Is This The BIGGEST Shaper on YouTube? | Klopp 1000H Shaper

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  • Опубліковано 3 жов 2024
  • This might just be the biggest metal hydraulic shaper on UA-cam! We are finally getting our big Klopp 1000H Shaper out of storage and moved into the workshop. So we wanted to show everyone what it is and what it can do. We give a full walkaround tour of our Klopp shaper, plus we do some test cuts on a big chunk of high tensile plate and make some HEAVY CUTS and BIG CHIPS! We can’t wait for you to see what it can do and what we have planned for it next.
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КОМЕНТАРІ • 3,9 тис.

  • @CuttingEdgeEngineering
    @CuttingEdgeEngineering  2 роки тому +298

    This might just be the biggest shaper on UA-cam!? We hope you enjoy seeing what this beast of a machine can do and what we have planned for it next 😎👍
    Enjoyed this video? WATCH these next 👇
    Our 1970's International Yard Crane: ua-cam.com/video/Ys5ca0DUXE0/v-deo.html
    Our 1960's Delapena Honing Machine: ua-cam.com/video/cjPEC0aHoXA/v-deo.html
    Subscribe and hit the bell icon to turn on notifications so you don't miss our weekly uploads. 👇 🤳
    Follow us online here:
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    Official CEE Merch shop: www.ceeshop.com.au

    • @ThatPNWGuy2024
      @ThatPNWGuy2024 2 роки тому +94

      Fireball tools has you beat I think.

    • @HairyNumbNuts
      @HairyNumbNuts 2 роки тому +25

      Yeah, I was going to say Fireballs wins this measuring competition.

    • @jakesteel3641
      @jakesteel3641 2 роки тому +16

      @@HairyNumbNuts abom79

    • @The.Talent
      @The.Talent 2 роки тому +16

      @@jakesteel3641 I think Abom79’s current biggest is a 36” and as we were so clearly reminded by Kurtis in this video, “every inch counts”

    • @ThePirateGod
      @ThePirateGod 2 роки тому +23

      ​@@ThatPNWGuy2024 Fireball Tools is 36" this is 39"

  • @colingooden3711
    @colingooden3711 2 роки тому +583

    Being an apprentice on London Transport in the late 70’s, they built a new workshop with a big shaper, purely for cutting tapers on railway lines, for points and cross overs. All worked fine for a few months until a big job came in, the shaper was set to max stroke, for the first time. When switched on the ram moved back and crashed straight through the rear wall of the building.

    • @insertgoodname4809
      @insertgoodname4809 2 роки тому +39

      😄

    • @KathrynLiz1
      @KathrynLiz1 2 роки тому +21

      Oops......

    • @dirtfarmer7472
      @dirtfarmer7472 2 роки тому +10

      Big oops !

    • @bradyoung6663
      @bradyoung6663 2 роки тому +43

      I'm not sure if that's a rough day at work, or a great day at work.

    • @HappilyHomicidalHooligan
      @HappilyHomicidalHooligan 2 роки тому +28

      @@bradyoung6663 That would depend on whether or not you were the one in charge of placing the machine or just watching the new machine being put through it's paces...if you were in charge of placement, you now have some explaining to do as to why you didn't know how far back the ram moved and why the machine wasn't placed far enough away from the wall to ensure it had clearance and it's a HORRIBLE day at work...if you were just watching, it's a GREAT day at work...
      What I wanna know is were there any people on the other side of the wall when the arm came smashing through it? Can you just picture it, a couple of people standing near or walking past that wall having a conversation when SMASH! there's chunks of concrete block flying everywhere and the wall now has a new window...that would most definitely be a WHAT THE FUCK WAS THAT!?! moment...

  • @robertharris9469
    @robertharris9469 Рік тому +27

    My Dad’s shop was much like what yours is today just 50 years difference in age. It was a one man master machinists shop with one large hollow spindle, and a LeBlond for fine work. A shaper similar in size to yours, a radial arm drill (very large) for line boring and some types of large scale mill work. Our mill was a early Bridgeport. Welding at that time was Gas and Arc. Of course a myriad of other machines and devices purchased from places upgrading tools or auctions of failed companies. I worked there every Saturday cleaning and lubing. I’ve never seen another machinist other than him that seemed to absorb and understand metallurgy like you do. It’s becoming a lost art. You are a true master machinist and it’s an art form in your hands. Thanks for reviving the memories of my dad.

  • @konstantinoutcast8400
    @konstantinoutcast8400 Рік тому +11

    I'm from Russia and I don't always understand everything. but I always enjoy watching. I, too, have spent my whole life with appliances in the garage and have seen many masters. I want to say that you are the best! Bravo!

  • @jcota2003
    @jcota2003 2 роки тому +166

    I love watching shapers... just the simplicity of how the tool works in addition to the raw material removal... and the sound is never the shrill sound that you sometimes get with chatter on a mill. I think I could watch a shaper run all day and never get bored with it

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 роки тому +32

      Right on!

    • @Craigthemoose
      @Craigthemoose 2 роки тому +22

      It's shaper porn, really.

    • @LeonardRoberts
      @LeonardRoberts 2 роки тому +8

      Shapers have always been one of those relaxing machines to watch operate. I know it's better for the tool to be lifted on back stroke however there is something satisfying about the "clap" at the end of the back stroke. Those were some pretty massive curly-Qs she was making. No doubt someone into metal art would love some of those pieces to work with.

    • @MrKotBonifacy
      @MrKotBonifacy 2 роки тому +4

      @@LeonardRoberts Yeah, just like steam locos. A fascinating and mesmerising spectacle (but in the positive sense of this word) to watch. And they share some other characteristic with those majestic behemoths of bygone era - "you can make anything you want with them, except the money" ;-)
      But yes, a fun to watch. I saw "my" first shaper in action at my secondary school workshop, and that was like... uh, time flies - in 1980 or '81. It was a rather small shop, just few lathes, one horizontal milling machine, welding area, one big press-drill and one small one, and few big workbenches with sturdy vices ("vises" for those on the wrong side of the pond ;-) AND a tiny shaper. Which instantly draw my attention the moment I saw it at work.
      I guess there's something "human-like" in workings of steam locos and shapers... But I'd rather don't delve into the latter case, wink wink, nudge nudge... ;-) TOT made a good joke about it, check the link in my other comment here. Cheers!

