Battery Charger Discharger Board Module

Поділитися
Вставка
  • Опубліковано 6 жов 2024

КОМЕНТАРІ • 126

  • @JulianIlett
    @JulianIlett  2 роки тому +15

    NOTE: I just reconnected this module to my 24V battery and it fried its own buck regulator - smoke came out of the inductor :(

    • @mikebond6328
      @mikebond6328 2 роки тому +5

      Well it said you won when you started it up. Did it say you lost or game over when it was fried?

    • @JulianIlett
      @JulianIlett  2 роки тому +8

      It had its fun with me, then started smoking.

    • @fritanke2318
      @fritanke2318 2 роки тому +4

      @@mikebond6328 😂😂 Thanks for the laugh👍

    • @andreasschindler6077
      @andreasschindler6077 2 роки тому +1

      Mine is slightly another version but it states 12V at the input

    • @neondawnfpsgaming
      @neondawnfpsgaming 2 роки тому +3

      you should use a 50 amp relay. the reason for the 50 amp relay is for overhead. use the 10 amp relay to control the 50 amp relay. on the connections of the 50 amp relay should be... normally closed = positive of the solar, normally open = should be the positive of the antminer, and the common should be the positive of the battery. so the solar can only charge the battery and not power the antminer. i have a similar setup with my backup power supplies

  • @ernstoud
    @ernstoud 2 роки тому +19

    The amount of money spent to get these miners running is more than they will ever create 😉

  • @ElmerFuddGun
    @ElmerFuddGun 2 роки тому +4

    This was *SOOOO much more enjoyable* to watch WITHOUT mid roll ads! Please keep them off in the future too! :-)

    • @benbaselet2026
      @benbaselet2026 2 роки тому +1

      I've never seen an ad on a JI video... maybe it's something to do with the adblocker.

    • @benbaselet2026
      @benbaselet2026 2 роки тому

      @@JulianIlett I would also get it for free if I rolled the ads, the real question is who pays you.

    • @ElmerFuddGun
      @ElmerFuddGun 2 роки тому +2

      @@benbaselet2026 - I don't want to block ads for the channels I watch and *support* BUT *_mid roll_* ads are wrong! They disrupt the flow and now YT blocks how many you will see because even YT knows the more there are in the time line the more likely viewers will leave the video and YT. That being said Julian Ilett is the ONLY channel I watch that still has mid roll ads. All the other electronics channels I watch (bigger and smaller) have figured out that they should turn off mid roll ads for the good of their channel. I hope Julian continues to keep them off.

    • @benbaselet2026
      @benbaselet2026 2 роки тому

      @@ElmerFuddGun Yeah, I rather just send the bucks via Patreon etc. to the ones I think deserve it.

  • @MarshaJ8800TU
    @MarshaJ8800TU 2 роки тому +5

    A suggestion, on those green power connectors, paint one side either black or red so that polarity is more obvious.

  • @diorthotistm1621
    @diorthotistm1621 2 роки тому +2

    You can calculate the time it takes to charge a capacitor, because the microfarad value is equal to the milliamp hour for a capacitor. Of course it's scaled to micro, which is 10^3, therefore 2200 microfarads is equal to 2.2 milliamps.

  • @ElmerFuddGun
    @ElmerFuddGun 2 роки тому +2

    This can get *really complicated* with all the _independent thinking_ devices here. Relay board, BMS controller, "ideal" diode all with different objectives. This is where a master controller (MCU) solution would shine. It could take in even more sensors and prevent for example turning on a miner when the battery voltage is only reading high because of the solar panels, etc.

    • @Mark1024MAK
      @Mark1024MAK 2 роки тому

      Or instead the under voltage/discharge controller could have a time delay that holds the output off for a preset time after the input voltage goes above the switch on threshold. That way the PV system should have plenty of time to recharge the battery before the output is restored.

  • @TheEmbeddedHobbyist
    @TheEmbeddedHobbyist 2 роки тому +2

    Switching high current DC is harder than you think. Most relays can survive switching the current on but have problems switching it off. If an arc forms there is nothing to stop it, unlike AC where it stops as the voltage passes 0V.You can get DC relays with magnets by the contacts to try and push the arc away from the contacts and break it. Look for Magnetic blow-out or Magnetic quenching.

