[Toyota Production System] Jidoka: Stopping Production, a Call Button and an Andon Electric Board

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  • Опубліковано 2 лют 2025

КОМЕНТАРІ • 19

  • @shortzz8667
    @shortzz8667 Рік тому +4

    What if problem is not resolved, even if its identified. At 1:25 when issue is identified, the problem is solved... can you explain more, is this wrong translation or I'm missing something. Thank you.

    • @steelresilience
      @steelresilience Рік тому +4

      I work at Mazda Toyota Manufacturing in Alabama. For us on the Mazda side, either the issue gets fixed, or that car will go into an offline repair area to get the attention it needs.

  • @topiuusi-seppa5277
    @topiuusi-seppa5277 Рік тому +18

    And here we see the reason why Lean/TPS works in Japan, but does not in western countries. At Toyota the light calls for someone to HELP. In every company I've worked at that had those lights they called for 2 coworkers to laugh at you and a manager to yell ay you. Western companies lack the respect and trust towards their employees that this needs to work. Used to believe Lean is a great idea and beneficial to basically everyone and in every company. Now I believe it's antagonistic to life itself when brought in contact with western individualism and capitalism.

    • @lofdefence
      @lofdefence Рік тому +5

      It takes a true leader to build a lean culture with all of their employees in the western world. Unfortunately, I would say only 1-2% of companies in the west are striving for this goal.

    • @steelresilience
      @steelresilience Рік тому +6

      I work at Mazda Toyota Manufacturing in Alabama and I've never seen someone laugh or yell at you for pulling the andon. Sure there are times I wish the line would keep moving so we could avoid overtime, but the culture around it is solid. I just hate how often there is an abnormality to cause the andon to get pressed/pulled.

    • @Optimistprime.
      @Optimistprime. 8 місяців тому +1

      If people are laughing, that is not the systems issue but a workplace environment issue.
      But I agree, if this happens too often, GLs get pissy because of too much downtime, regardless of quality..

    • @nhatthanhnguyen1008
      @nhatthanhnguyen1008 5 місяців тому

      Some team leader at Toyota not even wanna move down cos they are busy flirting with employees. It’s just some bad example thou not all

  • @nojepnt
    @nojepnt Рік тому +2

    The Lean Startup book of Eric Ries brought me here.

  • @Hiluxtaco
    @Hiluxtaco Рік тому +1

  • @QuangHaiinh
    @QuangHaiinh Рік тому +7

    Imagine the pressure 😢

    • @l_tonz
      @l_tonz Рік тому +7

      if you frame your mind and culture this way it is. but in actuality this way can help minimize defects in the assembly line.

    • @quantum_ocean
      @quantum_ocean Рік тому +6

      What pressure? You're encouraged to do these behaviors to prevent defects at scale. No one penalized or blamed for these things.

    • @Optimistprime.
      @Optimistprime. 8 місяців тому +1

      If everything is done as it is supposed to (training, attention to work, checks) the line doesn't actually stop that often. At my work, we get way more downtime from the robots and other equipment breakdowns than actual issues on the cars.

    • @jsilva7005
      @jsilva7005 6 місяців тому +3

      This actually minimizes pressure. Toyota employees are encouraged to take their time and to fix mistakes. As opposed to American companies that rush the assembly line and get made at mistakes.

  • @alexanderlopezneira4662
    @alexanderlopezneira4662 Рік тому

    Well here in Chile the Cartoni Workshop gave the car after repair with some parts with bad assemble. I preffer japanese worker than mediocrity. Toyota workers put love to assemble and the worker here convert the art into disaster

  • @旅人こうじチャンネル
    @旅人こうじチャンネル 11 місяців тому +1

    早く作れ!早く作れ!と鬼様に怒る企業です。マクドナルドは叩かれたけどトヨタは未だやり続けてる。

  • @audiquagaming
    @audiquagaming 8 місяців тому +1

    And this is why I have returned to Toyota from shitty ass bmw and garbage Audis

    • @k6-3spetznazhelmet
      @k6-3spetznazhelmet Місяць тому

      toyota will forever hold a special place in my heart