    • @LeonardRoberts
      @LeonardRoberts 2 роки тому +2

      @MrKotBonifacy A big fan of steam locomotive, steam tractors and old fuel oil tractors (yes I know technically call traction motors). Simple yet elegant.

  • @iwanogaref
    @iwanogaref 2 роки тому +79

    Very impressive machine! Thirty years ago, I when I was a apprentice, I used to work on its little brother, a Klopp 625. Amazing how a German shaper has found its way down under. Greetings from Hamburg, Germany

    • @alexanderSydneyOz
      @alexanderSydneyOz 2 роки тому +2

      Probably there are not too many of them manufactured here! (ie in Oz)

  • @frussell3
    @frussell3 2 роки тому +39

    Back in the late 1970s I occasionally operated a Klopp 1000 Shaper in the PTCNSW workshop in Randwick. We used the shaper to finish machine the profile and angles on long cast iron chocks that are used in the assembly of railway crossings. It was my first introduction to the shaper and it was a steep learning curve. This video brought back memeories.

  • @mrmiscast
    @mrmiscast 2 роки тому +29

    I was taught as a teenager to run a shaper, almost the dimensions of your Klopp. It was in a small machine shop with 10 employees, but when they wanted something fairly large to be nice and straight, this was the machine that got used. I can still smell that oil being turned to smoke and hear that click when the shaving comes flying off the tool at the end of the stroke. Love it... Hope you get enough time to show the restoration with your friend, can't wait to see how well it turns out... It will be a nice tool for your great shop... Thanks as always for the great video and the funny bits... Homeless is certainly in charge there.... I know that feeling well also...

  • @Dirk-Ulowetz
    @Dirk-Ulowetz 8 місяців тому +23

    In one of the factories, I worked, we had a 650. But with mechanical gearbox. It was the pride and joy of my boss, because this was the first machine, he bought new. To see your machine completely rusted... I just wanted to cry. Good, that you want to restore it.
    The wide sidesteps are very useful. Take a chisel with a radius of 80 to 100 mm, then you can use a cutting depth of 0.2mm by a sidestep of up to 8mm. Then you get a surface, that you see on older drilling presses or milling machines. On the table, where the wises are sitting.
    And with this machine... there is no other machine, who can make this surfaces faster.
    Sorry, if something reads a bit weird, I'm not an English native speaker, I only had it in school 40 years ago. I'm living in Germany. Greetings from Stuttgart.

    • @Baerschi100
      @Baerschi100 7 місяців тому +1

      Hey Dirk, in diesem Video ist mit "depth of cut" die vertikale Einstellung und mit "step over" die horizontale Einstellung gemeint. Ich dachte bisher immer, dass mit depth of cut das Maß gemeint ist, mit dem man Material in einem Zug abnimmt. Aber bei einem "Shaper" scheint wohl eine andere Benennung zu herrschen. Wie nennt man so ein Gerät überhaupt auf Deutsch? Ich kenne das nur aus englischsprachigen Videos. Ich bin kein Schlosser oder Feinmechaniker, sondern Elektriker. So ist mit das alles nicht so geläufig. Aber ich interessiere mich trotzdem sehr und schaue schon seit Jahren Videos, wie Leute Metall in Späne verwandeln.

    • @Dirk-Ulowetz
      @Dirk-Ulowetz 7 місяців тому +1

      @@Baerschi100 da sich hier der Kopf mit dem Meißel bewegt, ist das eine Stoßmaschine. Bewegt sich stattdessen der Tisch, spricht man von einer Hobelmaschine. Ich kenne allerdings viele, für die alles eine Hobelmaschine ist. Korrekt ist aber die oben beschriebene Unterscheidung.
      Ach ja, ich bin ausgebildeter Industriemechaniker und Industriemeister IHK. Ich sollte also wissen, wovon ich rede. Zumindest auf deutsch. 😅

    • @Dirk-Ulowetz
      @Dirk-Ulowetz 7 місяців тому +2

      @@Baerschi100 außerdem stimmt es dann, was ich geschrieben habe. Willst du Breitschlichthobeln, wählst du einen Meißel mit 100er Radius, stellst 0,2 mm zu und versetzst den Meißel mit jedem Hub um 8 mm. Dadurch bekommst du das Bild, was du häufig auf älteren Bohr- oder Fräsmaschinen auf den Tischen siehst.

  • @Sandhoeflyerhome
    @Sandhoeflyerhome Рік тому +4

    I'm from England. I am amazed at this blokes skill level and knowledge. Plus it is so informative. The other plus he is clearly a nice guy. I am glues to each program and so surprised this topic would be for me. Thanks

  • @robertg.2346
    @robertg.2346 2 роки тому +19

    Great machine made in my Home Country and KLOPP is still existing and still producing Heavy-Duty, Hydraulic Traversing, High-Speed Shaping Machines.
    Again a great video

    • @someoneelse7629
      @someoneelse7629 2 роки тому

      Maybe send them the link to this video, and Kurtis might get som sponsorship from the company

  • @tvhistory3397
    @tvhistory3397 2 роки тому +24

    We used two of these in the workshop of the NedStaal steel foundry in the Netherlands. They were from june 1961, never broke down and required minimal maintenance. Built like a tank.

    • @rikard4511
      @rikard4511 Рік тому +2

      So, with room for a crew inside?

    • @markiobook8639
      @markiobook8639 Рік тому

      @@rikard4511 a little man rides a bicycle providing the coolant.