    • @JulianIlett
      @JulianIlett  2 роки тому

      I have a 500A DC contactor somewhere - I'll see if I can find it.

  • @yeliab814
    @yeliab814 2 роки тому +4

    you'll torture those relay contacts with the inrush to the buck's input caps, and also breaking that 10A DC when they turn things off. you'll prob end up welding them closed . Also isn't repeatedly yanking the power to the miner, a computer after all, asking for trouble in the long run?
    it would be better to leave the buck connected and have these modules serve pilot duty to operate a MOSFET or disrupt a separate bms used only for discharging (it could interrupt a cell voltage sense line to force it to shut off), or to send a signal to the ant miner to tell it to shut down, if such an input is available.

  • @ElmerFuddGun
    @ElmerFuddGun 2 роки тому +2

    That XT90 bolt block at 23:05 is nasty! It's just waiting to get shorted out. Why didn't you use wires like all the other connections?

  • @Dennis-mq6or
    @Dennis-mq6or 2 роки тому +1

    I had lots of problems trying to use those units.
    The smaller unit uses the switching thresholds of a 555 timer and the one you tested uses higher level logic.
    They both have relay limitations.
    I was using it in conjunction with a 30 amp battery charger to recondition sulfated batteries.
    The relay switched the AC voltage to the primary of the charger and only needed to switch 4 amps on and off.
    All went well until I started charging a battery that had a high internal resistance.
    As soon as the charger would turn on, the voltage would jump up to over 14.5 vdc and the charger controller would turn off, causing the voltage of the uncharged battery to immediately from below 7 vdc turning the charger right back on again. The oscillation on and off, caused the contacts in the relay to arc and weld and the charger was permanently in the on state after that. Luckily I was there to turn it off manually!
    I tried 2 more brand new charge control units and they both failed the same way.
    One solution was to integrate the voltage sensing path to add some delay in the switching cycle, with was a huge improvement, but eventually the relay still failed.
    I ended up pulling the relay and replacing it with an opto isolator that had a built in zero crossing detector and using it to fire a triac to switch the power on and off to the charger.
    No problems with reliability after that..
    I put the input diode of the opto isolator where the coil of the original relay was connected. A very easy mod.
    And since the only triac I had lying around the shop at the time was one rated at 35 amps RMS with a 200 amp surge capability, I can switch any size charger I want with it.
    I believe the relays that come with the board either do not meet spec or they are not capable of handling any type of inductive load,
    For the high current DC switching you are doing, I would still use opto coupling in place of the relay coil; but for DC switching I would use the output of the opto to saturate a power fet to switch high current dc.

  • @n1ti
    @n1ti 9 місяців тому

    Your video came in very useful today. I bought one of those to play with. Right now it switches a backup up charger on after the panels output drops to keep from damaging the lead acid battery. It charges if the voltage drops below 12v and off when it climbs above 13. During the day it's sits at 13.8. I ordered a couple more for some other applications. I'd like to figure out the serial protocol to see if it is of use. Thanks again!

  • @ElmerFuddGun
    @ElmerFuddGun 2 роки тому +3

    Ya, don't use a metal screwdriver as a pointer around those 24V live bolts! - 24:10

    • @Mark1024MAK
      @Mark1024MAK 2 роки тому

      Spoilsport, I was waiting for the flash and bang if he did happen to short it out…☹️

    • @ElmerFuddGun
      @ElmerFuddGun 2 роки тому

      @@Mark1024MAK - He seemed to notice the problem when he switched to using the pen. BUT the best solution is to not have the bolt hazard there in the first place!

    • @JulianIlett
      @JulianIlett  2 роки тому +1

      Bolt hazard solution coming soon :)

  • @christiano.4808
    @christiano.4808 2 роки тому +1

    Two things come to mind immediately:
    1. Instead of running a relay, maybe you want to use a DC contactor instead. This will likely be more reliable long term.
    2. Top balancing the cells is fine, but it usually requires you to do it on every cycle or at least repeat it after every few cycles, otherwise your cells will start drifting again, especially when they aren't new and matched anymore. Your charging method doesn't do that though. For a more long term solution you could try bottom balancing these cells instead, for example at 2.5V, and then set the lower limit at the relay board accordingly to 20V so it disconnects the battery at its bottom balanced voltage level. This will make the cells drift apart towards their end of charge voltage where the BMS will then disconnect once the first cells reaches the upper threshold. The battery voltage at this point would be your end of charge voltage, if you'd regulate it, making the BMS redundant in terms of cell protection. Which is probably a good thing, otherwise you have to deal with several devices trying to do the same job.

