How to Make a Wood Go Kart V2 | No Welding Required +Free Plans!
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- Опубліковано 11 тра 2024
- For More Information about this Project (Plans, Cutting Templates, SketchUp Models, etc.): woodworkingnut.com/2023/09/17...
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Chapters:
00:00 Introduction
01:16 Milling Lumber
03:10 Cutting Wood
07:18 Preparing Wood for Assembly (Drilling Holes)
09:46 Fabricating Metal Pieces (Drilling Holes/Painting)
13:36 Transferring the Holes from the Metal Pieces to Wood
16:35 Preparing the Steering Column for Assembly
17:42 Assembling the Steering Column/Frame
24:36 Final Prep before Applying Finish
27:33 Applying Finish
28:30 Installing the Plywood, Seat and Steering Column
30:18 Installing the Steering Components
37:00 Installing the Live Axle and Components
43:16 Drilling Hole for Brake Bar/Installing Bolt
43:54 Putting the Engine in Place/Cutting the Chain
46:02 Installing the Pedals
49:27 Installing the Brake Linkage
52:23 Installing the Throttle Linkage
52:55 Final Installation of the Chain/Torquing Engine
54:06 Test Drive
55:36 Outro - Навчання та стиль
When I was a little kid in the early seventies, my neighbor had 3 teenage boys and they built a wooden go cart… it took all three to run it ! One was steering with 2 ropes, one was applying the throttle at the motor, and the last boy was pretty much hanging on and helping to stop with his feet😂 like Flintstone style!!! These guys were my heroes growing up…
Ohh the 1970’s were a glorious time to be alive!
@@SirLeDoux Yep, we built a 'gambo' (gravity push cart with 'pram' = 'baby buggy' wheels) using a bicycle crank with pedal and chain for steering. (seemed like a good idea)
Only thing was, with our 10-11 yr old 'engineering', we didn't realise it steered backwards (left was right and right was left), until, Andrew ended up under the front of an MG (luckily, driver saw what was going on and stopped, even though Andrew couldn't) no damage to anyone but we did go somewhere 'safer' as driver was really pissed at us about what 'could' have happened
@@SirLeDoux I regret being born in 1976. I just missed it... dangit!!!
@@jowah
you regret it?? hahahah
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Skkw
Emma
Mmeme
Nrnrn3
Rjrj
Jensen
Hanna 😊
What a quality build. The accuracy and neatness as well as the calmness while doing the work is worth a praise. Great job!
Thank you very much!
@@EricLindberg motor ?
@@PeetNutit’s from a lawn mower
@@ThatonesapphireguyI don’t think it is because lawnmowers use horizontal engines
Eric. You're a very talented woodworker for one of such young years. Only matched by your generosity in providing the fruits of your efforts to the community for free. Thank you.
Thank you!
@@EricLindberg❤❤
What would you say the approximate cost of this build was? (without including price for additional tools)
As a grandpa I can't begin to tell you how impressed I am of not only your build but of your video production as well! Please do a video of the stage I/II engine upgrade!
Hey Eric! My dad and I are currently building this wooden go kart. We came across your video and that inspired us to build it! We will send you a picture when its finished!
Erik…. That was impressive!!! I like how you present and explain what and how to do the build… you keep it up …!!!! You’re parents raised you well!!!!
Just outstanding,You did a great job on this.I loved watching you build this unit.Have a great day.
Yep, I remember back in the 70's making one of these. Great Fun!
Nice work, Eric! My dad made me a go cart back in the ‘60s and all we had for steering was a set of vice grips in the steering rod! It had an old Clinton engine driven by a rubber accessory belt. Engine was started by wrapping a rope with a handle wrapped around the flywheel pulley (the older folks will know!). Subscribed!
😊
Lol. Ours didn’t have brakes. We slowed down and dad caught us. Lol. Fun times!
