To be fair to these guys, it’s one of the factories the better maintained and clean with recent-ish equipment I have seen on this channel. Next steps would be protective gear.
Holy crap. 😳 I've worked in a Aluminum die caster in the USA, and the way those guys got so close to the furnace @2.25 to @3.00 was crazy! That's literally face melting hot!
Idk why people keep talking about saftey. Sir/Ma'am they dont care abou their life span, Its survival for them. All that matters for them is the have enough money to have food at night and buy some medicine for their parents. Idk what world you guys are living in but this is the world we are living in.
Man they all look so happy to be there, and im sure they'll all live past 40 with those healthy rejuvenating toxic fumes that they are constantly breathing.
Metallic alluminium contains insane amounts of stored energy, comparable to its weight in TNT. If the moisture gets into direct contact with the molten metal while the protective oxide layer is not present, it can release all that energy at once. Metallic explosions are no joke. I am surprised that these guys are able to operate without serious accidents. That "Inshallah" protective technology, they are using, must be serious.
I guess for windows this is OK to use a mystery aluminum. Through melting process is similar to what I do at home so not exactly "factory grade". In the west we no longer use regular aluminum windows.
This is from Pakistan. These people make as much money per Week as you'd spend on lunch. (Dollars or Euro). There are No Labor Laws, Worker Safety Standards, or Environmental Protection. These people work so they & their Families can live as best they can. That's why you see young kids in there as well. (U.K. & American records on Child Labor history of The Industrial Revolution are pretty much what it's like there).
На донбасе я видел сталелитейное производство , работу мартенов , прокатчиков , прокатное производство на блюмингах , работу электропечей , доменное производство , коксохимическое производство , я с большим уважением отношусь к людям этой тяжелой очень вредной для здоровья героической профессиии . Небольшое добавление , всегда удивляюсь , это видимо пакистан , как они работают на таком производстве в тапочках сандалиях .
I get a kick out of these disparaging comments in here, making fun of the working conditions and product quality; these comments are posted using tablets and other devices that are manufactured with metals sourced from these very places they make fun of.
Put a table at the mouth of the furnace so you can slide in the metal, and reduce the risk of splashing, you want the most amount of control when melting metal, a sudden introduction of moisture WILL create a steam bomb.
Because there are so many Indian workers, everyone has some role in factory. Some are looking what others are doing and each separated part has its own worker. All hand made :D
I love how these operations always start fast and furious with melting down tons of metal, but by the time you go down the line it's like 5 finished pieces per hour.
my first thought is: why do they not use a conveyor belt to feed in the scrap aluminum? it would be better for the workers not to have to get so close to the furnace!...especially since the smoke from the plastic bags is blowing in their face.
Great video! Amazing work! Great to see how the process is done! I really hope the owners can invest in some safety garments for the workers, it pays back in the long run!
I once did a project at Alcoa, Alcoa TN. I was told it takes only 10% of the energy to recycle than it does to make aluminum from ore. Aloca processed aluminum billets that were about 20ft long, 8ft wide and 8 inches thick. The billets were rolled until the aluminum was only about 1/16-1/18th of an inch thick then rolled into coils.
Dioksyne being an organic compound would burn completely at this temperature, and at any rate... Well, lemme put it this way: "modern education shining through, innit?"
Imagine the level of automation in the smallest aluminium extrusion company in middle europe....90 % of this hard working guys (and boys) would be jobless and unemployed.
What is up with the 2 packs of Pall Mall Cigarettes. That has what appears to be a photo of a severely infected foot on the outside of the cigarette pack?
Glad to see everyone is wearing their safety sandals.
I am glad they are wearing safety sandals.
Thanks!
@@AmazingGlobalSkills Thank you!
Good to see everyone is wearing the mandatory safety flipflops.
I always like this safety sandals.
To be fair to these guys, it’s one of the factories the better maintained and clean with recent-ish equipment I have seen on this channel.
Next steps would be protective gear.
So Glad to see they are using the Super Very Good Indian Safety Sandal.
Holy crap. 😳 I've worked in a Aluminum die caster in the USA, and the way those guys got so close to the furnace @2.25 to @3.00 was crazy! That's literally face melting hot!
Well they got a fan duuhh😅
Always support recycling industries👍
Seeing people wear sandles next to pouring aluminium is just mind blowing. You only get one set of feet. You can't replace them.