    • @SuperBrainAK
      @SuperBrainAK 2 роки тому

      I dont think bottom balancing will change much, the BMS only top balances so if it is going to try balancing the cells it will do it at the top. I think Julian does need a charge controller unless he uses another one of the battery charge/discharge boards to connect the solar when it is under the high voltage cutout of the BMS. But this can be eliminated with a buck regulated charge controller that will keep a constant voltage on the battery just under the cutoff of the BMS.

    • @christiano.4808
      @christiano.4808 2 роки тому

      @@SuperBrainAK Well, the BMS doesn't do balancing at all, so at the moment this is effectively an unbalanced battery and it will become more and more unbalanced with every cycle when the effect of the single instance of top balancing X cycles ago wears off. Bottom balancing could potentially be a huge difference. It gives you two specific voltage levels to work with (instead of monitoring each individual cell voltage), for low and high voltage cutoff, which is what you want when using these relay boards.

    • @JulianIlett
      @JulianIlett  2 роки тому

      @SuperBrainAK Yes, I'm thinking another charge/discharge board on the solar input. Ultimately I want the BMS to do nothing at all (its balancing function is next to useless anyway).

  • @johnnodge4327
    @johnnodge4327 2 роки тому

    For external switching, I'd use a solid state relay. These switch silently, but also don't burn up excessive power in the coil.
    I used an SSD in my solar accumulator project, and I'm glad I did.
    SSDs are definitely worth considering.

    • @JulianIlett
      @JulianIlett  2 роки тому

      Thanks John. Can you get them for high current DC? I'll have a look into it.

    • @JulianIlett
      @JulianIlett  2 роки тому

      Bought a SSR40DD :)

  • @tomhouston9021
    @tomhouston9021 2 роки тому

    I don't know if you noticed before it blew the buck convertor, but something under the display gets very hot very quickly while the relay is being driven. I haven't taken one apart yet to see if there is a separate relay driver or whether they're driving the relay direct from the processor ( hope not!).

  • @TechnoEveryday
    @TechnoEveryday 2 роки тому +1

    Instead of charging frequently you should have used the relay contact to charge the capacitor

  • @BigJonYT
    @BigJonYT 2 роки тому

    You could easily layout your own board that does both things on one board. Put the connectors in a suitable place, OLED display, rotary encoder UI and big mosfets instead of a relay. The code would be quite simple too.

    • @BigJonYT
      @BigJonYT 2 роки тому

      You could even add current monitoring and display it all on the OLED.

  • @ElmerFuddGun
    @ElmerFuddGun 2 роки тому +1

    Don't forget the relay board is reading the voltage after the voltage drop caused by the main current wires. The "Battery Checker" isn't drawing much current thus its measurement should be more accurate.

    • @JulianIlett
      @JulianIlett  2 роки тому +1

      Indeed. That accounts for the 200mV difference.

  • @rimmersbryggeri
    @rimmersbryggeri 2 роки тому

    I think it's the relay hysteresis and the capacitor can take charge so much faster than what this was intended for.

  • @SimonCoates
    @SimonCoates 2 роки тому +1

    The relay track separation on the rear of the board with the ELV circuit is terrible. I'd be concerned about using this board for switching mains voltage. Best option would be to use the relay to switch a separate relay/contactor/MOSFET.

  • @ww321
    @ww321 2 роки тому +1

    NL = nominal limit ?

  • @ElmerFuddGun
    @ElmerFuddGun 2 роки тому

    A _simple_ solution for the low current rating relay would be to use that relay to control a larger 24V coil relay. You could use a 12V car relay but would have to reduce the drive current. Car relays are often rated at 30-40A and can be purchased locally.

    • @JulianIlett
      @JulianIlett  2 роки тому

      Yeah, there's a nice 24V 500A relay/contactor on eBay I'm looking at.

