Installing dual batteries on a boat
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- Опубліковано 4 жов 2024
- In this video I add a second battery to my boat The Green Machine. Having dual batteries that are selected with a switch will allow me to make sure I can always start the boat, even if one battery is run flat by the lights and fish finder.
Battery switch: www.marineengin...
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I like how the beer bottles are adding up as the video gets longer. Well done.
Hard to believe this is the third time in 3 days you’ve come to my rescue mate 😂…rectifier then steering now battery setup.. you are some fella
Thanks again Stu
Welcome!
Your diagrams and thought process is more important in many respects than your execution. We all don’t have your boat so will have different execution. The theory and thought, however, will be much more aligned. Keep right on with the pictures and process. Thanks again for all the videos!
Thanks mate. I have always felt that teaching the theory is more important than giving a quick explanation that people can copy. As you say, everyone's situation is different and understanding helps people adjust for that.
Dangar!.....THANK YOU....I'm a new boat owner of a Macgregor 26X in Connecticut, USA. Great video. Understandable for a novice like me! Pilot by career and Sailor for love of the water......I love your videos...You made another knowledgable sailor!!
Love your channel and your accent, I like to fuse or use a circuit breaker at the positive post of each battery to protect cable, dual batt. Switch and main fuse block from battery short , high amp draw and smoking hot wires.
Stu, if you want the alternator to allways charge both, place an electric battery switch between both positives, there are type that will auto click on 13.6 (orwhatever volts) so no mater what battery you have selected, if your motors on you will charge both - just my 2c.
That certainly sounds like a good way to go. A few people have mentioned using voltage sensitive relays etc so I'll definitely look into tweaking things down the track and maybe doing a follow-up video.
www.projecta.com.au/dual-battery-systems-accessories-1/12v-100a-voltage-sensitive-relay
i have some thing like this on the car, while charging you charge both, while off they are seperate...so one runs the camping acc while camping, so it can go flat and you still start of the other one....or if your in a situation you can do the over ride to run both to start the car....similar to your manual one, however you cant select only the second battery, like you can............but there no reason why you cant run your setup, with something like this just to activate duel charge.....best of luck and keep up the videos!
I think I'll grab one of these and have an experiment with it. It certainly looks like it will save a lot of hassle with switching batteries all the time.
I love your chalk board. It just clarifies it so well!
you are the best sir , even a universty teacher dont explain electricity like you do , thank you verry verry much mister dangar
Thanks mate, glad to hear the videos have been helping you. :)
Thanks Stu, used this video to help do my dual battery setup.
Thanks for another great vid, Stu. And don't ever give up on the chalk board. Very helpful! Have a safe bike trip.
Thanks mate. Don't worry, I'll keep inflicting my chalkboard on people. ;)
"If you squint you can imagine that's heat shrink" Love the sense of humor!
I see you are in possession of the greatest tool whenever one is working on a boat:
Beer.
Well done.
No toolkit should be without six!
Hi Stu. I mounted my battery switch at the helm. I start and run out to sea on battery one and then switch over to battery 2 to run accessories while fishing. I also start and run back home on battery two. This routine keeps both batteries healthy and having the switch at the helm encourages good routine.
Cheers.
Yep, if you don't have to run the cables too far then having the switch at the helm can be a great way to go.
Yes! I've been waiting for this one. Plan to do this to our boat this coming Spring.
Nice one Peter, good luck with the job! :)
I think this will be my first project this spring. Thanks for idea the wife will get a charge outa it. Can't be more than 40 bucks.Peace and be safe out there.
Well worth doing this I reckon.
I prefer to switch the grounds. My battery switch and all my accessories are switched to ground. Love the videos 👍
I wrench blue collar why
Hi, in Sweden we have a releyswitch, it controls the charging, as soon as battery 1 is charged it switches to battery 2. That means you always have full charged batteries.