When my brother and I broke the throttle cable on our go cart one of us stood/rode on the back and gave it gas while the other drove it down the street WOT
my friend john had one it was awesome and it was old and a piece of poop but fun we took it to a school playground once thinking we could make some money and the first idiot that drove it slammed into a wall and knocked himself out, it was hilarious we gave him is money back and got the hell out of there. you could not get away with that kinda of stuff these days god i miss those days. the thing is that the first thing we did was all laughed at the guy then made sure he was ok and not try to sue us. i mean he was our age we told him how he was ok but at the last minute after the 3 laps he biffed it.
That sound interesting. How long until it crashed?
Eric, for your own safety and the safety of the people that will follow along, ALWAYS clamp your material to the table when using a drill press. At the very least, tighten a nut and bolt in one of the table slots to be used as a stop/bumper for the part. If the drill grabs that plate and turns it into a helicopter, kiss a finger tip or two Bye-Bye.
That's how I lost a bit of the top of my finger. Was using the meat pliers to hold a piece of sheet metal and it caught. Now I make sure to use regular pliers.
learnt it the hard way after I had my palm sliced open!!
Erick, I was very impressed with the build. Your work area is also clean and neat, as were your tools. Good job man. Have fun with that cart.
Thank you!
Young Man, totally astonished at your pursuit of excellence, I imagine there is a good teacher/ mentor in the wings and, probably a set of very proud parents. 👍👍
Wow Eric! What a fantastic build! Takes me back to being a kid and working on my mini-bike with my dad. Looks like a really fun ride!
Thank you Steve! Hope you’re doing well. I’ve had a lot of fun riding it so far!
Jesus loves you! He did die on the cross for us and he did come back to life in 3 days by God! Trust in him + Repent of sins✝️❤️ John 3:16
can get that in africa uganda if possible
Fun to watch you build this project. It brought back memories. I built minibikes and a gocart when I was a youth.
I grew up in a small town in the 1960s. We built go-carts.. That is nothing but a good time and learning experience for kids.
Congrats on your build. better than anything we built.
Haha thank you and I couldn’t agree more, it’s a fun learning experience.
@@EricLindberg .. I am in Lakewood CA, but I grew up in Beulah MI and lived there 1960 to 1986. Great place to grow up. First time seeing your channel.. good stuff.
Thank you!
Nice looking project, but you still have a lot to learn "grasshopper". LOL At least for anything load bearing you should make sure you are using gr_8 bolts. EG: front "king pins", any bolts in the front steer assembly, bolts securing the pillow blocks for the rear axle. A catastrophic failure at any of those points could/would cause a hard crash. 40 mph may not sound fast, but tossing you off would give you new perspective on that. Nice job, good luck!! --gary
My dad and I built my wood go kart in 1980, it was based on my dad's wood go kart that he and his dad built in the 50's. We did the entire steering with angle iron and u-bolts, amazed to this day that it held up. We even built the "clutch" out of pulleys, angle iron and a tension belt. Engine was free off of an old piece of farm equipment, it had dried corn in the flywheel.
It taught how me to not be afraid to work on cars or anything technical.
Sounds like you guys had a fun time working on it together. Thank you for sharing!
@@EricLindberg We did, it was probably my best childhood memory. Hoping lots of kids get inspired by your video, it's a great design.
The attention to detail is awesome. Since you clearly have the skills for woodworking and mechanics, perhaps a future project would be to build something like a vintage Jeep body type go kart.
Nice work, man!! Its cool you make the project plans available for folks who may like to create someting like this with their family members, or just plain tinkering. You juice it up, you might want to consider adding some safety gear. Nice to see a young man like yourself doing something with his talents. Good luck to you, Eric!
One of the best videos I have seen. Excellent narration and camera work. Thank You!!
New sub because I looked back into your video content. I have been a lifelong woodworker. You inspire me to build a go art of my own. You also give me hope for your generation. We hear a lot of negative, you prove it ain’t so.
Thank you very much!
Great craftsmanship Eric! You have something to be proud of!
My father made me a wooden go-kart in the 1960s.. I still remember watching him build it... the Sheep was made out of a wooden milk crate the two-by-fours was the chassis and to steer the go-kart a clothesline was mounted to the front axle.. my father drilled a hole to put a carriage Bolt so you can steer the go-kart and the wheels were from baby carriages.. and that was it and that my father used to push me up and down the block..
