Even a NASA professor had to learn this from me! Idea of using 1,5V battery to weld aluminum brakes
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- Опубліковано 15 гру 2023
- Even a NASA professor had to learn this from me! Idea of using 1,5V battery to weld aluminum brakes
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After seeing this video I finally didn't hesitate to buy a new one
Thanks mate 👍🏼
🤣😂
😅😂😅😂😅😂😅😂😅😅😂😅😂😅
😂😂
🤣🤣🤣👍👍indeed
😂😂😂😂😂😂
So you just need:
-1,5 battery,
-box cutter,
-pair of pliers,
-metal sheet cutters,
-toiler cleaner with hydrochloric acid,
-vise,
-cordless drill
-Philips bit size 2 and a Phillips head self drilling screw ( if you don't have a drill bit for some reason)
-purple marker,
-angle grinder with metal cutting disc and long M4 screw (if you don't have a taper for some reason),
-screwdriver,
-red marker,
-pair of tweezers,
-cotton wool,
-blowing torch,
-lighter,
-solder wire,
-toothpaste with abrasive,
-buffing wheel for angle grinder,
-sandpaper,
-hammer,
Probably the only think missing here is life insurance if you are going to actually use this hand brake lever, but i'm afraid they won't cover the damage if they find what was done to the lever ...
The only thing missing was common sense...😂
Better buy new one more cheaper
Think???
Lol
You forgot the camera 😅phone and
Tripod and hours of video editing
The African space program sends many thanks for your wisdom teachings. 🚀
Real world is not where you live
@@RocRocket-cl3vc ok... 😒
Hahaha......I just got off line ordering an new part. Very educational. Remember: Just because you can do something does not mean you should.
U r right 👍
Didn't Jeff Goldblum say that in Jurassic Park? Or something similiar.
Melhor comprar outro manutenção muito trabalho e a peça é barata
Unless you can get millions of views on UA-cam by doing the aforementioned thing*
why not? i suppose unless you either just cant or your just too lazy to do it.
I don't think Nasa will be using that method any time soon 😂😂👍👍
😂😂😂😂😂😂😂😂the later the better😂😂😂😂😂😂😂😂😂😂
I wanted to spot welding two tomatoes must be difficult......🍅+🍅=salad new invention😊 I deserve the Nobel............😢
Closest is that it seems like Tesla used these methods to build the cybertruck. At least from the look of the things.
SERIOUSLY - Pretty damn close - the thin, sheet metal cylinders for exterior of the ("jettisoned") boosters of the Artemis Project rocket are being "friction- welded", rather than TIG, for Alum. alloy.
The thin plates (~ 2mm) are "butt- joined", then 2 flat "pressure pins" of hard steel - each about 15mm (1/2 in) dia. apply pressure, from both sides, then friction - by rotating, at about 200- 300 rpm ( looks like "drill- press" speed ). The sheet metal is slowly fed, perfectly "butted", between the rotating pressure- pins..
- The result is what looks like a perfectly welded, flat sheet, behind the pins (no flux used) only circular marks, to mark the "seam".
- It looks great, the pressure and rotation reach the melting pt. of the Alum. alloy - BUT - these welds have been failing occasionally - Engineers not sure why - so resulting in some serious delays...
- My info is that this is not a "new" welding method - just not been used for rockets before.
i dont know, their budget cant even stretch to fake moon landings these days
It's cheaper and easier to buy another one.
Yes but knowledge is priceless!
Time for ordering and shipping or shopping/seeking could be less or equal. Time is money. If you already have the supplies for the purpose, and the knowledge to do so, why not fix it yourself?
Wow, thats 6 minutes of my life ill never get back
Brilliant idea. After buying all the tools required to repair the broken handle, I found it was cheaper to buy a new one.😂
Hello, nice to talk to you, could you tell me where you come from so I can get to know you, have a nice day
A whole bike is cheaper.🙄
Junk yard will give them away for 10 cents
...and faster too
if u don't have tools, then u're not a biker! or a chef... LMAO.
I'm sure the folks at NASA are jumping up and down with joy
so you think that this video was made so nasa could use this method do you? well your wrong, nasa actually uses this method already where do you think the science come from dumbass
Especially the NASA "professors".
@@ItsVideos It's not the NASA you're thinking of. It's the North African Science Academy
That is a clever repair. However, if that is a brake actuator, it would be more prudent to replace the part rather than risk failure of the repair.