Hi Stu...Thoroughly enjoy your tutorials, detailed but yet simplistic for us common folk. I just wanted to make an observation and I apologies if I'm stating the bleeding obvious, but I noticed you said that if you have a dead battery (lights left on), you would start your motor on the #2 battery, then switch back to #1 to be charged.
In this situation you will need to leave it on "both' for a while as the dead battery will not have enough current to excite the alternator. I won't charge.
This is one of the downsides of the manual switch unlike the "smart" system which disconnects the battery and prevents it being drained less than 11 volts, it will still retain enough charge to excite the alternator once the motor is started.
Cess182N (Cessna 182 owner? ) Unless your outboard is based on a car engine (Honda 4 stroke) and has a belt drive alternator, the engine will charge a dead flat battery, or at least dump current into the battery any way. Outboards tend to use permanent magnet alternators with the magnets being part of the fly wheel mass, so no excitation voltage required or used. This is done for both weight and space reasons. The regulation - if any- is done after rectification . The rectifiers may or may not be part of the regulator, but there is always rectifiers if there is a battery charge circuit available. If the alternator has an out put of less than 8amps there is often no regulator, but 'vented' (old style removable cell caps) batteries have to be used. These system will kill maintenance free batteries pretty quickly as once the battery is charged the charge voltage goes up to 16-17 volts, and so the battery gasses a lot. In the manual for my engine the fix for 'over 15volts on voltmeter' is to turn on your navigation lights! If the engine has a regulator it is series regulator. These work by allowing the voltage to get to some where around 13.8 to 14.2 volts and then if the voltage goes up further the regulator starts sending some of the current through a variable load, there by converting the excess power into heat. This alternator/regulator system is not efficient as the alternator produces full power al the time, even when not required, but they are small, simple, reliable and cheap.
G'day Ron.. Can I take it by your opening line that a Honda 4 stroke outboard (or similar) will not charge the battery without some voltage from the battery to excite the alternator.
Unfortunately not wealthy enough to own a C182.. just hire them
My little Honda just has fixed magnets, so as Ron says, no current required to excite the alternator like a car or a yacht. He is also right that some larger V4 outboards do have alternators, but we generally work with outboards under about 50HP which are all just permanent magnet regardless of brand.
+Cess182sn - separate alternator systems don't usually need an excitation voltage to get going if they have been run before. Even though the soft iron cores are all laminated to stop eddy currents and be quick to change magnetic field strength as required by the regulating system , the core does have some residual magnetism, enough to start a weak power generation that will power up the regulator and kick start things. The armature current really isn't all that big, a 60amp alternator may run 5 amps , usually much less, at full load. I have used a AA 1.5V battery across the field to get an aircraft alternator to kick into life after the alternator had been on the shelf for 10 years (right next to a fluorescent light that had been on all the time , slowly degauzing the alternator with stray 50hz/240volt pulses) That was 28v 100A alternator , so the flat battery/no charge thing is pretty much a non issue. UNLESS your engine is like the newer car engine where the ECU controls the alternator, in which case nothing will work if the battery is under 11 volts. I hope they never bring that idea to boats!
JayElle prob would
Laurie Haynes very well explained Stu well done
Your video was a fabulous reaffirmation & education on how to perfect my battery switch. Currently, Battery 2 is used strictly for the housekeeping components of my boat & is located under my dashboard. Battery 1 is close to my motor. I'd prefer to move Battery 1 back under the dash, primarily because its 45 pounds makes for an inferior weight distribution. Thanks!
Hey Rich, weight distribution is an important parts of laying out a small boat, but make sure you have thick enough cables if the run does become longer.
Another clear concise video with a nice bit of very dry humour. Well done again. I love your videos. THANK YOU.
Like the projects in my shed. They start with a solid plan, which is modified shortly after beginning. Then I start finding what I'm missing that I was sure was in a box somewhere here ... hen there is a trip to Bunnings/BCF/Jaycar... then I find something that makes the job easier, so I try and incorporate that.
So when I'm finished it bares little resemblance to what I started making, or has been thrown in a dark corner of the shed and I'll finish it one day when its on the critical list again.