  • @GuyChapman
    @GuyChapman Рік тому +2

    I had forgotten the simple pleasure of a shaper at work. There’s something timeless about it.

  • @kenthesparky178
    @kenthesparky178 2 роки тому +40

    Hi love these size machines. They remind me so much of my apprenticeship in the Sheffield steel works where all the machinery was huge ,this would have been a small machine in those days. Fireball tools has a 36inch Cincinnati shaper that weighs 11000 lbs (around 5.5tonnes).I would love to see you two colaborate on a project one day using both machines.Keep making these sorts of videos as everyone will love them.👍👌

  • @VikingRhys
    @VikingRhys 2 роки тому +46

    The manufacture and engineering of this machine is just phenomenol. Made to do vast amounts of work over generations of worker's lives. Let's also take a moment to properly appreciate that this truly amazing machine was made in a post war Germany after only a mere five years of everything being literally flattened by thousands of bombing raids. That makes this machine's creation go from impressive to completely mind boggling. Put into perspective, I'd say there's still only a handful of places around the world with the heavy industry that are still capable of making this kind of machine from scratch. Oh and surprise surprise guys, I just checked and unlike most of our big machine makers from the 1950's in the UK, Klopp are still very much indeed making milling machines. No doubt if this machine ever requires a replacement part (unlikely), Klopp would be willing to provide...... So this machine is definitely something that needs to be taken care of and appreciated for what it really is. Thanks for uploading this video on UA-cam.

    • @markiobook8639
      @markiobook8639 Рік тому +6

      Absolutely. US and USSR took the megapresses of Germany. I read one of the factories the press was looted from- throughouly flattened- the owner said, "well, they took our tools- so now we'll have to make bigger and better tools- and they made a 40,000 tonne press", USA's ALCOA Press 50,000 tonne press was refurbished in Germany- the only nation bar Russia with the machinery and casting facilities to make it.The Soviet 50,000 tonne Press was based on the 25,000, 30,000 and 35,000 tonne German presses and in China- always playing catch-up in game everyone else stopped playing- took a Soviet press, (essentially German) beefed it up and 75,000 tonne press. Much like their Soyuz-based Long March missiles.

    • @adrianbarker1054
      @adrianbarker1054 10 місяців тому +3

      Germany rebuilt with USA and UK money whilst UK factories had to get by with outdated machinery

  • @webgomer
    @webgomer 2 роки тому +1

    Old machines like this I find fascinating. The level of precision maintained without the use of computers I think is astonishing. Glad to hear that it will be restored. There are just too many machines like this just rusting and rotting away in old junkyards. *Just because it doesn't have a digital readout or a color flat-screen doesn't make it junk! Thank you for saving her!!!*

  • @andrewsmith4148
    @andrewsmith4148 2 роки тому +49

    Two things. Firstly, it's great to see your yard crane in action - I love that machine.
    Second, It's nice to see someone demonstrating a shaper's capabilities. I was lucky enough to spend time in the workshops at university when the big shaper was being run. The sheer amount of metal that can be removed in a single pass is astonishing.
    I look forward to seeing progress on this.

  • @billhouchens7439
    @billhouchens7439 2 роки тому +15

    By God, Kurtis, that shaper is a frigging beast! Single pass coil springs!! Funny how Homey recognized the new machine and checked it over for safety!

    • @highpointsights
      @highpointsights 2 роки тому

      Single pass chain links! The welding might be a bit tricky!

  • @firstmkb
    @firstmkb 2 роки тому +5

    When your chips make a clanging sound, you’ve reached a new level. Congratulations!

  • @thecorbies
    @thecorbies 2 роки тому +41

    What an absolutely beautiful and very capable machine. Really looking forward to a full restoration.
    Abom79 will be envious I'm sure.
    Regards Mark in the UK

    • @dirtyfabrication401
      @dirtyfabrication401 2 роки тому +4

      abom79 sure loves shapers he would love a massive one like this

  • @lesgaal4017
    @lesgaal4017 2 роки тому +48

    Gee Kurt's you have nailed it this time what a beauty, I have a 1940 Cincinnati hyd shaper used in the ford motor company armaments factory for war production. Absolutely love them never get sick of using it great for dovetail joints. Great machine German quality and have a ball w it have a day.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 роки тому +20

      Awesome mate even better that you know the back story and history of your old girl

    • @JFWGarage
      @JFWGarage 2 роки тому +4

      I work at the old ford factory in Geelong, Victoria at Marand precision engineering. Where we use the old Okuma mill that ford use to make castings and other things with it (huge machines)

    • @scottomara8975
      @scottomara8975 2 роки тому

      I work on one 25 years a go and it small one I love it back then so great you have big 1000 I love to see look new soon.

    • @hanshoogendyk2203
      @hanshoogendyk2203 2 роки тому

      I learned to use a shaper ( not this big lol) at trade school when I was 13 years old in Holland

  • @higgs923
    @higgs923 2 роки тому +9

    Love to see shapers coming back. Started machine shop in 1973 and worked my way up to prototype machinist. Thanks for your thorough videos!

  • @jonnowindow2075
    @jonnowindow2075 2 роки тому +79

    Looks like Abom has a challenger for chip of the week. Some meter long (40 bananas) chips coming at ya Adam.
    Going to be a great asset for you Kurtis.

    • @domingo59
      @domingo59 2 роки тому +3

      I cant stand watching Adam anymore! He used to be good. Now hes just after the $$. This would be a 7 part video with 50 or more ads.
      Curtis and Karen have nailed it 100%. Best channel on Utube by far.

    • @chrisbolton4900
      @chrisbolton4900 2 роки тому +9

      Abom has that big open side shaper stored at his buddies place in central Florida. Now that he has his new shop space, I’m sure it will be one of the next machines to get moved in there.

    • @mrnick5709
      @mrnick5709 2 роки тому +3

      Hobby machine for a hobby machinist...