    • @Mark1024MAK
      @Mark1024MAK 2 роки тому

      One very important thing to note, relay contacts that switch high current DC loads, especially loads that look like or are inductive, the contacts take a lot of punishment. The steady state current is not too much of a concern. It’s the long arc when the contacts break that does the damage. For maximum protection, the following arrangement is recommended: Use MOSFETS as the normal switching element, with a suitable relay contact wired in series. The control circuit should switch the relay off after the MOSFETS switch off. This arrangement reduces the relay contact damage, but keeps the relay so that in the event of the MOSFETS going short circuit, you still switch the load off.

  • @SuperBrainAK
    @SuperBrainAK 2 роки тому

    thats a neat cheap little module, too much chinglish but still deems to work as intended. Mosfets would definitely be an improvement. I think you should invest in an automotive fuse block that way each connection has the correct fuse and will get rid of the stack of XT-90's. Very cool project cant wait to see the new batteries arrive!!!

  • @jumadhaheri
    @jumadhaheri 2 роки тому

    You might find it interesting to look into power path IC's

  • @pulesjet
    @pulesjet 2 роки тому

    I have a number of controllers like that. Programming the things is a right pain.

  • @PetRatty
    @PetRatty 2 роки тому

    Another good video of tech, just a shame they are so expensive, The W1209 temperature board video you did a couple of years ago are now at £2 each, maybe these will come down in price, founf the same one on Aliexpress for £3.09, might be intresting to play with.

  • @speedy19085
    @speedy19085 Рік тому

    every single time he asked "why is it nl" my view focused more and more angry on the 2nd line of his printout :D but who needs instructions right? xD

  • @pleasecho2
    @pleasecho2 2 роки тому

    I wonder if you could use 2 of these, one set to charge, one to discharge and use it to condition cells

  • @BajanAlan
    @BajanAlan 2 роки тому +1

    nl or upside down UL

  • @TechnoEveryday
    @TechnoEveryday 2 роки тому +1

    Is it possible to calibrate the onboard voltmeter?

  • @ianhaylock7409
    @ianhaylock7409 2 роки тому

    Could have soldered the thin red wires to the back of the PCB to save some of the mess.

  • @pgScorpio
    @pgScorpio 2 роки тому

    I would connect the discharge controller directly to the battery cells, not through the BMS. Also I would use a solid state relay for those high current loads.

    • @JulianIlett
      @JulianIlett  2 роки тому

      Just bought a SSR40DD. I'd still like the ultimate protection of the BMS though :)

    • @pgScorpio
      @pgScorpio 2 роки тому

      @@JulianIlett Doesn't your BMS have a dedicated protected discharge connection then? Since you shouldn't have the solarpanel voltage on the load when the battery is full.

  • @dtvking
    @dtvking 2 роки тому +1

    Be careful with the on-board relay. I had one of these give up after only 3 months with a 5amp load, relay contacts permanent closed. Have since changed modules to an easier setting one ( coild be one that you have ordered)

    • @TechnoEveryday
      @TechnoEveryday 2 роки тому +1

      Mine ones relay contact stuck within three switchings and i had to knock it hard to separate the terminals. Cheap shouldn't be low quality.....

  • @fredflintstone1
    @fredflintstone1 2 роки тому +3

    why not use the 10 amp relay to switch a 30 amp relay or contactor ??

  • @lookoutleo
    @lookoutleo 2 роки тому

    What's a cryptocurrency minor? What solar charge controller are you using and what cells are in your lithium battery , they look big

  • @HiltonT69
    @HiltonT69 2 роки тому

    If they make these that manage to keep their magic smoke on the inside, you could probably use one as a kind of dump load controller once solar has charged the house battery to a predetermined voltage, say for a hot water pre-heater (or ant miner).

  • @amrishhirani6096
    @amrishhirani6096 2 роки тому

    Very accurate module even safe thanks 👍

  • @frankowalker4662
    @frankowalker4662 2 роки тому +1

    I think the reason for the relay heating up is because you are putting 24V into a 12V coil. LOL. I'd swap out the relay for a 24V 40A version to be on the safe side.

    • @JulianIlett
      @JulianIlett  2 роки тому +1

      The relay has a 5v coil.

    • @frankowalker4662
      @frankowalker4662 2 роки тому +1

      @@JulianIlett It must have it's own 5V regulator then, otherwise at 24V, it would burn out realy quickly.