Thx Stu, the boat I bought has a dual battery setup but I wasn't sure how it all worked but know I do😀 cheers
You're welcome, glad the vid helped you. :)
I could tell you were starting to gradually catch a buzz as you were making the video with them random beers thanks for the video
You're welcome mate. ;)
Excellent information = how to. I learn something every time I watch this channel. Thanks Bud !!.
Thanks Angelo! Got your pics safety too so I'll put one in next week's video. :)
I wondered how this would work - thanks I've had the switch for about a year sitting around... I'm gonna go hook this up :-)
Nice video. I added a similar switch to mine also. The switch I chose also has the Off-Bat1-Both-Bat2 positions, allowing either to be selected or both in parallel. Answering another post, you *can* change between batteries with the engine running, *provided* you go through the 'Both' position. It had a very strong warning not to totally disconnect the batteries ('Off' position) with the motor running to avoid damage to the charging system.
Thanks mate. Yes, avoiding the off position is all you really need to do in with a motor "make before break" battery switch.
"I'm sure that'll fade as a memory." That statement rings so true with me as well! HAHAHA
Beautifully explained and demonstrated....well done Stu!!! Best boat videos on UA-cam!!!
I had to summon my inner Dangar Marine this week out on the water. My boat kept briefly losing power which kills my EFI engine dead in the water and threw all my electronics out of sorts . Long story short I found that my battery switch had gone bad and I had to bypass it. In their infinite wisdom the manufacturer put the switch up under the gunnels under the aft starboard seat which was fun to get at with 95*F sun on your back hanging upside down with a rusty adjustable spanner and a Leatherman. However, it worked and we got back to boating. Ordered a new switch today that can be mounted in a better place. I ordered a very similar switch to the one in the video, just one for a single battery.
Chris asked if you can safely change over batteries when the engines running. I didn't think you could due to arcing. More importantly, that beer on the bench wasn't going down very quick so you may need a stubby holder or get used to warm beer. Great video - thanks.
Hi Michael, modern battery switches are pretty safe swapping between batteries. I might have to make some Dangar Marine stubby holders one day! ;)
Thank you sooooo much for the chalkboard schematic. 👌👌👌
Most welcome 😊
Really like they detailed demo’s. Like the pros and cons. Thanks!
You must be psychic! I have all the bits for a second battery install ready to go, but will watch this first before I add mine.
Good luck Ronnie!
Great job Stu! Have fun on you're trip!!
Thanks Jim!
Just bought another boat (a project, lol) so this was handy info mate. Thank you. Nice Series One door being restored in the background too.
Series 1 is almost finished now!
Dangar Marine, I’m a Landie Tragic too. Been driving the buggers since 1971, I’ve got it bad. Lol.
Excellent video, a little bit soon for the boat I'm working on but this video will definitely be helpful in a few weeks from now, thanks : )
You're welcome Adrien. :)
I'm so stoked you made this video. I was wanting to do this. Now I can. Thanks bro!
You're welcome Michael. :)
Good one Stu, Enjoy your bike trip. A pause for the cause is always a good thing for perspective. I'm like you only have my one battery hooked up even though my boat came with the battery switch and 2 batteries. I do take 2 batteries with me fully charged. now that I have this video as reference will hook the both up to use the switch like it was intended when I go out in the lake. After my one heavy viewed video it has inspired me to get more serious and make a video log and ideas for more youtube clips. probably never as good as yours but just for fun anyway. Thanks
Thanks Tim. Sounds well worth hooking those batteries up if you have all the bits. Glad you're enjoying making your vids, I really liked the one on fixing the chainsaw and weed eater.
I use two batteries. One for starting only and one for all other lights and accessories. I put a continuous duty three terminal solenoid between the two batteries. This connects the two only when the ignition is on, as when running the motor. This way I can camp overnight with my navigation lights on and use my interior lights and water pump etc and still have a full battery for starting in the morning. Both get charged when the motor is running.