God Bless These Working Men who work tirelessly everyday to feed their Families. This is how the World is built.
glad to see everyone is wearing their safety sandals
Turning Aluminum into "Square Steel Pipes", truly, an amazing skill.
Thanks!
Idk why people keep talking about saftey. Sir/Ma'am they dont care abou their life span, Its survival for them. All that matters for them is the have enough money to have food at night and buy some medicine for their parents. Idk what world you guys are living in but this is the world we are living in.
I see working conditions over there have improved. Some of them even had gloves.
Yes, safety is always important.
14:42 very nice to see how pall mall remaind the workers how effective safty sandals are at protecting their feet.
I love all their safety equipment!
17:11 new Tesla cybertruck chassis being made.
Which specific aluminum alloy is this?
Yes
Glad everyone had their safety sandles on
Dunno... most of them wear sandals, looks to me...
I bet the workers here handle the heat incredibly well. In such a harsh working environment, their passion for the job remains strong-truly admirable!
Thanks!
It’s nice to see guys who really love their jobs
It's amazing that there are no accident considering they are almost not protected.
Appalling work conditions - this is why so many of our consumer goods are cheap. Other people risk their lives to produce these products.
I'm sure they will plant some trees to be 100% carbon neutral🤓
This is the thoughtful improvement of processes and safety precautions unlike many. Keep on improving guys.
I feel bad that these men have to work under deplorable conditions, however, I have a great deal of respect for how hard they work!
Thanks!!!
Working with molten metal, open toed shoes would also be my first choice. 😅
Its not aerospace grade aluminum, but i guess it works for a curtain rail and stuff like that.
looks like they are wearing safty sandles
Man they all look so happy to be there, and im sure they'll all live past 40 with those healthy rejuvenating toxic fumes that they are constantly breathing.
Very nice 👍 but very hard job.Thank you very much sir.
Most welcome
Metallic alluminium contains insane amounts of stored energy, comparable to its weight in TNT. If the moisture gets into direct contact with the molten metal while the protective oxide layer is not present, it can release all that energy at once. Metallic explosions are no joke. I am surprised that these guys are able to operate without serious accidents. That "Inshallah" protective technology, they are using, must be serious.
Pick one:
1. Work in an office 12 hours a day
2. Stand in front of a furnace for 6 hours a day
And then I was like...no way they putting the plastic on by hand!!!! How they keep it from snagging.... So many questions raised and answered 🤠👌🏼
It's a very skilled process!
Man, that is TRULY Woola-Woola-Walla-Walla!
Уж на таком-то производстве я бы на их месте точно обулся в закрытую обувь ))
Good documentary this shows the future of American manufacturing 😅😅
I bet 1st flip-flops lost on the moon will belong to Indian astronaut...
Thank you for your hard work and skill
My pleasure!
They're got Number one for safety standard of manufacturer in the world.
17:47 when you tell your boss it's a 2 man job
I guess for windows this is OK to use a mystery aluminum. Through melting process is similar to what I do at home so not exactly "factory grade". In the west we no longer use regular aluminum windows.
Pakistani hard working people.
Throwing an unsecured load of metal into a furnace without eye protection is wild.
They look as happy as UK DPD drivers!!
That’s a clean and well managed operation.
This is from Pakistan. These people make as much money per Week as you'd spend on lunch. (Dollars or Euro). There are No Labor Laws, Worker Safety Standards, or Environmental Protection. These people work so they & their Families can live as best they can. That's why you see young kids in there as well. (U.K. & American records on Child Labor history of The Industrial Revolution are pretty much what it's like there).
Tony soprano would like that furnace, 10 minutes no evidence, not even the dentures
23:00 ... of course I do not need any protective gear whatsoever. Its just acids and some other reactive chemicals for surface treatment. ...
Just as I suspected the furnaces are run on solar and wind energy😂😂😂
Pierwsza odlewnia gdzie pod nogami jest równo i czysto. Bravo
Thanks!!!
Вы заметили что они переплавили профиля, чтоб выплавить профиля?
Molten metal no safety glasses unbelievable
Serious stuff.. Now you see the difference between West and rest of the world.
Bless you😊
03:02 Bless you!