    • @WoLpH
      @WoLpH 2 роки тому +29

      Lately the only Abom sized thing on Abom's channel is Abom himself. I do hope he gets back to the actual (heavy) machining instead of all of the sponsored content, trips and other stuff

    • @wim0104
      @wim0104 2 роки тому +1

      @@WoLpH I wanna hear him talk us through big stuff again too, but it's nice that he took it easy for a while, hopefully for a run-up into big stuff in the big new shoppe!

  • @mv4ago
    @mv4ago 2 роки тому +31

    When I started my apprenticeship in 1974 we had several of these shapers in the college machine shop. One day we set one going on the max speed, max stroke length and max depth of cut. The thing jumped around so much it pulled the bolts right out of the concrete floor and slid backwards into an internal brick wall whereupon the back of the ram started knocking bricks out into the corridor next door! We were too shit-scared to go near the damn thing to turn it off, it was leaping around all over the place. Fortunately one of the lecturers heard it knocking the wall down, ran into the workshop and switched it off at the isolator otherwise it would probably have knocked down the entire two-storey building! These things are brutal, I only ever saw them used in college and never in actual manufacturing, I suppose milling machines made them obsolete.

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 роки тому +14

      wow good times 😅👍

    • @fredygump5578
      @fredygump5578 2 роки тому +8

      You didn't say, but I'm assuming the machine survived unscathed?

    • @manfredschmalbach9023
      @manfredschmalbach9023 2 роки тому +5

      @@fredygump5578 Needed just a thorough dusting I reckon.

    • @rosspetit6647
      @rosspetit6647 2 роки тому +1

      What a shame YT wasn't around back then. Would have made for a hilarious video..... especially if you photoshopped some some minions at the controls 🤣🤣

    • @webtoedman
      @webtoedman 2 роки тому +1

      My little ten inch stroke Royal likes to go for a walk around the workshop if I do that.

  • @chadterry9770
    @chadterry9770 Рік тому +5

    With the right tools man can do anything, I mean anything. Tools to make tools to make tools.

  • @jwharvey7167
    @jwharvey7167 2 роки тому +14

    Back when I was an apprentice in '75 I spent almost a year just on shapers. Even with HSS I have found it very rare since then to find another machine that can move metal quickly as a well set up shaper. Powerful and with the right equipment can be quite accurate. We had 4 of them, the largest was the 36" Cincinnati. Total beast. I'm looking forward to this machine being restored and then making lots of chips.

  • @7891ph
    @7891ph 2 роки тому +16

    Oh, this is a blast from the past!!! It's been almost 30 year's since I last ran a shaper and that was only a couple of years after I started in the machinist trade. And yes, you summed it up very well; for what a shaper can do, it can do very well, extremely efficiently. It's just that it's range of use is very nitche specific, which is why they're obsolete for day to day use.
    But for what you want to use it for??? Ace in the hole!!! And when you get it restored and finally placed, this is one machine you're going to need to grout the base on, otherwise the outboard table support will be useless. I'm betting that the manual that your friend copied should have the correct instructions to do it right. You're also going to want build a chip trap for it, otherwise your neighborhood will come hunting for your head about flat tires.... That first shop out of high school had personal experience with that before they added one....

  • @gcflower99
    @gcflower99 Рік тому +4

    Great beast and it's still alive! Looking forward to Matty's restoration.

  • @MattysWorkshop
    @MattysWorkshop 2 роки тому +73

    Gday Kurtis and Karen, what an awesome machine and every inch does matter😉, I’m really looking forward to heading up there and helping out with the restoration, I’m quite sure once the vice is on and the tools has less stick out it will do a 30mm+ doc, I’ll be in touch very soon mate, awesome video as always, have a great weekend, cheers

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 роки тому +20

      We're looking forward to it mate should be a good project with your help! Cheers 😎👍

    • @mmazz30
      @mmazz30 2 роки тому +11

      Looks like I’ll have to sub to Matty’s Workshop as well. Did I hear a yes? 😉

    • @Rustinox
      @Rustinox 2 роки тому +7

      Nice of you Matty to go and help with the shaper. Don't forget to bring your camera :) That's gonna be really interesting videos.

    • @HadToChangeMyName_YoutubeSucks
      @HadToChangeMyName_YoutubeSucks 2 роки тому +9

      First thing I said to myself was "hope he's gonna restore that beauty", so I'll be looking forward to your videos.
      Well, actually first thing I said was "that truck is NOT gonna work"

    • @RalfyCustoms
      @RalfyCustoms 2 роки тому +1

      Matty has to be the antipodean shaper go to bloke 👏

  • @peterparsons7141
    @peterparsons7141 2 роки тому +24

    We had the small one at school. Shop teacher spoke highly of it, we did one course and project on it as a lesson. Something cool, southing about the nice long cuts. I seem to remember warnings about the “there’s no stopping it, so make sure the setup is correct”. I cringe when I think of these machines going in the melt furnaces, they are worth so much more than their weight in scrap.

  • @noddey
    @noddey Рік тому +14

    A tip for moving heavy stuff is getting some steel pipes underneath, it would almost roll out of that conteiner by itself. Or get some steel underneath with some grease to minimize friction, with the wood floor you need a lot more pullingforce to overcome the friction.

    • @Bill-b2m
      @Bill-b2m 4 місяці тому

      Was thinking the same

  • @Charlee_and_Pipo
    @Charlee_and_Pipo 2 роки тому +19

    Fantastic. You have taken me back in time 40 years from when I first used this machine.
    I was beginning to study professional training and at the age of 15, seeing that monster work in my hands was an optical illusion, I couldn't stop looking at how he worked. I wish I could be there with you restoring that beauty and leaving it as it was when it left the factory.
    Good luck with the project and may you enjoy it for many years.
    A hug to the channel.