Thanks for this video...it has been a great help and I loved the humor!!
Glad it was helpful!
I should really add a second battery to my boat. I do always carry a thumper battery and jumper cables (just in case). But a second battery makes more sense. Great video Stu.
A booster battery is a good option too. I'm hoping the two battery setup will be more wife friendly though. I'm always getting the call, "The bloody boat won't start again!"
Excellent, thank you from Canada!
I always have 2 battery’s on my boat. However I found a 1300 amp emergency power pack to bring with me and you can even change your phone or MP3 player as well. That gave me a extra battery for my other boat, yeah you can never have to many boats.
great sense of humor dude
Nice work mate!
What I'm sort of leaning towards these days is a kind of combination of all the options you mentioned.
A lot of boats are wired similarly to your example there; a 'house' supply and the outboard/engine start/charge cable.
I split them and use 2 battery switches. Engine to the common output on switch one, house supply to the common output on switch 2. DC-DC charger (or simple VSR) between the 2 batteries.
In normal operation, 'engine' switch is Batt 1, House is Batt 2. With engine running, it's charging the start battery and through the DC-DC charger (or VSR) it's charging both. As soon as you stop, you've isolated the start battery and running the house off the second battery. Even if batt 2 goes flat, as soon as you hit the key, you're starting off batt 1 and you'll start charging your house batt again.
It also adds the flexibility of turning off just the engine supply, or the house, or both. Also swapping over and starting off the house battery. Or charging the house directly from the engine, or charging both, or starting off both. Very flexible.
It's a slightly more complex solution and most likely overkill on a boat like the green machine, but once you get up into cabin boats with more complex house loads it works really well.
Have a look at a voltage sensitive switch for auto charge/disconnect if that is what you are after.
I like the idea of charging both batteries as well as having the isolation be automatic. You are dead right though that as you step up to live aboard boats power management becomes much more important. I was once staying on my friends boat for a few weeks in Greece and much of our conversation centred around resource management. In port you have plenty of power and water, but sewage tank capacity was critical due to no pump outs, but at sea the opposite was true.
thanks for the information, I'll be trying it this weekend. looked like a 3 stubbie job.
Great video! Nice simple explanation and Love the humor as well
Thanks mate. :)
always good to have a backup. it would be nice if someone made a circuit box(and someone probably does) that when the primary battery reaches a certain charge point (say 12.4 volts it allows current to charge the secondary battery , yet diode isolates it so that it cant back feed and drain.
Ronnie Tucker mentioned a voltage sensitive relay in a comment above. I'd be keen to check those out.
after posting i put it in the gargler and it seems there are quite a few outfits that make them from solid state to mechanical. i guess it come down to cost and absolute necessity though. www.marineengine.com/products/accessory.php?in=2901702
Interesting, nice find. I am planning to make the Green Machine's replacement in the next year or so, I'll have to consider going with something like this.
gday mate excellent video i never realized it was so easy to put dual batteries in may have done it otherwise me and electrickery dont mix , at least your batteries are in boxes some i have seen are shockers no tie down no box disaster waiting to happen . At one point you connected the positive and negative to the positive terminal ill have to watch again maybe i got it wrong anyway great video on how tooo.
Yes, having dual batteries isn't too hard at all. Having them strapped down or otherwise restrained is a must though in boats!
So you wired your dual batteries exactly how I wired my 16ft Valco bayrunner. To deal with the console electronics and small voltage drains, I also installed a second switch so that I could turn off everything connected to the console panel. That's just a suggestion.
A second switch is a good option. As always I'm a bit pressed for time so I didn't put a lot of thought of preparation into this install but I think I'll definitely tweak it down the track.
Now you need two bilge pumps; one from each battery. You could also do the same thing with one bilge pump and two diodes but you'd probably need some heat shrink tubing for that complicated of a device.