На донбасе я видел сталелитейное производство , работу мартенов , прокатчиков , прокатное производство на блюмингах , работу электропечей , доменное производство , коксохимическое производство , я с большим уважением отношусь к людям этой тяжелой очень вредной для здоровья героической профессиии . Небольшое добавление , всегда удивляюсь , это видимо пакистан , как они работают на таком производстве в тапочках сандалиях .
Сейчас на Донбассе больше такого больше не увидите, освободители уже от всего освободили.
I get a kick out of these disparaging comments in here, making fun of the working conditions and product quality; these comments are posted using tablets and other devices that are manufactured with metals sourced from these very places they make fun of.
Put a table at the mouth of the furnace so you can slide in the metal, and reduce the risk of splashing, you want the most amount of control when melting metal, a sudden introduction of moisture WILL create a steam bomb.
Metal recycling is too risky job. Thanks for your suggestion.
Aluminium for Boeing?
Yes.
Long sleeve shirts and long slacks seem to be the norm for protective gear in this country. At least most of the workers are wearing gloves!
Those are safety sandals.
They are made of mammoth skin.
the tolerances on these extrusions seem quite large.
Это страна у которой нет своих залежей апотитов!!! Куда наш алюминий пропал??? Раньше он у нас стоил копейки, а теперь на вес золота!!!
Раньше я ради алюмяшки и не нагнулся бы, чтоб поднять.
Кажется, ваше золото очень дешевые... ;-) Есть ли оно сделано с использованием золота вообще?
7:55 nice protective gloves... and nice protective flip flops
2:15 good to see there are special Filters that clean the chemical smoke... just kiddin,,,, mother nature have to deal with this!
How they work in silence and in a great harmony . Everyone knows his job
That’s some high tech process.
Mr.Krabbs level of cost cutting🤣🤣🤣🤣
Because there are so many Indian workers, everyone has some role in factory. Some are looking what others are doing and each separated part has its own worker. All hand made :D
When you want 63% pure of alloy yes
I love how these operations always start fast and furious with melting down tons of metal, but by the time you go down the line it's like 5 finished pieces per hour.
Good work gentleman
We appreciate your support!
my first thought is: why do they not use a conveyor belt to feed in the scrap aluminum? it would be better for the workers not to have to get so close to the furnace!...especially since the smoke from the plastic bags is blowing in their face.
Nice suggestion.
Great video! Amazing work! Great to see how the process is done! I really hope the owners can invest in some safety garments for the workers, it pays back in the long run!
Thanks for watching! We are always working to improve our safety standards.
I once did a project at Alcoa, Alcoa TN. I was told it takes only 10% of the energy to recycle than it does to make aluminum from ore. Aloca processed aluminum billets that were about 20ft long, 8ft wide and 8 inches thick. The billets were rolled until the aluminum was only about 1/16-1/18th of an inch thick then rolled into coils.
Ofcourse recycling takes less energy. Thanks!
Nothing but quality here
I admire these people, but why do none of them wear shoes? Are shoes illegal in this country?
Where are these workers? These certainly aren’t the ones that came to Canada
Are u recycling aluminum?
- no, we ar enhancing co2 emission
Очень трудолюбивые люди!
*new raggity upload* me: Its safety flipflop time!
Q: What is the alloy of your flat stock?
A: Yes.
A full-face shield would be nice!
Nice puffs of dioxine
Dioksyne being an organic compound would burn completely at this temperature, and at any rate... Well, lemme put it this way: "modern education shining through, innit?"
Safety is paramount.
I always wear sandals while i smelt 😂
Best way to do it
i was a melter working furnace for 25 years making aluminum wheels
Imagine the level of automation in the smallest aluminium extrusion company in middle europe....90 % of this hard working guys (and boys) would be jobless and unemployed.
Czysto, bezpiecznie, jasno. Bravo
What, no spectrographic analysis to determine the alloy, chemical composition?😁😂🤨
Plastic included for a lighter aluminium…
What is up with the 2 packs of Pall Mall Cigarettes. That has what appears to be a photo of a severely infected foot on the outside of the cigarette pack?
Aluminum with a little bit of plastic flavour :-D
Индийская металлургия в тапочках, amazing последствия сопутствующих травм, печальное зрелище
3:02 Bless you.
No health and safety precautions?
Work safety at its best. Head shaking
Väldigt miljövänligt...undras om det blir 7075 eller 6062 av den soppan...
warnings on cig packets lol