I've been thinking about this problem for years, and I'm sad to say your creative solution never occurred to me. Thank you so much for sharing your idea!
I have casement windows too and did the same thing. Went to local glass company and used my bug screens as a template did the polycarb thing works great. I live in upstate NY so we of course do not use these for most of the year. But it solved the problem of being able to use these A/C units with out having double hung windows and dealing with trying to wrap plastic all over the place👍🏻
Finally, an idea I can work with!!! I have the same type of window. I live in San Francisco, CA., and even though it is cool outside, it's always hot in my studio. Thank you, you showed me how to deal with my window.
To the person who feels the idea is ludicrous: I do not live in a tornado or hurricane prone area. As a matter of fact, we can't open our windows at all for half of the year due to the cold. The house is 38 years old and the windows are original. Never had a problem with the wind taking the crank outs off. And they have been open in storms. Including the famous Labor Day Derecho of 1998. Of course these are Andersens and not Pellas. Just shut the window if a storm brews.
+HubertJass Brilliant idea! I haven't bought an AC because I wasn't sure how to proceed with casement windows. We only need an AC for a few days in a year though but it's nice to have.
This is awesome. We've been looking for weeks for a solution. One question, though... where did you get the round fitting that you screwed to the poly-carbonate? Most of the portable A/Cs we looked at have a big ugly piece of plastic that is designed to fill the opened area of a sash window. Did you have to have this piece fabricated? If it came with your portable A/C unit, would you mind sharing the make and model of the unit?
+vncstudio i have to be honest... i dont think the idea is all that unique or original. i think the real issue is whether you can get someone handy enough to do such things.
I live in NYC in a ground level apartment without a hole for a wall through AC unit, landlord wont let me hire a contractor to blow a hole through, this is the best move for me. thanks for the great idea. like you said, most of the year the AC is put away because it is cold here, and the windows shut. hurricane coming? not only do I close the windows but I have a whole checklist of other crap I do also. this is great thank you.
Awesome idea! Thanks for sharing. I also have Anderson windows with the pull out screens. Going to find some glass makers for create the insert you show.
Thanks for this great idea. I have been straining my brain trying to figure a way to rig a a/c in my bedroom. It also has these idiotic windows (only horizontal and on the upper part of window). I already rigged a slider kit for a regular slider type window in living room that works great. Accidently melted the original slider which warped it and made it useless. With much thought I figured why not rig one out of heavy cardboard. Was quite proud of myself after this little accomplishment. Just couldn't wrap my head around the bedroom problem. Now, thanks to you, I've got it figured. IT CAN BE DONE! WE HAVE THE TECHNOLOGY! ! Thank you soooo much for sharing.
If you can't afford poly carbonate which is $99.00 for a 72x36 in. sheet, you can do what I did. Make a screen frame out of wood trim and use painters plastic sheet which comes in a roll. If you layer the plastic and stretch it nice and tight it will hold up the exhaust hose however I made an extra support just in case. Everything worked fine for me. good luck.
man...this is genius! Thank you. Would you be open to doing this for my window? I will ship you my screen so that you can get the exact measurements to create a poly-corbonate window for me...honestly. This is genius!
*So amazingly quiet and **Fastly.Cool** in my room! 42db is at a whisper level. I bought 2 and installed myself.Very sturdy bracket and easy to adjust to fit windows of different size. Absolutely fabulous units!!*
I hate my Casement Windows! :p It's too bad there isn't a market for this! I really don't want to mess with all this but I really like what you did! I found the casement screens at Home Depot and the Polycarbonate sheets at Lowes! Now I just need to figure out how to cut it! :p
Thank you, Hubert! We did exactly this and it works great! Those afraid of DIY, just remove your screen. Take it to the glass shop. Have them make you a piece of polycarbonate that size, framed in metal screen channel to match the existing screen, with a little pull tab to help you remove it if ever desired, with a hole cut in the polycarbonate in the size and location you need, with the connector for the AC hose(s) installed in the hole (usually you can just unscrew the connector from the standard plastic window-filler panel that was supplied with your portable AC). Take it home, use it to replace your screen, connect your AC hose, crank your casement window wide open (don't forget!!!), and you're in business. Hint: when installing this panel in place of your old screen, use some of that self-stick squishy-foam weatherstripping all around it, so you'll have a more airtight seal, while still being able to revert to a regular screen later if desired. This brilliant plan will easily set you back a couple hundred bucks, depending on the size of the window, but it's money well spent!