A couple of bilge pumps would be good extra peace of mind. The sake of $200 it could save me a lot of time and money down the track, particularly with an old hull than doesn't have a lot of freeboard in storms with large wave height. They generally go down because rain makes them sit low enough in the water for waves to start coming over the transom. It all happens very fast after that.
I'm just thinking that I'd hate to see that thing sink if the bilge pump battery goes flat and the other battery is still full
Dangar more Outboard repair vids please!
This is very good. (Love the beers going!!)
made more sense the way it was explained and demonstrated rather then showing bunch of circuits..have a columbia mark 2 sailboat 34 footer...same setup as yours...so i should put an additional switch for the house batteries?.and protect the engine parts from damage. wouldnt want my keel to fall off so thinking of putting an anode bar near aft and link all negitive leads to it?
I like the idea of dual batteries and used to take a lead acid jump start battery in case mine went flat. I needed to replace it and found a lithium jump start battery that is fraction of the size and weight. I use it for work to jump start diesel landcrusiers mainly and I can get up to 6 jumps from it. It will probably jump start my 90 hp yamaha 10 times. They are about $200 new, weigh about 1 kg and can fit your tool box. After I found that I didn't bother with the second battery.
Yes, we have a few of those in the workshop, they certainly are a great size.
"if you squint you can imagine it's heatshrink!" lol
He's funny. I also lolled when he said "and wishing I was a truck driver." Haha.
Stewart.
just me swearing a bit, contorting and wishing I was a truck driver! Ha
@@TonyAnschutz i am a trucker, if he thinks that's hard work, come give it a try, i dare ya
Thanks! Just installed it in my RV
Don't take this the wrong way but really laughed when you mentioned aesthetics in relation to the "GREEN MACHINE"
Ha! There are many different types of aesthetics! ;)
Yet another fantastic vid keep on truckn good buddy , Cheers
Thanks, will do!
Love the chalkboard mate, your vids really help👌🏻👌🏻
Coopers beer.. good choice!
The best. :)
@@DangarMarine brilliant vid on this subject too mate!
i did my dual battery setup 2 weeks ago lol but stilled watched the vid anyways always good for a chuckle :) good stuff stu
Thanks mate! ;)
That music reminds me of Matlock from the 90s puts me to sleep almost every time
Just wondering if it is common marine practise to just crimp the lugs or crimp then solder the lugs?
Want to point out that Stu's switch arrangement is fine for two cranking batteries OR two house batteries, but not for mixed battery arrangements.
If one is a cranking battery and the other a house battery, then you should get one of those gizmos that are intended for that purpose, so you don't crank with the house battery and don't run house loads (lights, trolling motors, fridges, radios etc.) off the cranking battery. They are intended for different kinds of loads and either will fail quickly with the wrong kinds of loads.
Yes, get a Voltage Sensitive relay for that sort of thing, or better yet go for something like the Redarc Dc to DC battery controller/charger systems- expensive though.
The redarc kind of solution should be ok Ron. Voltage sensitive relays will cut a battery off at a preset voltage, but will not manage the charge cycle - crank and house batteries have different maximum voltage and current charge characteristics. Maybe getting to complicated from what Stu was discussing (both batteries as crank batteries), but house batteries OTOH are expensive so you don't want to kill them prematurely to save a few bucks on the charging system. If you are going to use a house battery, get the real deal.
Benny, deep cycle house batteries of the same or different chemical type to the start battery are no real issue. DC to DC chargers for exactly the scenario you have listed are available and have been tested / used for years now in caravans and 4 wheel drives. The chargers have all the different charge rates/end points/float charge rates in them and you merely select what the battery type is on each out put. This whole 'different house battery type to start battery type' thing is a non issue these days.
That's interesting Ron. In my case Benny these two batteries really are general purpose batteries designed for small boats that normally only have one battery and small amount of "house" devices like navigation lights. I should do a video on day on a bigger boat like Dave's yacht we did the winch on as he definitely has very specific house and cranking batteries in there.
If i have a maintainer, how do I keep both connected to it?