  • @oxtoolco
    @oxtoolco 2 роки тому +16

    Gotta love that feed rate locking knob! Bravo.

  • @bogeydope3022
    @bogeydope3022 Рік тому +1

    Same one i had when i started as an apprentice in tool and die making. Awesome machine, it'll serve you well.

  • @ibTeeMac
    @ibTeeMac 2 роки тому +11

    In Canada I grew up using the banana scale then in 1970 we changed to metric. My mind works measuring in inches but I drive in Km's but its still a bottle of beer mate. What a machine that shaper is and can't wait to see it used as part of a job. Homeless looking pretty official in that sweet work shirt. Thnx for the video and cheers.

  • @fredfarnackle5455
    @fredfarnackle5455 2 роки тому +7

    WOW, what a machine! I am extremely impressed. It reminds me of my apprenticeship when the only machines we had were clapped out WWII lathes, a pillar drill and a likewise worn shaper. What a beauty it is, can't wait to see it fully restored to its original glorious condition. Good one.👍 Karen excelled herself giggling in this vid. There are three things that come to mind: a) you have lots of space to play in, b) you have lots of machinery to play with and c) you know how to use it all to perfection.😎

  • @Anthony-nw5zv
    @Anthony-nw5zv 11 днів тому

    Nice to see someone appreciates the original machinery that shaped our countries!

  • @BrettMcS
    @BrettMcS 2 роки тому +230

    "There are no jobs that are too big, only machines that are too small".

    • @toolnuts7777
      @toolnuts7777 2 роки тому +3

      That's what my tells me !

    • @toolnuts7777
      @toolnuts7777 2 роки тому +7

      edit wife that is !

    • @dinkopeychev5203
      @dinkopeychev5203 2 роки тому +2

      Well this one is 39.5 bananas as he said so...kinda big

    • @indian.techsupport
      @indian.techsupport 2 роки тому +1

      And there are machines, that cant be built bigger

    • @dinkopeychev5203
      @dinkopeychev5203 2 роки тому +1

      @@indian.techsupport we can just add more bananas to it with tape

  • @phlodel
    @phlodel 2 роки тому +20

    A machine shop I worked for had a Rockwell shaper just a little smaller than this one. We cut large internal splines, as I recall about 6 bananas in diameter. the spline grooves were a banana wide and it made the full width in one cut, about .040 banana deep per cut, in 4140. It didn't have an automatic downfeed so we built a ratchet mechanism to feed it down on the backstroke.

  • @kevinholden4595
    @kevinholden4595 2 роки тому +8

    Again, back in the early 80s there was a massive shaper at the engineering plant I worked at. The bed with jobs moved rather than the tool. It was ginormous, the bed was about 20metres long and Frick knows how high. I loved it.

  • @mrushizha
    @mrushizha 2 роки тому +12

    The machines and tools this man has are just awesome. If this is not passion, I don't know what is.

  • @robbbranche
    @robbbranche 2 роки тому +12

    What a beast!!! The only thing that could've made this video even more fun would be editing in Homey taking a turn at pulling this monster out of the container after all the machines failed!!! This thing is impressive Kurtis, Thx for sharing it with us! And Matty, we're waiting.....😁

  • @ebayollis
    @ebayollis 2 роки тому +3

    I'm so jealous...I love old metal working machines. I used to run a few 1940s LeBlonde lathes and loved every second of it

  • @MrMorbitron
    @MrMorbitron 2 роки тому +6

    I absolutely love to see classic machines like this one get saved from the bone yard. Cheers to you for keeping it going! 👏🏻

  • @bertenerny7867
    @bertenerny7867 2 роки тому +16

    This thing is insane. You really schooled me on this. Thanks for the class. I salute you for keeping something that is known for quality engineering and built-like-a-tank. Wishing you all get this machine restored to better than new. Howdy from Alabama USA. All the Best. Bert

  • @ukvette
    @ukvette Рік тому

    Brings back so many memories, of about 50 years ago,
    Shaper, Gear cutters, all that awesome equipment for apprentices 😂😂
    Globe Engineering, Cape Town, South Africa 🎉

  • @gumwap1
    @gumwap1 2 роки тому +72

    Shapers definitely make the coolest chips of any machine.

    • @davidkettell5726
      @davidkettell5726 2 роки тому +3

      As long as one does not hit you ,we used to put a screen in front of ours and a chip pan for them to drop into. Someone forgot one day and a guy took a big chip to the back of the neck ten yards away . To say he was pissed would be an understatement !

    • @rushoffman965
      @rushoffman965 2 роки тому

      >coolest

    • @KG-yn9qi
      @KG-yn9qi 2 роки тому

      Got to love Mrs. Giggles ! She is so sweet!!! Lucky man! Little bit of pipe as roller would go a long way !

    • @superchickensoup
      @superchickensoup 2 роки тому

      I use a Tefal fryer for my chips

  • @troop73oo
    @troop73oo 2 роки тому +10

    I am always impressed how a piece of steel can be shaved as though it were wood. Great video really enjoyed it thank you.

  • @gmeast
    @gmeast Рік тому +1

    I really love the 'crisp' sound of the cut ... testimony to the rigidity and quality of the beast! Thanks for showing.

  • @alexfunke214
    @alexfunke214 2 роки тому +5

    …..And the cinematography during the cutting test was superb!

  • @thepagan5432
    @thepagan5432 2 роки тому +6

    Never worked on one and only ever seen one working in Sheffield, England. Must have been, and still is up to a point, an impressive machine in its day. Weird thing was as Kurtis added oil to the cut I could swear that I could smell the oil burning with that particular acrid odour. Great post and looking forward to seeing more of it being refurbished and operating.

    • @jemijona
      @jemijona 2 роки тому +1

      As soon as I saw how heavy the cuts got, I was thinking about fluid cooling. Even air misting could help tool life.