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
Really excellent idea(s) .. finally a solution. I’m on it. For everyone asking about thickness, take your screen to a window repair shop, they’ll determine that.
Hubert - where did you purchase the frame? And, does the frame have a space for the polycarbon to slide in around the edge or is it flat-mounted? Thank you.
We used a heavy gauge clear shower curtain ($14.00) cut to the size of the screen, clear taped to the frame. Mounted the kit that came with the unit on the bottom with a plastic hook with 2 sided tape and used the foam to seal it. A few hours labor to cut, tape, and mount the ducting.
This is such a great and cost-effective (cheap!) way to go about doing this. Did you have to cut the screen, or is it now also acting as a bug filter between it and the exhaust? What is the "foam" you mentioned? Thanks!
Did Not cut the screen, great bug filter. :) The foam came with the kit for the unit. I used the foam to seal between the duct fitting and the plastic. They sell rolls of foam tape at Home Depot that would work also.
The glass place supplied and built the aluminum frame? If not, what kind of place will build the frame for you? Is Lexan the brand name of the polycarbonate?
I am about to undertake this method. I will let you know how my project works out. I am suprised that Anderson Window doesn't make this already as an accessory. ITs not like portable a/c units just came about.
Where did you get the glass and the frame? I'm also looking to get a portable ac unit and I have the same Andersen casement window but not sure where to get the polycarbonate. Thanks.
@@valoa Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
I did not remove the outer casement window sash. I just crank it out as far as it will go so the exhaust air has somewhere to go. Maybe a glass repair place can put weather stripping around the piece they'd make for you to close up the gaps.
@@valoa Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
You're a genius! Thanks so much for uploading this fantastic video!!!!! I have been wrestling with the EXACT same problem for 2 years. I made a quick trip down to my local glass guy with my screen (and a link to this video) and he fabbed a beautiful replica of your handiwork. Great idea HJ!
Hi HubertJass, great video! I have some questions for you if you don't mind. 1) If I understand it correctly, your frame and polycarbonate are bought separately, how did you get them together? I guess it's by glue? 2) When you pop in the self-made frame into the window area, since both things have a hard surface, did you encounter any air leak problem? If so, what was your fix? Thanks a lot and have a good day!
What kind of frame profile did you use? I found 84" Lineal Frame that I can use to make a screen frame at Lowes. But it has a bend in it to press the spline into so it holds the screen. I am not sure how you fixed the polycarbonate to the frame. I am assuming you used a different kind of frame.... but not sure what it was.
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals. Polycarbonate: 1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot. Bailey Sash (aluminum frame material): This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw. Pay for assembly: I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270. I hope this helps folks!
Excellent idea, I have the same windows and I hate them. I love your idea but there is one serious issue for me and that is high winds and I also live on the 6th floor. I think I would have to remove the actual window and tho I am handy, not sure about the safety risks or concerns, certainly don't want to drop the window or fall out of the window for that matter. Any suggestions on my situation?
I was worried about the same thing, but the screen you're replacing pops into a channel--it's unlikely to pop out. If you're worried though, keep the window closed while you're installing the panel and connecting the hose, and only then open the window wide.
Hi I used lexan which does not yellow from the sun had a hole cut in it at a glass shop and used Velcro tape so I can attach and take off in the winter
I've been thinking about this problem for years, and I'm sad to say your creative solution never occurred to me. Thank you so much for sharing your idea!
How charitable of you to make this video. Thanks
this is an excellent idea, you just solved a problem that i has been thinking about for days, thanks
I have casement windows too and did the same thing. Went to local glass company and used my bug screens as a template did the polycarb thing works great. I live in upstate NY so we of course do not use these for most of the year. But it solved the problem of being able to use these A/C units with out having double hung windows and dealing with trying to wrap plastic all over the place👍🏻
Finally, an idea I can work with!!! I have the same type of window. I live in San Francisco, CA., and even though it is cool outside, it's always hot in my studio. Thank you, you showed me how to deal with my window.
Same!
To the person who feels the idea is ludicrous: I do not live in a tornado or hurricane prone area. As a matter of fact, we can't open our windows at all for half of the year due to the cold. The house is 38 years old and the windows are original. Never had a problem with the wind taking the crank outs off. And they have been open in storms. Including the famous Labor Day Derecho of 1998. Of course these are Andersens and not Pellas. Just shut the window if a storm brews.