3 solutions to that problem. You can also carry a Jumper battery like "NOCO Genius GB40 Boost+ Jump Starter" As a back up to a single or Dual battery system. Great simple explanation and wiring diagram.
Like always,another great and useful video from Stu,and I thank u👏😀🥃👍
why positives into the switch instead of negatives?
After crimping the lug in the vise I take a punch and make a dimple in the lug which keeps the wire from pulling out.
Have two batteries. Need that switch and some cable. It'd be more convenient and a safety improvement over manually switching out batteries on the water.
Good video.
Gr8, informative and down to basics, with a real world approach and no BS.
I was wondering if you could offer some advice as to what gauge wire I should use? I’m rewiring my 5.4 meter glass boat from scratch as I baught it as a project boat with no motor or wiring. I’ve studied a lot on the net to gain knowledge and plan what I’m going to do. But the tables to work out wire gauge seem to be dependant on insulation temp. ratings. ( confusing!) Basically I’m installing a dual battery set up with a dedicated house battery and start battery controlled with the BEP 3 switch assembly ( 2 battery switches, an emergency parallel switch and a DVSR ) What gauge wire would you recommend for my power distribution / battery paralleling.
Loads would be typical for a 5ish meter fishing boat . Bludge, live well, deckwash pumps. Nav/ Anchor LEDs. Flood lights LED. Sounder/ plotter
VHF radio. Anchor winch .
I anticipate putting a brand new motor on it. Besides the motor control/ instrument wiring, are the starter cables from the motor also the alternator output wires to charge the battery?
One issue with the one week on Batt 1 and next week on Batt2 is remembering if you did, or if your partner has, changed over the battery that week. The only scheme I have used that worked was to have a nominated change over day (4WD , but same issues - even the sinking bit!) which for me was Sunday. If Sunday's date was an odd number I used Batt1, if Sunday was an even number I used Batt2. For me it made it easy to work out if I was on the correct battery. Some times you end up using a battery two weeks in a row, but that never caused an issue.
Hey Ron, good point, I like that system. Of course I will have to think of a different way if we ever move to a decimal ten day week. ;)
Shut UP! If the mob I work for hears you say that they will try to implement it!How about doing a version of this video with a voltage controlled switch.
Would that be considered a "Metric" week ?
Actually, thinking on it, no you wouldn't. The week would be 10 days each that's all. But still don't mention the idea to our company!
Thanks for the prompt reply. With the dual battery switch can both batteries be charged at the same time if the switch is placed for both and I place the trickle charger on one of the batteries or do I charge each one individually? Thanks again, happy holidays and new year.
You can charge both batteries at the same time with it switched to both (if you wire to the switch), or you can have the charge cable bypass the switch altogether.
thanks again
Thanks for another good video. Why not get one very good battery with an external li-ion start assist battery if needed...
You can do, but the idea here is that down the track I will put a solar cell in that will keep both batteries charged up. Two main batteries means you can also use both to run the bilge pumps etc if needed where an external lipo battery is really only good for starting.
Dangar Marine That makes sense. It’s sad we have to modify our lives because batteries are made so cheap and they are so unreliable.
Connect the positives of any house battery connections to the "Charge" or "Engine" terminal of the switch in order to turn OFF ALL systems when the switch is in the OFF position
Always run charging both batteries. When sitting enjoying the sun I switch to one if Fall asleep and battery is dead I have another fully charged .
I'm going to be re-doing this setup soon to add a solar charger. I'm looking forward to improving it.
Thanks mate! Excellent info as always!
Thanks you!
Useful information. Thanks.
You're welcome Louis.
cant smell smoke , always good !!!! :-)
Anything short of melted wiring is a complete success!
If it’s a 12 volt boat, why does one need to switch between the batteries independently rather than connect them in parallel? A simple on/off switch is cheaper too. What am I missing?