  • @wolfitirol8347
    @wolfitirol8347 2 роки тому +2

    Klopp shapers were what Deckel was later for mills....best german erngineering art ....im really jealous now 😅😂😇
    Your doggo is an absolute cutie 😍

  • @OwnerOfOwn
    @OwnerOfOwn 2 роки тому +32

    does fireball tool have you beat on this one? still amazing equipment, glad to see it up and running!
    EDIT: fireball tool has a 36 inch shaper and yours is 39.5 bananas. Absolute UNIT

    • @xmachine7003
      @xmachine7003 2 роки тому +1

      Rippa!

    • @james6667
      @james6667 2 роки тому +2

      Fireball is bigger

    • @FishFind3000
      @FishFind3000 2 роки тому +1

      @@james6667 nope it’s smaller

    • @FishFind3000
      @FishFind3000 2 роки тому +1

      You think that’s a shaper???
      Now this is a shaper!

    • @voprais
      @voprais 2 роки тому +4

      @@james6667 Fireball's shaper is physically bigger because it's mechanical rather than hydraulic, but its maximum stroke is shorter.

  • @THEJR-of5tf
    @THEJR-of5tf 2 роки тому +4

    That takes me back. I was an apprentice engineer in 1964. Worked on a Cincinnati shaper as part of my training. It was nowhere as big as yours. It was a great machine to work with. I machined intricate bits on ratchet pawls, that had previously filed. I did like working on the shaper. Thanks for another great video.

  • @donparker8246
    @donparker8246 2 роки тому +1

    What a nice old machine. It was hogging off some big pieces of material. It just proves that these old machines were engineered to last for decades. I love your videos. Keep em coming. I love the dog too. He's awesome
    Cheers from Maine, USA.😁👍🇺🇸

  • @mickschreiber1995
    @mickschreiber1995 2 роки тому +7

    Love shaping machines. The first machine I was allowed to use as a first year apprentice back in the 70's. They were still pretty common back then.

  • @fritzie1968
    @fritzie1968 2 роки тому +6

    This is a perfect example of the phrase -- they just don't make things like they used to. Wow, what a monster of a machine! Love the content and vids...keep up the great work mate.

  • @randyadams7269
    @randyadams7269 Рік тому +1

    Was very surprised the yard crane handled the shaper. Recently watched you service it. Impressed again. That shaper is a metal eater. Thanks

  • @lqueryvg666
    @lqueryvg666 2 роки тому +5

    What a beautiful machine!!! Can't wait for the final result...The chip hitting the camera was awesome!!!

  • @descent815
    @descent815 2 роки тому +7

    The engineering in these machines is just mind blowing. They just dont make machines like this anymore! GREAT VIDEO!

  • @ericlandau5922
    @ericlandau5922 2 роки тому

    I'm a mechanic and a fabricator and I love watching the way you work on a lathe you do real nice work awesome keep up the good work I've been watching your videos Eric from Florida

  • @longlowdog
    @longlowdog 2 роки тому +9

    That is one heck of a machine. This has been a brilliant video, informative and infused with so much of your characters. You guys rock. Friday mornings in Scotland have got a whole lot more fun since I found this channel.

  • @bones357
    @bones357 2 роки тому +44

    Until this absolute unit, the largest I've seen on YT is Jason's 36" Cincinnati. And the fact that you can just fire it up and make chips after all these years is gravy!!! I can't wait to see those resto colab vids with Matty, so awesome!!!😊👊

    • @janeblogs324
      @janeblogs324 2 роки тому +3

      Just a pity that guys an absolute tool. He'll ban your username if you point out he's using a tool inefficiently

    • @praetorxian
      @praetorxian 2 роки тому +8

      @@janeblogs324 Maybe just let him do his thing without armchair quarterbacking?

    • @janeblogs324
      @janeblogs324 2 роки тому +5

      @@praetorxianwhen he makes "educational" videos telling people to do certain things when he doesn't understand/comprehend the science and if he starts claiming facts to suit his narrative and sell particular brands, then I will let others know there are alternative brands 5x cheaper as well as better techniques to use the tools.

    • @kiddiescripterkiller
      @kiddiescripterkiller 2 роки тому +2

      @@janeblogs324 Curious... And your evidence is? Not that I'm a fanboy, all his "inventions" are way over priced if you ask me.

    • @inkman996
      @inkman996 2 роки тому +6

      @@janeblogs324 I can never watch his videos. Get tired of some one constantly plugging their own products and the constant jumping from scene to scene is aggravating. I love the simple here it is watch it or not video style like CEE's and some others. Oh and did I mention I am totally done watching ABOM, yes he used to be my favorite channel, now all he puts out is videos about all the free stuff he gets and 3 part videos on how to put holes in a square plate.

  • @michaeltarasenkoop2389
    @michaeltarasenkoop2389 2 роки тому +1

    I have relatives in Australia and every time I hear Keith talk he reminded me of there accent mate ! My spelling is not that great excuse me fore it just want to say great show ! Watch it when ever I get a chance keep up the excellent work love the show! With your knowledge and skills !

  • @billofalltrades2633
    @billofalltrades2633 Рік тому +4

    I love watching old machines work. This is very impressive, I've never seen a machine like this. Can't wait to see the restoration!

  • @riversidewoodworks
    @riversidewoodworks 2 роки тому +4

    So glad you said restoration. Cannot wait to see it! Big fan of Mattys workshop too!

  • @jamesdunlop8704
    @jamesdunlop8704 2 роки тому +1

    These machines are basic but VERY powerful. I used these as an apprentice. To be treated with a lot of respect. Keep up the great video's

  • @trevorhinchliffe2195
    @trevorhinchliffe2195 2 роки тому +36

    When you’re taking deep cuts try turning the clapper box so it points into the cut ( clockwise in the cut you showed) then straighten the tool in the tool holder. This allows the too to lift up and away from the cut face so the tool doesn’t rub on the side face of the work

    • @lrcb40
      @lrcb40 Рік тому +2

      Good point!