What an amazing person you are Eric to produce these excellent plans for free. I don't doubt though that people would want to pay you something if you have a Paypal or Patreon account.
You should market this in kit form. All pre drilled holes numbered for assembly, with step by step instructions. You have a winning idea. Good luck
Excellent 👍
Once he sells it it becomes a lawsuit when a kid gets hurt on it. Nothing with a motor should be made of wood. Not everyone that would buy it can build it like he did which wi cause issues
@@mikecolwell5387 he could make one identical but electric !!!
Where do you get the steering column with connecting rod mounts,break caliper & mount and other various “welded” parts?
This is next level! I had mine in the late 70s. It was wooden, with "Big Wheel" wheels in the back, shopping cart wheels in the front, steered by a rope, and a wooden stick on the side for the brake. The motor was a friend pushing. LOL
Excellent project Eric. Brings back memories of my first wood go-kart when I was 12 years old - don't laugh - over 60 years ago.
Haha thank you!
Nice job young man. Had many thoughts from my foot steered, dumpster sourced machine before I could drive ('77) that put my sister into the blackberry patch, then later as the SAE Baja lead at Oregon State ('86) that the team drove around campus before heading to SanLuis, and onto design work on the original 777.
Thank you for sharing your work. May God use you for his glory and your parents praised.
This is so awesome. I don't know anything about welding. Thanks for sharing the plans.
Super Nice Build Erick Very Well Done 😍 I am a Tomboy and when We Were going to JR High The Kids would Take a 20" Sting Ray Bicycle and take a front rim and take out the spokes from it and smash it thinner and weld it to the rear rim for a pulley we would remove the Pedal's and the center support and bolt on a 3/4" Birch plywood for the engine mount . we would use a 2hp Briggs and Stratton engine with a variable belt clutch I still remember that we used a GATES 64" Green Stripe V Belt we used a handle grip 3 speed shifter for the twist throttle and we only had front brakes and soul brakes from your shoes 😦 LOL I Put a Bicycle Speedometer on it and it would go 40 MPH level - Up Hill - Down Hill - 40 MPH 😊 The COPS would Always Chase me But They Could Not Catch Me 😝 Because I Knew which yards I could Cut Through and Get Away From Them 🤪 Retired Female Equipment Mechanic of over 50 Years Keep up the Great Work Chellie
Haha it sounds like you used to have a lot of fun growing up! Thank you for the kind words.
wow, great work, this go-kart is great! Congratulations, Eric!👍👍👏 Thanks for the plan!
Thank you and no problem!
No thank you penny for jumping on your son's ass
Great to see you back at it.
Absolutely outstanding craftsmanship! Great job on the build.
Record the neighbors reactions, you wood be more popular than a first amendment auditor. Would a woodchuck chuck?
who gives a fuk karen?
Great job,you took a lot of pride in this build.Fantastic
Thank you!
Jesus loves you! He did die on the cross for us and he did come back to life in 3 days by God! Trust in him + Repent of sins✝️❤️ John 3:16 Jesus loves you! He did die on the cross for us and he did come back to life in 3 days by God! Trust in him + Repent of sins✝️❤️ John 3:16
Great project. I loved the video and the editing, thank you.
replace 2 of those washers from each side for 2 thrust needle roller bearings, one on top and one on the bottom for each wheel of each wheel spindle for better steering. Also, 8 washers is just wild, just saw some steel tubing to act as standoffs instead.
Nice project with assisted welding to the steering tie rod and engine riser plate. With that said, drilling metal pieces on the drill press and holding those pieces with your fingers without using a drill vise is going to get you in big trouble. You have tons of expensive nice tools, jointer/plainer, that the average person will not have so spend a few bucks at Harbor Freight and purchase a simple drill vise. It will save you an expensive trip to the ER!!!
54:20 I would strongly advise moving the top suspension location bar rearwards to provide some castor angle, which will greatly help steering stability as this geometry will add a self-centering force.
I mean, is stability really something one is looking for in something like this?
Definitely a concern with a car whose mass could EASILY rip the wheel out of your hands with bad geometry, but I can't imagine this managing to apply that much force to the driver outside of already being in the middle of crashing.