Great stuff Stu .....You are the Man........ Love that Coopers DIY Home Brew .....HaHa Energy Is that a age thing ? I feel the same way.....Have a Great weekend Mate
I (in the UK) have a Coopers kit, but I use it for brewing cider. It's cheap kit, easy to use, and does a great job.
Cool.....it seems Coopers Kits are very world wide....we have them here in New Zealand in the super markets cheaper then in Oz.......just getting back into brewing again myself.....
kermets - mine is a Cooper's kit, but I use it to brew any old cider kit that I can find on the internet. :D
Even used it to make some 20% ABV base spirit. :)
Yes, I appear to have contracted AGE syndrome for sure. Sometimes though I think it's more the beers than the years. ;)
I love your videos. I've been watching them nonstop. I've searched youtube and forums for how to wire a tachometer to an outboard. I even bought the repair manual with wiring diagram for my outboard. I must just be dense because I can't figure it out. How many alternator poles do I have? where does the signal come from? Is a voltage regulator the same as rectifier? Lots of stuff on vehicles and motorcycles. Not a lot on outboard motors.
Ok, No idea of your specifics because you haven't listed your motor model. But some I can. A rectifier is simply one or more diodes that change the AC from the alternator coils to pulsing DC. There is no control of the voltage from just a rectifier, they just change AC to DC. A regulator takes the uncontrolled pulsing DC from the rectifier and controls the maximum voltage that is applied to the battery- some where between 13.8 and 14.2 volts is typical. So-- your motor that has electric start will always have a rectifier, but may not have a regulator. If your boat has a regulator it will always have a rectifier. The tacho is a simple thing, but the number of ways things are done in boats is what makes things confusing. You have to use a boat tacho, preferably the one recommended by the engine manufacturer for the simplest install. Car tachos typically use the 12v coil ignition pulses from the points, or a 5volt signal from the ECU ( from the crank angle sensor or cam position sensor) . Outboards use the pulsing DC from the rectifier to work out the RPM. Standard wiring loom colours for the tacho are grey or purple. Often the tacho wire is coiled up inside the forward control when it is shipped. How many alternator poles/pulses per rev is totally motor dependant.
Hey! Thanks Ron. I didn't list my specifics bc I didn't want to assume anyone would care. I love Danger Stu's videos, and I thought a general educational video on tachometer wiring, functions, and installation might be well-received by his subscribers. Bring the chalk board back, Danger Stu!! Anyway, I have a 2003 60hp classic Mercury 2 stroke. The wiring diagram says it's the Gray wire for signal. It has a stator, but I can't find the number of alternator poles anywhere in the manual. And of course, I don't really know what an alternator pole is or what I'm looking at under the cowling.
Hey Courtney, as Ron says, much of it is very motor specific unfortunately. If the tacho is general purpose aftermarket then it must be configured with the correct number of cylinders and poles. I'm planning to add a tacho to the Green Machine soon and I'll definitely be filming it.
+Courtney - It looks like mercury IDs engine by serial number , not year/hp. I can understand this but it means having to be specific at the owner end. Anyway, the photos for 60hp stators on Marine engine.com show the alternator (about 16Amps max output, so don't fit a big stereo, navaids, nav lights, a ton of cabin lights and expect the battery to charge up! ) to be either 6 or 8 pole, your engine probably uses a regulator with internal rectifiers and so an aftermarket tacho can be tried at 6, 8, 12 or 16 pulses. Just keep switching selections until you get something believable. It does not hurt the tacho to be run on the wrong number of pulses, you just wont get a correct reading. I would also suggest getting one of those small go kart LCD tachos that use a wire wrapped around one of the ignition leads and fit that under the engine cowl. They are a great tool for tuning , they can act as a double check for the dash tacho (both should read within 100rpm of each other) and almost all of them record engine hours for maintenance intervals - so no over/under maintaining excuses!
Thanks Ron! You are really knowledgeable! I wired it up and tried a few settings. Turns out it's the 6 pulse setting for this after market tachometer. Now that I have it installed and functioning correctly, I can start my next project: **Determining which pitch prop I need for the load I typically carry.** I probably should have just bought one of those tiny tachs that wrap around the ignition lead like your suggestion. It would have been much faster and simpler.