+HubertJass Brilliant idea! I haven't bought an AC because I wasn't sure how to proceed with casement windows. We only need an AC for a few days in a year though but it's nice to have.
This is awesome. We've been looking for weeks for a solution. One question, though... where did you get the round fitting that you screwed to the poly-carbonate? Most of the portable A/Cs we looked at have a big ugly piece of plastic that is designed to fill the opened area of a sash window. Did you have to have this piece fabricated? If it came with your portable A/C unit, would you mind sharing the make and model of the unit?
+vncstudio i have to be honest... i dont think the idea is all that unique or original. i think the real issue is whether you can get someone handy enough to do such things.
I live in NYC in a ground level apartment without a hole for a wall through AC unit, landlord wont let me hire a contractor to blow a hole through, this is the best move for me. thanks for the great idea. like you said, most of the year the AC is put away because it is cold here, and the windows shut. hurricane coming? not only do I close the windows but I have a whole checklist of other crap I do also. this is great thank you.
This is an excellent idea and it looks good too.
genius. This is exactly the sort of setup I was hoping to see out there.
Love this so much. Very creative fix AND keeps the window like a window :D
Awesome idea! Thanks for sharing. I also have Anderson windows with the pull out screens. Going to find some glass makers for create the insert you show.
Thanks for this great idea. I have been straining my brain trying to figure a way to rig a a/c in my bedroom. It also has these idiotic windows (only horizontal and on the upper part of window). I already rigged a slider kit for a regular slider type window in living room that works great. Accidently melted the original slider which warped it and made it useless. With much thought I figured why not rig one out of heavy cardboard. Was quite proud of myself after this little accomplishment. Just couldn't wrap my head around the bedroom problem. Now, thanks to you, I've got it figured. IT CAN BE DONE! WE HAVE THE TECHNOLOGY! ! Thank you soooo much for sharing.
why they make these dumb windows so much
@@NikosKatsikanis
My sentiments exactly! I think they just want ppl to suffer! 🙄🙄
Cute dog!! Thanks for this information. I can't wait to get my new portable A/C up and running.
If you can't afford poly carbonate which is $99.00 for a 72x36 in. sheet, you can do what I did. Make a screen frame out of wood trim and use painters plastic sheet which comes in a roll. If you layer the plastic and stretch it nice and tight it will hold up the exhaust hose however I made an extra support just in case. Everything worked fine for me. good luck.
Easy set up. Comes with everything you need for a snug install. Gets very cool. Thank you.
Very helpful! Thanks for posting!
man...this is genius! Thank you. Would you be open to doing this for my window? I will ship you my screen so that you can get the exact measurements to create a poly-corbonate window for me...honestly. This is genius!
I just did this, thanx. Took my window to a glass guy , he cut a hole in the glass for like 6 bucks and there you go. Great idea.
*So amazingly quiet and **Fastly.Cool** in my room! 42db is at a whisper level. I bought 2 and installed myself.Very sturdy bracket and easy to adjust to fit windows of different size. Absolutely fabulous units!!*
Now that's how to do it! Great video and thanks for the info
was waiting to see you put it in LOL
me too, he shows how he made the window but not how to install it. helps only part way. waaaaaaaaaaaaaaa lol
This was very helpful! Your dog is too cute also
Very helpful video. Thanks so much.
I hate my Casement Windows! :p It's too bad there isn't a market for this! I really don't want to mess with all this but I really like what you did! I found the casement screens at Home Depot and the Polycarbonate sheets at Lowes! Now I just need to figure out how to cut it! :p
This is a great and fairly easy idea. Thanks for explaining it.
love the dog!
Your are so frickin clever ............................ I jjust love this.
Thanks for sharing. Just what I was looking for!!!
Thank you, Hubert! We did exactly this and it works great!
Those afraid of DIY, just remove your screen. Take it to the glass shop. Have them make you a piece of polycarbonate that size, framed in metal screen channel to match the existing screen, with a little pull tab to help you remove it if ever desired, with a hole cut in the polycarbonate in the size and location you need, with the connector for the AC hose(s) installed in the hole (usually you can just unscrew the connector from the standard plastic window-filler panel that was supplied with your portable AC). Take it home, use it to replace your screen, connect your AC hose, crank your casement window wide open (don't forget!!!), and you're in business. Hint: when installing this panel in place of your old screen, use some of that self-stick squishy-foam weatherstripping all around it, so you'll have a more airtight seal, while still being able to revert to a regular screen later if desired.