@@Nevir202 What are you talking about? All cars have positive caster angle. Think of force feedback steering wheel in a game constantly trying to move it to the center. This is positive caster angle and it also adds stability. An example of negative caster angle is a shopping cart. Positive caster angle makes it so we don't have to recenter the steering wheel and hold it there. The angle makes it self centering among other perks.
@@bluecar5556 And your argument here is what? You aren't supposed to have your hands off the wheel anyway, especially when driving the way one drives a go kart so self centering is irrelevant when you are going to be manually pointing it where you want it to go.
You might need to worry about wobble if it was something fast, but it's not.
@@Nevir202 Okay
This exactly what i am searching for, thank you so much.
Speechless, outstanding job. Hope and wish you all the success that you can handle.
Really nice work, and very well done video. Did you apply threads lock to those barrel nuts and the grub screws on the collars?
Absolutely not...if he had...he would have been sure to include it.Probably won't need it anyway,but it is a good idea.
Excellent build and video. However, I think you'll find that wooden vehicles can have failures in the joints unless certain care is taken to prevent joint flexing. God knows Glued and Screwed is time-proven joinery, but such joints can fail in tension. Be careful and be aware of your joints over time, especially where fasteners go into the end grain. This is why early wooden aircraft are all heavily cable braced and triangulated.
Pocket hole screws would probably be a step up for the members fastened into end grain.
@@evanmarshall597, for a fixed piece like a cabinet or furniture I would completely agree. But the downside is that the screws would then be going the opposite direction and you'd be limited in the length you could use to the thickness of the receiving piece. Of the few actual wooden vehicles I've seen, besides aircraft where weight is a concern, the preferred fastener system seemed to be carriage bolts into captive nuts, _or_ through bolts/rods going all the way through a cross member to the other side. The latter being used in heavy cargo wagons.
You may want to think about building a sled for the table saw. It makes cutting multiple smaller pieces much easier. Just a thought
Well done, keep learning, im proud of your accomplishments
Great job Eric on the go cart. Very cool. Will you add any fabrication to the go cart like making it look like a race car or something similar? 😃 Really like the camera angles on showing off the finished product. Professional looking video.
Thank you Uncle Pat! I probably won’t add anything else to the go kart because I like showing off the wood. I’ll have to show you the stabilizer I got to film some of the shots. It’s got a lot of cool features.
It’s great to see a disciplined energetic young man with constructive interests and an all American work ethic. You provide hope for our future! Keep it up.
CB .............I can't believe he did it outside and an unairconditioned garage ........this old man sees an outdoor kid ????
lmfao i do that working in the sun and outside is calming
🎓💯
Excellent job
Beautiful
Well done Eric great work. 👍🏆🇬🇧
That's a nice Kart! Especially the steering post. Not only do you posses great woodworking skills, your presentation and narration were perfect. Congrats!
Beautiful build!! The only issue I have is the lack of washers under the wheel nuts.. Othwise Kudos on a Way Cool Project !!!
Thanks!
Nice! Looks like you pay a lot of attention to every detail... just one suggestion; maybe consider a piece of diamond plate under your heals t0 protect the wood (over time). Over all Great Job!!!
Thank you! I was considering adding grip tape down, but kind of forgot about it after I got caught up riding it lol I like the idea of diamond plate too though.
Jesus loves you! He did die on the cross for us and he did come back to life in 3 days by God! Trust in him + Repent of sins✝️❤️ John 3:16 Jesus loves you! He did die on the cross for us and he did come back to life in 3 days by God! Trust in him + Repent of sins✝️❤️ John 3:16
I loved that you left in the part about the chain cut too short…. Because we have all been there!
Pretty much any project you take on (even the straightforward ones) often have this kind of ‘oh crap’ moment. This makes your video much more realistic. Excellent work though, seriously on another level!
Nice to have you back Eric. Been your fan since before COVID. Looks like you have nice shop tools. Congrats.
You go kart is amazing. Looks like you need to add an like suspension. Lighten the design for more speed!