How many charging amps do you see when you let one battery go flat and then switch to both? Do you worry about your wire gauge?
This is one of the most overcomplicated projects people do. Keep it simple! Add a switch that gives you the option of running a single battery, battery 1, battery 2 or both. Here is how that works. Make your start battery, battery 1 and your house or auxiliary battery number 2. When starting the boat always use battery one and when running the boat have the battery switch selected to "both" so both charge. When the motor isn't running select battery number two too power everything you wish to use when the boat isn't running. The important thing is to keep the switch selected to both when the boat is running so both batteries will charge. You can hardwire your bilge pump to either battery with an inline fuse. If you have starting issues due to a low battery 1, select both....
Who makes that switch? I clicked the link but it goes to a different one. Cheers!
Subscribed. Love the videos man! Keep them coming! Thank you for your expertise.
Thanks Dustin, glad you've been enjoying the vids. :)
Hi Stu great vid thank you :) any chance you can add to this with a 6 gang panel switch please along with if needed the additional terminal block and negative bus bar setup etc cheers Paul
Thanks Paul. I'm going to be doing some more wiring on another boat soon so stay tuned!
Will do... looking forward to it!
Thanks! Just bought a boat and looking at adding a 2nd for small things like lights, bilge etc. As I'd only be installing a smaller 2nd battery I'd be installing an isolator/ voltage sensitive relay to keep charging my 2nd whenever the engine is running. Do you think would be ok?
Other than not being "normal", would there be any reason you couldn't wire the ground to the switch? That way, no issues if it accidentally got grounded to the aluminum hull.
RichE
The switches are only single pole (ie, only one contact that changes selection) . If you are asking if you could switch the negative wires of the batteries and have the positives hard wired to each other the answer is yes . There are corrosion, earth loop and earth fault issues that makes switching the positive less problematical for almost every body. Way too much to go into in a reply! But the short answer is yes you can.
Thanks Ron!
Cool video. Thanks for posting. i know its been up for a while, but i hope you see this to answer my question.
Since you have your electronics connected to Battery 1 will they cease to function if you switch over to battery 2 ?
I have my radio and fish finder on my single battery, but I would like to add a second battery. Thought is run out to my spot on battery one, kick it over to battery 2 whilst out fishing etc and then probably run back home on both.
But if my devices are still connected to Battery 1, would this work ?
good video.. what bad thing happens if your engine is running and you move the switch to position ALL or 1 or 2?
Most of these switch are a "make before break" design so they aren't every off until you explicitly change to the off position.
@@DangarMarine So, I can safely have the engine running and switch between battery 1, 2 and ALL ?
If you select battery one and two will the outboard charge both at the same time ?
like the vid keep up the good work young man..
Thanks Guy!
HI Stu johno from Bangor here. Just adding second battery and dual selector to my own boat and have found your video a great help. One question if you could help. Are your batteries Starter type or Deep cell or are they a mix? Or are they the same? Suppose that's more than one question. But what do you think 's best . Regards Johno
Both my batteries at starter batteries. They are find for running the small lights etc on a boat.
Have you ever seen the automatic disconnect it shuts off and saves 50% of the battery so it never runs down it automatically does all this. when you find out the boat will not start you push the reset and you have 50% battery left to start the boat.
I'm going to install a solar cell into the boat soon and play with something similar.
Do you need a Inline fuse from battery to switch or just from battery to fuse block
great video. Question, how do you connect a trickle charger to the batteries?thanks
Hi Carlos. Trickle chargers are just connected positive to positive, negative to negative on the battery. If you intend to plug your boat into a trickle charger whenever you are not using it I would look into adding the type where you connect a cable to your batteries permanently and then you can just plug the charger into a connector at the other end whenever you park the boat up. The cable with the plug will often come with the trickle charger.
nice installation Stu!
Thanks Will!