    • @Mark1024MAK
      @Mark1024MAK 2 роки тому

      High current relays often run warm simply due to the heat from the coil. If you measure the coil resistance, you can work out how much power the relay coil is using.

    • @frankowalker4662
      @frankowalker4662 2 роки тому

      @@Mark1024MAK No, the amperage has nothing to do with the coil rating. The current of the relay denotes how many amps you can put through the contacts before it arcs across., Sorry.

    • @Mark1024MAK
      @Mark1024MAK 2 роки тому +1

      @@frankowalker4662 - I think there is a misunderstanding here. Yes, the rating of the relay contacts is not directly linked to the coil rating. However, higher current relay contacts have more mass (larger contacts), and hence need a coil that has more power to operate them. Hence it will produce more heat than a smaller relay that has smaller contacts. This assumes the contact arrangement is the same. Obviously if a relay has multiple sets of contacts it becomes more complex.
      What I was trying to say is that even if there is no current through the contacts, the coil will produce heat.

  • @christopherguy1217
    @christopherguy1217 2 роки тому

    You'll need a regulator for the solar panels or at least another one of those boards to cut the solar panels when the voltage gets too high.

    • @JulianIlett
      @JulianIlett  2 роки тому

      Yes I do. Disconnecting the solar panel from the battery should be easier on the relay because they're at similar voltages.

  • @1981dasimpson
    @1981dasimpson 2 роки тому

    i think a different bms with separate charge and load will help solve the problem

    • @JulianIlett
      @JulianIlett  2 роки тому

      They're not easy to find.

    • @1981dasimpson
      @1981dasimpson 2 роки тому

      @@JulianIlett just been looking I see what you mean

  • @michaelkaliski7651
    @michaelkaliski7651 2 роки тому

    To my mind, each cell should have its’ own charge/discharge controller with only the output of the battery pack being of concern. Each cell is going to charge and discharge at a different rate and particularly with ageing effects. Constantly trying to top balance the cells is inefficient. If you are going to constantly micro manage each cell, then a controller such as an Arduino is going to be necessary. At least with an Arduino you can have a screen displaying all the required data without constantly looking at different displays and tabbing through pages of data and settings info.

    • @JulianIlett
      @JulianIlett  2 роки тому

      In my next video I try out a flying capacitor active balancer which looks very impressive.

  • @DAVIDGREGORYKERR
    @DAVIDGREGORYKERR Рік тому

    Just wondering if the Display shows END and you press SET does it exit.

  • @rimmersbryggeri
    @rimmersbryggeri 2 роки тому +1

    Nether limit?

    • @JulianIlett
      @JulianIlett  2 роки тому

      Yes, I like it :)

    • @rimmersbryggeri
      @rimmersbryggeri 2 роки тому

      @@JulianIlett Sounds typically pompous and incorrect for google translate. It's alot better than translating any other language than english to or from my native swedish.

  • @FreeTheUyghurs
    @FreeTheUyghurs 8 місяців тому

    I'm looking for something like this to charge my 24V LIFePo4 pack to 80% capacity for longevity since off the shelf chargers all charge to 100% would something like this feeding it a constant voltage (say 26.5VDC) be safe?

  • @panospapadimitriou3498
    @panospapadimitriou3498 Рік тому

    its like a battery protect.. all those things have a big >? when connected!!!!!!.. whats up with sparking> ?

  • @andymouse
    @andymouse 2 роки тому

    Oh dear ! I was thinking about what you are trying to do here and would it not be something that you could design and build yourself ? reading voltages and switching relays or MOSFET's is very Arduinoey perhaps you could make it with just the functions you need after all you have made measuring stuff in the past that works great, just a thought ....cheers.

    • @JulianIlett
      @JulianIlett  2 роки тому +1

      I may end up doing that - but I haven't played with off-the-shelf modules for a while :)

    • @andymouse
      @andymouse 2 роки тому

      @@JulianIlett Don't get me wrong the 'off the shelf' stuff is fascinating to watch :)

    • @Mark1024MAK
      @Mark1024MAK 2 роки тому

      A CMOS 7555 along with suitable resistors for the two voltage dividers, could be used to do the control part. Then either use suitable MOSFETS or your own choice of 30A relay.