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Уже в могазин бы бегал 😂😂
Anything goes in china
Much like welding, the repair is likely stronger than the part in it's original form.
Yep. BUYYY a NEW handle bro ! Come on now. Trying to save a piece of cheap aluminium . . . gosh 🙄🤕
Clever method.
Yes easier and cheaper to buy new but people just don't get his point. It is very handy to know skills like this.
A lot more to it than people realise. Excellent improvisation.
Making a tap out of a screw
Using the battery to make a flux
The end result is perfectly serviceable. Heating and hammering straight shows the strength of the joint.
Thanks for the video - anyone who really knows engineering would find the processes used to be interesting.
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Профессор НАСА ? Это интересно ..? Никогда не думал, что у "Челенджера" такой ручной тормоз. А, вообще, прикольно !😎
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Seeing all the things needed to put it together gives me shivers. These levers are available cheap in a auto store
exactly, and you don't waste a day fucking around and lots of money. he doesn't show day two when the stupid thing snaps off , lol
@@leetucker9938 It won't snap as it has the screw in the core and that strengthens it. But yes, totally waste of time and money for something what you can buy brand new at at least 1/3 of the cost to repair it. Unless you have nothing better to do... lol
You can get ideas for other applications, not necessarily repair such a common part
That exactly what I was thinking , meaningless waste of time.
This is just an exemplary project for one to expound upon. Common sense. And safety first. Thank you for the tip. Now I shall couple this with my experience in other areas of creativity and in conjunction. I shall now leave you and retire to my laboratory where I may spend the next fortunate licking the wounds of failure after failure as I unsuccessfully attempt to conceive such doltish and may I add " primitive" contraptions of things u useful and unworthy of claim. I'm mcguyber when it comes to water filter smoking vessels .and make 🔥 ass grilled cheese samadges😂
And now the question remains: How much force can it handle before it breaks? I'm not sure if it's a good idea to have a brake handle that is very likely to break off again.
Not defending this "repair" because it's absolute garbage... But sneeze on those things and they snap.
They're jelly bean parts anyway, his repair probably cost more to do than to just get a new one.
@@Mmouse_ My thought exactly. Besides that, next time you drop the bike, the receiver will break,costing a lot more than the lever.
4 ane ki murgi aur75 ane ka masala
Sudden brake failure, why?🤣🤣🤣🤣🤣 Charles Darwin theory of evolution
It's a clutch..........
A wonderful rocket science you have performed. NASA professor is impressed!!
Let's be honest: If NASA would build their StarLiner with materials from Harbor Freight and/or HomeDepot, they'd be out of business a long time ago! So much for your respect towards NASA professors!
The integrity of the fixed lever comes from the steel screw inside. Make it longer, much longer. Also drill larger diameter holes, because it is extremely difficult to place them 0.1mm precision to face each other. If the hole is larger you can fill it with epoxy, push a steel rod in it and align the parts snug, without gap.
Also: this is not welding.
Buy a new one, or just go to a shop where they use argon and really do weld.
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Thank you for your advice, I tried making a video this way and had trouble soldering it, now I can complete part 2 of this task, thank you for sharing, good luck! Merry Christmas and keep supporting us. ❤️
No way I would put my brakes on that mend. First time you need to do an emergency stop the forces involved in the panicked grip will snap it at the repair...
@@colg3263 I also tried it to see how effective it really is and I will also make a video about this actual answer, thank you.
Why not just take a TIG and weld it the right way?
Clever metal repair technique indeed. I see this application beyond fixing just a broken brake lever. Thanks
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Chúng tôi gọi là phi nghĩa
😮
Благодарен за очень полезное видео!!!Ремонт очень впечатлил-а вот повторение поломки,считаю тоже вероятным.Мне кажестя,что в месте нахождения этого привода тормоза,было бы не лишне предусмотреть защитные дуги-они бы могли предотвратить поломку ,пг крайней мере не с большой инерцией падения.А вот уж,как дуги(наверное ,,рожки?,,😂 сотворить-то видется не просто совсем.Это вопрос к начальной сборке руля.
Cant wait to need the Brakes and Lever snaps of again.
why did it snap in the first place? atleast the repair was a permanent solution, i know what your thinking dumbass, i know this because i performed the same repair 14 years ago on my own brake handle and it has held since, so whats your defence? moron
The feeling of regret when it breaks in the same place again in an emergency situation... For your safety, purchase and use new such important parts.
