bead, or ball of salder down in those holes and you won't mark the piston.

  • @adammancini7662
    @adammancini7662 3 роки тому +1

    Could you post a link to that CNC router? Thanks

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      As above 👍

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      If you do get one and have trouble with it like i did, let me know and i might be able to help, i went for the non usb version and i use a uc100 to connect via usb, gd luck.

  • @adammancini7662
    @adammancini7662 3 роки тому +1

    Hi, Nice work! Could you tell me what cnc 6040 you are using?

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      Thank you🙏 its the common alloy 6040 you will see on alliexpress i have since upgraded the gantry using the same machine. 👍

    • @adammancini7662
      @adammancini7662 3 роки тому +1

      Thanks, could you maybe post me a link? There's a whole bunch on there but I didn't see the one that you mentioned.

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      @@adammancini7662 sure US $1,377.13 9% Off | [EU Free Tax] 4 Axis USB Port 6040 2.2KW 2200W Water Cooled Spindle Motor USB Mach3 CNC Router Engraving Milling Machine 220V
      a.aliexpress.com/_mPUYGTU

  • @WikWak
    @WikWak 3 роки тому +1

    Did the piston survive? Or has it cracked

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      Yes mate the piston is good i had it too lean and it was well over 200c, its still good i have that engine apart and just been looking at the piston

  • @adammancini7662
    @adammancini7662 3 роки тому

    Thanks, Just curious. What problems did you have?

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      Just a few issues missing steps & loosing sync its easily sorted.

  • @rchydrozz751
    @rchydrozz751 3 роки тому

    Take off .002'' off the top 1/4'' circumference of the piston, .002'' around for a .004'' total.

    • @makeorbreak2798
      @makeorbreak2798  3 роки тому

      Yeah ok i will do this when i machine the combustion chamber

  • @georgespecs5732
    @georgespecs5732 2 роки тому

    Looks like a esp lightened piston

    • @makeorbreak2798
      @makeorbreak2798  2 роки тому

      I did just see one the other week and yep they are fairly similar