  • @DustinWatts
    @DustinWatts 2 роки тому +1

    I think it is time to do your own PCB to do all this. Call it the Batteruino...

    • @andymouse
      @andymouse 2 роки тому +1

      I just made a similar comment before I read yours !

    • @JulianIlett
      @JulianIlett  2 роки тому +2

      I have a PCB coming, but it's not what you're suggesting :)

    • @DustinWatts
      @DustinWatts 2 роки тому +1

      @@JulianIlett Still looking forward to it! :)

    • @NiHaoMike64
      @NiHaoMike64 2 роки тому

      I'm thinking a good solution would be an Arduino along with a "3D printer MOSFET" and a voltage divider.

    • @Mark1024MAK
      @Mark1024MAK 2 роки тому

      A CMOS 7555 along with suitable resistors for the two voltage dividers, could be used to do the control part. Then either use suitable MOSFETS or your own choice of 30A relay.

  • @mikebond6328
    @mikebond6328 2 роки тому

    Should the discharge controller be on the battery side of the solar/battery connector?

    • @JulianIlett
      @JulianIlett  2 роки тому

      It should be between the battery and the load.

  • @jeffmerlin2580
    @jeffmerlin2580 2 роки тому

    Isn't "spring" the same as Ri?

  • @phester28
    @phester28 2 роки тому

    i wonder what power this will consume, relay energised vs standby

    • @clixium
      @clixium 2 роки тому

      I have a similar thing only difference it measures the temperature. At 12V 25mA at standby, 65mA when energized

  • @micnolmadtube
    @micnolmadtube 2 роки тому

    Only Julian thinks red tape over red display is better ;D

    • @JulianIlett
      @JulianIlett  2 роки тому

      Yes, because red tape let's red light through :)

    • @ElmerFuddGun
      @ElmerFuddGun 2 роки тому

      It *_IS BETTER!_* Designers have been using red plexiglass over LED displays for ages. Because it works.

  • @JasonWee
    @JasonWee 2 роки тому

    i like the idea but the complexity and the factors involve are just too much for beginner...

  • @-yeme-
    @-yeme- 2 роки тому

    nether limit? bit of a stretch

  • @ColinMcCormack
    @ColinMcCormack 2 роки тому

    Can't you just shut down the miner in a civilised manner, by sending it a command?

    • @JulianIlett
      @JulianIlett  2 роки тому +1

      Yes you can. You have to SSH into the miner at its IP address and issue a poweroff command. It doesn't actually turn the power off, but it does stop the hashing activity which greatly reduces power consumption. But there's no equivalent power on command, so to restart the miner, the DC supply must be completely cut.

    • @ColinMcCormack
      @ColinMcCormack 2 роки тому

      @@JulianIlett there's the ethernet power on packets. It requires some power, a live ethernet connection, but might do the job. Certainly gentler than a 30 amp relay :)

    • @ColinMcCormack
      @ColinMcCormack 2 роки тому

      @@JulianIlett oh! Wait! The miners can't start their mining with a command? Wow. Oversight in the software department.

    • @prduguid
      @prduguid 2 роки тому +1

      Would wake on lan not work?

    • @ColinMcCormack
      @ColinMcCormack 2 роки тому +1

      @@prduguid yeah, that's what I meant with 'ethernet power on packets', wake on lan.

  • @johnedwards315
    @johnedwards315 2 роки тому +1

    36 minutes of mostly bubbling away. Can't you possibly be more respectful to viewes' time?
    Put your act together and then tape it.
    People are switching to 4G and that makes a difference.
    Tnx

    • @JulianIlett
      @JulianIlett  2 роки тому +2

      My viewers love the babbling :)

    • @ElmerFuddGun
      @ElmerFuddGun 2 роки тому

      What does "4G" have to do with anything here?

    • @JulianIlett
      @JulianIlett  2 роки тому

      John probably has limited mobile data and watching 36 minutes of me 'bubbling' could cause him to hit his data limit.

    • @talideon
      @talideon 2 роки тому

      Here's a suggestion: knock the quality down to 480p, and watch at 2x speed. Also, consider looking at the video length and putting it into your watch later list if you're on a mobile connection for later if it looks too long.