When joining… I do recommend you stand in front of jointer applying pressure to the board by the cutter. Better control and results that way.
Old school, nice! Back in the 1950's and 1960's this is what more young kids did for fun, more wholesome activities.
I'm curious as to whether or not you incorporated the ackerman angle into your steering setup. And yes, go all in with Stage 3 kit!
I’ll have to do some research because I’ve never heard of the Ackerman angle.
@@EricLindberg ...Ackerman speaks to the different turn radius of the outside tire vs the inside tire when making a turn. Ideally, the angle of each wheel should "turn" a different amount to account for the different turn radii of the 2 wheels.
Very impressive! Obviously you have strong support from your parents and great tools. Almost looked like Meccano but with a real working Go Kart 😉Wish you all the best in your future projects.
All of the nuts in the steering assembly should have cotter pins for safety.
Great job on your go-cart. You will make a fine craftsman someday if that is your goal. A bit of advice if you don't mind. When you drill thru steel, there is a good possibility of the bit binding at the time it cuts thru the opposite side and your part will spin and can break a finger or even take it off. The other bit of advice, when you drill thru wood, drill in a little then back it out to clear shavings. As you saw using the long bit and burning it up. It's even faster drilling than doing it in one shot. Heat destroys tools. But you deserve many complements on this project.
Thank you for the advice!
It would also help if he used a wood bit as well
A Vice grip would work to hold the piece to the drill press!
What an excellent build with equally esteemed workmanship and using the first, natural and original composite material, wood...It's a real treat watching people work with wood and metal in this fashion. I noticed your use of ryobi tools and in particular the cordless impact driver with what I can assume to be a 1Ah battery. I first started using Ryobi when I bought the 18v line trimmer which came with a 5Ah battery and not too long after bought the impact driver, but I need to get the smaller battery because after wielding that thing with the bigger battery for even just a couple of minutes becomes quite tiring.
Anyway, cheers from Australia
What is the advantage of using two-by-fours versus all steel is it weight saving, because instead of welding you can bolt it altogether too with steel ❓👍
I think steel go karts are always going to be better than wood, but I like to make out of the box projects like this for fun. When I made my first one I did it because I didn’t have a welder, but you could definitely make one out of steel and bolt it together too. I’d have to guess the wood one is going to be lighter though.
well fit will float, eg., make shift boat, your steel ones not going to do that is it? 🙂
I made a go kart long ago and bolted it together. I do not recommend
Dad walks by like "this boy is not moving out anytime soon"
😂😂😂
You thought of so much that I would have never been able to think of. This is impressive.
One flaw that I see though, if you'll humor me. You have the front end cross members attached to a "2x4" with several heavy bolts. However, that crossmember is attached to the rest of the cart using only wood glue and 4 wood screws. Wood glue is very ridged, and under enough stress the bond it offers, especially on end grain, will break. The wood screws will move and eventually fail. If I could make a suggestion for a future build, or for anyone thinking of replicating this build, use a gusset or angle brackets to attach the crossmember to the rest of the frame with heavy bolts. Actually, I would suggest nixing the use of wood glue all together and opting for a better option like epoxy and for the more structural members, T-shaped gussets or angle brackets. Just my 2 cents.
Sweet. My dad built a cart for me in 1958. Rope steering, Briggs 3.5hp with a tensioner clutch. Strictly hand tools...
'Don't need many tools, '' says he with industry sized workshop.
you dont "need" them you idiot
Where are your SAFETY GLASSES ?????
Bit rude, but you got a serious point
Great project. Built one back in 1973 with my buddy growing up. It kept us busy all summer! Your steering column is way better than what we did. Going to have to do a version of yours with my grandson when he is a little older. Now, about the engine....How about a two stroke...industrial chainsaw engine? I will figure it out.😊
It'll be a ripper!
I would advise you to copyright these plans. Also take special orders where you build them for buyers as orders come in.
@@rinkydinkfretboard8737 You mean like opening the borders?
Nice that you pointed out that a full factory set of tools not required. But….that’s an impressive and expensive workshop! Being a Brit my workshop is a shed in the garden, but it does all I need.