  • @justinnoble2497
    @justinnoble2497 2 роки тому +17

    Fireball has some real competition in the shaper department now. I absolutely loved this video and cannot wait to see the restoration process. I binge watched all of your vids while I was on quarantine and they were all incredible. And we all love homie! Keep it up!

  • @janstolk486
    @janstolk486 Рік тому +1

    when i was 14 years old i run one of these !
    man , this takes me back .

  • @andyp2415
    @andyp2415 2 роки тому +14

    Having used a slotter on Bis80 with HSS, when i saw that lump being clamped down i was hoping i would t be dissappointed.... i wasnt!! Awesome to see a shaper taking a decent cut!!

    • @TomokosEnterprize
      @TomokosEnterprize 2 роки тому +1

      An one inch cut with a one inch tool all day long with that old girl. Get inventive and stack a couple one inchers out and make some serious chips happening, LOL.

  • @andrewbooth1420
    @andrewbooth1420 2 роки тому +4

    Love your old school attitude Dude. Operated many of the machines you show in a long career in various countries. It has to be tough to make them pay in this day and age.

  • @radioace318la
    @radioace318la 11 місяців тому +1

    man, like a kid in a candy store. congrats getting into the shop. we just recived two of those 40' one trip shipping containers. They are awesome! Now I have to pick one up for my hunting camp in the woods.
    Thanks for sharing. I just discovered your channel. I enjoy it immensely.
    Cheers from Louisiana USA.

  • @blackguitarmaker1925
    @blackguitarmaker1925 2 роки тому +5

    Love watching Curtis at his smartest and dumbest moments. 🤣 Lists off stats like he designed it himself and seeing him struggle to say it smoothly really makes for great entertainment. 👍 love the videos dude.

  • @Vendettanjm
    @Vendettanjm 2 роки тому +27

    That crane is a beast. I bet Homey could have tugged the shaper out of the container though, the forklift looked a bit weak.

    • @adamluke1289
      @adamluke1289 2 роки тому +2

      It looks like something out of Mad Max.

    • @morriewyatt6234
      @morriewyatt6234 2 роки тому +5

      Just hook one of those tug-of-war type toys to the shaper and Homey would have dragged it out of that container in an eyeblink.
      Tie one to the head of the shaper when its running and Homey would be set for hours of fun playing tug-of-war with it. Until the shaper got tired that is.

    • @juenger1701
      @juenger1701 2 роки тому +1

      @@morriewyatt6234 this is Homie he'd break it

  • @YoureNottheonlyonehere
    @YoureNottheonlyonehere 6 місяців тому +1

    What a lovely gesture to bring him some cold Water. So lovely best Channel

  • @davidyates748
    @davidyates748 2 роки тому +7

    That thing is an absolute beast! There's something about the way they work which makes it seem like nothing could stop a shaper, though you were definitely giving it a workout with some of those heavier cuts! Looks like a great addition to your workshop, I bet you can't wait to use it properly!

  • @TomokosEnterprize
    @TomokosEnterprize 2 роки тому +7

    What a beast ! These are the most under utilized piece of equipment out there. They can be set up to be deadly accurate with a good cleaning and some loving. I know that your considering this as a non dust collector you will make the big old girl shine once again.

    • @LordOfChaos.x
      @LordOfChaos.x 2 роки тому +1

      They are not used because they are obsolete and can barely hold any tolerances

    • @TomokosEnterprize
      @TomokosEnterprize 2 роки тому

      @@LordOfChaos.x Properly set up they will run in a couple thou so for many cases they are fine. Most certainty not a candidate for a DRO though, LOL. As a roughing situation for castings they really shine as that is why they were made.

    • @webtoedman
      @webtoedman 2 роки тому

      @@LordOfChaos.x Machines are obsolete when they are no longer used. As for "holding tolerances", that is purely a function of machine condition, operator skill, and the degree of precision necessary for the job. Refer to any first year text on limits and fits.

    • @LordOfChaos.x
      @LordOfChaos.x 2 роки тому

      @@webtoedman i dont remember any shaper than could hold +- 0.1 mm tolerances

    • @webtoedman
      @webtoedman 2 роки тому

      @@LordOfChaos.x Mine is good for 0.0015" over ten inches of stroke, but it has had very little use.

  • @greybeard9x44
    @greybeard9x44 2 роки тому +1

    A hefty machine. I remember attending a Unit 14 auction in Sheffield, UK, in the late '80s or early '90s and there was a shaper there, maybe a TOS or a STANKO that was a true monster. I think it was a step up from this babe. Many years ago, when money was short, I bought a shaper but later traded it in for a Bridgeport mill. Can't say I ever looked back :-)

  • @Vermilya
    @Vermilya 2 роки тому +8

    Ah it’s great to see some good rigging for a change. Come a longs, chains, straps and shackles. Grew up in family business with cranes, fabrication, forklifts etc. Also I must commend your machining and welding skills. Lots of good machinists on UA-cam but not so many great welders. 👍🏻

  • @stevejay8123
    @stevejay8123 2 роки тому +11

    As another youtube engineer once said, "you can make anything with a shaper, except a profit".
    Looking forward to seeing what you do with it. 😊 😊 😊

  • @livingwellregardless7523
    @livingwellregardless7523 7 місяців тому

    Every video I watch from this guy my admiration grows. His ingenuity and problem solving skills are amazing.

  • @mikebell9166
    @mikebell9166 2 роки тому +8

    Watching the finish come out, without it even being grouted to the floor and leveled, is incredible. A sharp tool and the vise in place will give you close to baby-butt smooth. Not mirror, but damn good!

  • @dermozart80
    @dermozart80 2 роки тому +12

    So, finally back and able to watch my favourite youtube feature!!! This looks like an awesome machine, looking forward to what you are doing with it. Have a nice weekend! Ohh and don't forget the coffee.... tastes better out of a CEE-mug!