This brilliant plan will easily set you back a couple hundred bucks, depending on the size of the window, but it's money well spent!
brilliant! Thank you! Profesh!
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
what a great idea. I will follow your suggestions
Thank you! You helped solve my problem!
brilliant!. Thanks HJ!. Question. What was the thickness you went with for your polycarbonate sheet in your setup
Smart solution! Thanks for the video.
Thank you... I have sent this you tube to my building contractor...
This is exactly what I'm going to do. Great idea.
Really appreciate this idea! Thank you.
Really excellent idea(s) .. finally a solution. I’m on it.
For everyone asking about thickness, take your screen to a window repair shop, they’ll determine that.
Thank you for giving us a great idea.
Many thanks! Love your dog :-)
Thanks! This was really helpful!
Nice idea! Do you get the screening framework from the glass dealer? Thanks.
Great idea. Now to find someone to make me one. Thank you!
Amazing work!!! I've had this idea but can't think of how to do the work on cutting the hole for the exhaust hose. Was it difficult to do? Good job!!!
This is an amazing idea!
Thank you, this is super helpful.
very good idea. thank you for the Valuable information.👍
You're the man!
good one bro. thank you so much for your idea
great idea. I actually hate these casement windows but they came with the house
Hubert - where did you purchase the frame? And, does the frame have a space for the polycarbon to slide in around the edge or is it flat-mounted? Thank you.
Thanks so much. I could not cool my condo last summer.
We used a heavy gauge clear shower curtain ($14.00) cut to the size of the screen, clear taped to the frame. Mounted the kit that came with the unit on the bottom with a plastic hook with 2 sided tape and used the foam to seal it. A few hours labor to cut, tape, and mount the ducting.
This is such a great and cost-effective (cheap!) way to go about doing this. Did you have to cut the screen, or is it now also acting as a bug filter between it and the exhaust? What is the "foam" you mentioned? Thanks!
Did Not cut the screen, great bug filter. :) The foam came with the kit for the unit. I used the foam to seal between the duct fitting and the plastic. They sell rolls of foam tape at Home Depot that would work also.
Can you put up a video
Thanks for the help! I choose your solution to the others I considered! :-)
Awesome video and Thank YOU
Brilliant! Best one yet
You're a bloody genius
Great idea!
Brilliant - thanks!
The glass place supplied and built the aluminum frame?
If not, what kind of place will build the frame for you?
Is Lexan the brand name of the polycarbonate?
Pretty slick !
I am about to undertake this method. I will let you know how my project works out. I am suprised that Anderson Window doesn't make this already as an accessory. ITs not like portable a/c units just came about.
I used a gym foam mat in narrow ventilation window, with duct bracket which came in kit. Paint make it fit to frame.
Great idea! Don't think I can do this on my own, but will get someone do it for me!!
but thats just it: who does these sorts of things?
you can take your window to a glass guy, he'll cut a hole in the glass for you
A glass repair shop can supply the materials needed. You could probably get them onlne, too.
Where did you get the glass and the frame? I'm also looking to get a portable ac unit and I have the same Andersen casement window but not sure where to get the polycarbonate.
Thanks.
Great idea building this , and thankyou very much for posting this vid.. What thickness polycarbonate did u use?
Did you find out what thickness?
@@valoa Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
great idea! Is it imperative to have the aluminum framing around the polycarbonate?
GREAT IDEA, THANK YOU SO MUCH. YES A LOT PEOPLE DO A VERY UGLY IDEAS TO RESOLVE THIS .
How did you attach the glass to the screen frame?
Nice. What did you use to cut the hole?
Thanks HubertJass. Do you remember how thick the material you used was?
where did you get the sleeve that goest in the polycarbonite?
Thank you for the vidio you are a big help what parts do we bring to the glass shop for them to make it thank you Betty.
I did not remove the outer casement window sash. I just crank it out as far as it will go so the exhaust air has somewhere to go.
Maybe a glass repair place can put weather stripping around the piece they'd make for you to close up the gaps.
So want one. what did you use for pipe to go in the window?
\
Good stuff, Could you tell us where I can buy such frame and how much the thickness of polycarbonate? thanks
Did you find out what thickness?
@@valoa Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
How do you cut the hole out of the polycarbonate and how do you make the frame? What do you need to buy?