You may want to consider adding some
caster and camber angle to the front end as well as Ackerman to the steering. You also scare me when you drill metal without clamps or at a minimum restricting the rotary motion of the work piece. I really like the wood. A lot like Morgan did in England. Great concept and execution.
Great work Eric! You are and awesome engineer and craftsman!
Great project that looks like it was built with “intent” not just slapped together. Nice build and equally impressive video work!
AMAZING skills you a fine job from a quality young man . i very proud of you and your folks they have done a great job with you .
That build is super gorgeous!!! Serious skill went into this.
Love the wings cap!!! Go Wings
I built SOOOO many go-carts (or coaster carts as some would call them ) as a kid. Great job dude VERY cool.
I would have killed to have a gas powered one back in the day 😁👍
The maple really makes it.
I think so too!
This popped up in recommended. I just skimmed over the reading parts and you have a new sub. Really nice all the way around. Thanks for sharing and giving the plans away for free.
Maple.... nice. Like the simple construction. A little disappointed about the steering geometry: lever and axel are never in a 90 degree arrangement... applying Ackermann steering geometry would practically come for free - just a different welding angle - and enhance the handling greatly, and increase grip of the road in the front, something you want in the front. No differential in the back is not that an issue and fixing that would not come cheap and easy. There are also simple solutions for it but requires doubling the breaks. Having a differential actually helps with making the back breaking out easier.
A son to be proud of. Nice job!
Sensacional. Parabéns pelo projeto, pela execução e por compartilhar os seus conhecimentos. Obrigado.
Keep it up, buddy you are a wonderful man
very good how-to video.
Back in my day, I'm 75, we called them Mic-Rods , wood farm and body,
The first of them were in Upstate NY, All the Mic Rods were built according to a set standard. we were 7 to 12 years of age.
Of course today, everything is high tech. and of course I don't follow it.
My Neighbor, his father was who was all in to it, built it, and pretty much just slam dunked
his kid in behind the steering wheel... It was more fun to ride on the side streets.............
The Lord Bless you and yours Eric....
VERY NICE! Really Great Job! Love the Maple Hardwood!
You are a wonderful, believable, presenter, and I loke your shop.
This is pretty cool, I enjoyed your build.
Some very smart tips...instead of just relying on measurements alone...best to put in position and mark...you can tell this fine young man has done this before.Very simple,but helpful tips for the beginner...for any kind of woodworking.I really love this simple....cheap...but effective design.
Thank you Eric. Great job and apprciate your sharing and explaining everything.
Eric
I was just watching a video on smartwatch repairs and have absolutely no idea why UA-cam automatically led me to your video afterwards. That being said, I watched the entire 56 minutes of your project and am seriously impressed with your work. It's very likeable that you also point out the mistakes you made and make no secret of them! And it is really cool that your Go Kart works so well in the end! Congratulations on your awesome project and good luck with your channel and your upcoming adventures! Best regards from Switzerland!
I love how clean it all look, so nice.
Thank you!
Lo pondré en marcha también, bendiciones 🙏🙏🙏🙏🙏
The jointer's dust chute is blocked which is why the shavings are coming out of the top. You may want to look in to some dust collection.
I have a dust collector but I was being lazy and didn’t use it lol I’ll have to get in there and unclog it though because it was making it a pain to use.
Nice work! Blue Loctite on those brake cable clamps would be reassuring.
Probably not a bad idea!
Great tradesmen are artist, yet so many look down on it....GREAT WORK!
Love Dad's expression , Son is building a Go Cart. While he hast to mow 🤣The Lawn.😂
looks like fun and probably fairly light and easy to load up!
Pretty high tech for a wood based cart. We built them in the 1960's with old lawn mower parts. I missed were the spindles, rod ends etc came from??? Thanks
I have a complete list on my website: woodworkingnut.com or click the link in the description of the video. I believe they’re from go power sports though.
Nice to see you back at it. Keep the content coming.
Thank you and will do!
I strongly suggest that you secure the front 2x4 stronger!
Use metal gusset brackets.
For sure.
Amazing video, really good fun, start to finish.