    • @CuttingEdgeEngineering
      @CuttingEdgeEngineering  2 роки тому +4

      Hey mate! Yeah she's a bit of a weapon. Enjoy that coffee and have a great Friday 😎👍

    • @dermozart80
      @dermozart80 2 роки тому +2

      @@CuttingEdgeEngineering "a bit of a weapon", well just german things, eh?

  • @keithbailey540
    @keithbailey540 2 роки тому

    I Love that you are resurrecting these old machines. It take areal machinist to produce. With those machines.

  • @HawthornNZ
    @HawthornNZ 2 роки тому +16

    Those shavings reminded me of when I was a kid. Me and my mate used to play in a concrete bay full of the stuff , great big spirals of swarf off massive lathes - bouncing up and down and wrapping it around ourselves. We didn't know what it was but didn't get cut much. One day the machine shop owner saw us rolling around in it and damn near shat himself! We didn't give a fuck. The kids back then in Hereford UK must have been as hard as nails!🤣

  • @eunhyuekpark6159
    @eunhyuekpark6159 2 роки тому +4

    Love see'ing the shop grow! I'm not even in the trade of machining stuff but its fun/interesting to watch the processes. Video editing keeps getting better and better too! Top Notch vid as always you two.

  • @TheBrick2
    @TheBrick2 6 місяців тому

    Not often I can offer a tip but here is one.
    When trying to drag something like you were at the start wet the wood. Ideally lift up to get under the bearing rods / pallet whatever its on but that's just for the first move.
    I have used this to move many a heavy object up to about a ton purely by hand. The lowering in friction is a god send!

  • @jenksify
    @jenksify 2 роки тому +32

    Love it when business's like yours are able to expand and grow. Who knows eventually you'll have to start hiring more employees, which will be fun to watch. Looks like you need to make a device to automatically lube the cutting tool.

    • @xkblxcripple
      @xkblxcripple 2 роки тому

      Hmmm attaching a Coolmist with cutting fluid could be interesting.

    • @jenksify
      @jenksify 2 роки тому

      @@xkblxcripple Sounds like that would work. It would definitely protect the cutting tool .

  • @Disinterested1
    @Disinterested1 2 роки тому +18

    you guys really do work so well as a team :)
    great video as always
    best wishes :)

  • @michaelsimpson9779
    @michaelsimpson9779 8 місяців тому

    Love the sound of a big 3 phase machine spooling up..... what an awesome device.

  • @jaygee9249
    @jaygee9249 2 роки тому +4

    You know from a maintenance workshop point of view the beauty about a shaper is that it is easy to sharpen the tool unlike a milling machine. Also, there is nothing like a machine with balls

  • @dirtfarmer7472
    @dirtfarmer7472 2 роки тому +5

    Y’all are always fun to watch, especially the out takes & it seems that you have a good time doing these videos. Thank You

  • @Mr.redacted.
    @Mr.redacted. 10 місяців тому

    Thank you, thank you, thank you for restoring it. You can get some really fantastic surface finishes and absolutely flat. IMO better finish than any rotary mill.

  • @FarmCraft101
    @FarmCraft101 2 роки тому +105

    Sounds like something might be wrong in the hydraulic pump? I look forward to seeing the full restoration. Awesome machine.

    • @Gaborkik
      @Gaborkik 2 роки тому +19

      I'm pretty sure it needs an oil change. It was the same with my old power saw.

    • @FishFind3000
      @FishFind3000 2 роки тому +29

      @@Gaborkik that oil did look nasty

    • @Gaborkik
      @Gaborkik 2 роки тому +2

      @@FishFind3000 Completely agree!

    • @garys9694
      @garys9694 2 роки тому +7

      @@FishFind3000 Had a bunch of water in it, what the hell do we expect?

    • @mcsniper77
      @mcsniper77 2 роки тому +3

      I think that sound is the bypass / regulating circuit.

  • @Saki630
    @Saki630 2 роки тому +5

    That shaper is super cool! I hope you can get to setting this up and show us how to restore it and make it as precise you need it. It looks like it could cut right through a tank's armor plating.

  • @baldyoldfart5828
    @baldyoldfart5828 Рік тому

    I've only seen these machines working on youtube but there is something totally satisfying about watching it slide...

  • @timpratten2258
    @timpratten2258 2 роки тому +15

    Awesome. I would love to see more of this on the channel in the future. Abom79 and fireball tools both have shapers. Can make a very smooth surface if used correctly

    • @jake1021
      @jake1021 2 роки тому +1

      Fireball tools looks bigger in videos but don't know the actual size to say.

    • @mm-hl7gh
      @mm-hl7gh 2 роки тому +1

      @@jake1021 yes, fireball's shaper looks a bit bigger and WAY more massive.

    • @TomokosEnterprize
      @TomokosEnterprize 2 роки тому +1

      Not to forget Steve Summers. A friend of ABOMB

    • @FabFunty
      @FabFunty 2 роки тому

      @@jake1021 He had to ride this one to have a scale reference 😏
      I think it's bigger but I'm no expert. just a machinist-channel nerd.

  • @6minutemedia543
    @6minutemedia543 2 роки тому +7

    "I wish I had a smaller one" said no one ever. What a machine! You are treating it with the respect it deserves, thanks for bringing us along.

    • @LukeA_55
      @LukeA_55 2 роки тому

      Well Kurtis might've said that when he was trying to drag it out of the container 😂

    • @Legalmachinist
      @Legalmachinist 2 роки тому +1

      I did have a smaller one! A SouthBend 7” which I restored. It would fit entirely on your table and was great fun while I had it. Getting older now and have started to give up my hobby machines. Enjoy your videos and your giggling camera crew. Thanks.

  • @SouthSideChiTown
    @SouthSideChiTown Рік тому +1

    The size, scale, and precision of the jobs you do are awesome. One of the reasons I watch your videos!