You're a genius! Thanks so much for uploading this fantastic video!!!!! I have been wrestling with the EXACT same problem for 2 years. I made a quick trip down to my local glass guy with my screen (and a link to this video) and he fabbed a beautiful replica of your handiwork. Great idea HJ!
How much did it cost?
you have a local glass guy? what category are they found in the yellow pages?
How do you keep birds, bugs, etc. from coming into the tube leading to the outside?
The A/C unit is a NewAir AC-14000E.
14K btu.
Bought it on-line.
omg i need one of these pleaseee, such a pain in the ass to try and get the hose outside without the hot air being stronger than the actual air con
super idea man
I need to see a video on how to make this and parts list buddy
great idea
how do u keep bugs from flying into the exhaust tube?
where did u get the locking blades. I called anderson and they can't help me because the glass was changed in my windows.
how did you cut the hole for the vent hose? I have a router, will that work?
How did you cut out the hole?
Did you cut the hole yourself? If so, what tool did you use, please?
There is genius to the simplicity of this solution.
Hi HubertJass, great video! I have some questions for you if you don't mind.
1) If I understand it correctly, your frame and polycarbonate are bought separately, how did you get them together? I guess it's by glue?
2) When you pop in the self-made frame into the window area, since both things have a hard surface, did you encounter any air leak problem? If so, what was your fix?
Thanks a lot and have a good day!
did you ever get your answer? did you solve the problems you raised?
@@SSCTDI not answered but I did it with glue. Not pretty but it works enough for the room so didn’t care~
thanks
What kind of frame profile did you use? I found 84" Lineal Frame that I can use to make a screen frame at Lowes. But it has a bend in it to press the spline into so it holds the screen. I am not sure how you fixed the polycarbonate to the frame. I am assuming you used a different kind of frame.... but not sure what it was.
Did you ever figure this out? I am looking to build one and came across this same problem.
@@ItsNot4Everyone unfortunately no....
Material Answers: From my research, aka visiting multiple hardware stores and calling a number of glass repair, plexiglass, and mirror and window professionals.
Polycarbonate:
1/8 inch is the standard for storm window/screen inserts. Call around by searching for plexiglass fabricators and wholesale. I was quoted a range of prices so get quotes! I am looking for a cut that is 24"x17.25" best price was $27.30 for plexi cut alone, most expensive quote was $80 for the plexi cut alone. Some folks will charge for the whole sheet it was cut from, some you can find a scrap piece to buy from, the cheapest was just for the size I needed. If you do not have these options I also found stock pieces at home depot for around $30 that I would need to cut down and I was unsure if it was UV coated, which can help the material last. You can cut your own hole with a plexi cutter found near the plexi sheets window isle materials at Home Depot.
Bailey Sash (aluminum frame material):
This is the name of the material you are looking for custom framing. I found a supplier locally at a glass store, and I also found additional options on google. 5/16 of an inch thickness is the standard to hold up to an 1/8 of an inch. You do not want a screen frame kit, I only found frames with a curved bend for the screen to bend over with rubber to hold the screen in, which would not allow plexi to slide into. You can cut the frame with a saw.
Pay for assembly:
I also got quotes for services to custom-build the plexi frame insert. The range I found was $100-$270.
I hope this helps folks!
Is your portable air conditioner still working?? I was curious about reliability?? Thanks.
Genius!
Where can I buy this pexiglass window? we have a crank on bottom right corner of window frame that opens the window.
Excellent idea, I have the same windows and I hate them. I love your idea but there is one serious issue for me and that is high winds and I also live on the 6th floor. I think I would have to remove the actual window and tho I am handy, not sure about the safety risks or concerns, certainly don't want to drop the window or fall out of the window for that matter. Any suggestions on my situation?
I was worried about the same thing, but the screen you're replacing pops into a channel--it's unlikely to pop out. If you're worried though, keep the window closed while you're installing the panel and connecting the hose, and only then open the window wide.
How much did your polycarbonate glass cost?
Is there a video you can share that you place this insert to your window frame?
I've read that polycarbonate discolors over time when exposed to uv light.
Hi I used lexan which does not yellow from the sun had a hole cut in it at a glass shop and used Velcro tape so I can attach and take off in the winter
@@A1A1591 no Lex and does not yellow it does cost more money though
Thanks!
The Lexan slides into a channel in the frame.