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HOW ABOUT IN THIS COUNTRY WHERE GOV'T MASS MEDIA CONDONES SUPPLY CHAIN ISSUES? HE GETTIN' TA HIS GOLD STAR FOR SHEEPLED ATTENDANCE!
If that NASA professor learned to do this nonsense, I'm not surprised because the Challenger exploded during takeoff.
if it was so perfect why did it break in the first place? i did the same repair on mine and its lasted 14 years so whats your point moron?
Clever idea. A few suggestions on how to make it better. First, you left the bluing agent on the joint. It will contaminate the joint so get that off with acetone before brazing and you will get a much stronger joint. Brushing the Al around the crack to take off the oxide layer will also help. Second, while the steel screw trick was a clever way to tap the hole, steel should not be in direct contact with aluminum as it creates a battery of sorts and will corrode; search “galvanic corrosion”. Use an aluminum fastener if you can find one. Finally, there are aluminum brazing rods like Aluxcor that are intended for this purpose and work pretty well.
Personally if I had to reuse the part I would tack it together with a tig welder, grind out a groove on both sides to ensure full penetration, tig weld it, grind and polish. A break lever is a safety item.
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Very good advice. The only issue is where he's at in the world. Exotic brazing rods are next to impossible. I work 3000 miles from the nearest town and we don't have such luxuries. However this is not a bad idea if you look at the chemistry😂
Hello, what is the name of that liquid, thank you
Hello, what is the name of that liquid, thank you
@@inventorK20 There are not men that are NASA professors. though the organisation may have professors who work at NASA.
You are not the bright spark . This is the most mishandled metallic cluster that can be presented. Your use of zinc to
enable a bond of sorts between aluminium and solder is a creative thought. But tin and lead do not have the type of strength you need in that application. So you add a threaded bit of steel. You don't teach a professor who works at NASA a single solitary iota yet! more likely a professor who works a NASA tasked with solving this problem might return with an improved shape of the lever cast in 7077 alloy or 6061? Perhaps a billet of such exotic alloy you will be perplexed by the formula, which is then milled to within a rough tolerance around 0.0001" by CNC machinery, that he writes the code for would present a stronger item with no contamination or flaw that also is made to fit much better. If you really believe a native fellow will ride a worn out scooter from the jungles of Asia unable to remain upright on it then breaks the lever off and is subsequently overwhelmed by the prospect of obtaining a new bit from Japan for his 40 year old Honda will then arise to educate an aerospace engineer he calls professor that is a man involved in realities beyond your wildest nightmares, then you my fine feathered friend have got another cluck plucking. operating a camera and editing on the computer though? There may be a future for you in Star Wars alongside G.Lucas.
Don't take any notice of the idiots.... in some cases you can't buy these parts and having the skills to make or fix it yourself is priceless, well done buddy for sharing your knowledge.
You're absolute right in my book.
I think the Video is packed with clever craftmanship and creativity.
Keep on going, haters gonna hate.
Still sad to see people react to creativity with destructivity.
In exactly what case would you find yourself incapable of finding that part but having a treasure trove of tools & supplies required to fix one? Good luck hauling that vise & bench it's attached to down the bike trail! 😮💨
There is sO much more value to this than repairing a brake lever. I got so many take-aways. Mad skills, man.
This is at best what I would consider a Bush fix. Parts that are damaged where safety is a concern should always be replaced and not patched. But besides that, the premise of this video was that even NASA is learning from this gentleman what is common knowledge to most people in the construction or repair world. This guy is looking for clicks and failed to break any new ground here.
Guaranteed to break the first time you seriously need to brake. I think the rider's life is worth more than a $15 part.
The ingenuity here is top level (he made his own tap and uses self-tapping screws as drill bits!), but:
1- I am a bit surprised to see ten fingers, considering the cavalier use of the angle grinder!
2- No "welding" took place here. The mechanical strength is in the insert he embedded in the handle.
3- Why dissolve the battery casing in drain cleaner to make a zinc solution in either acid or base (can't tell which) to clean the brake lever before soldering?
Hello, button batteries, phone batteries... often contain toxic elements such as cadmium, mercury... When rusted or punctured, these substances can leak out. Furthermore, when we go to work, we still lack insurance for ourselves. I'm glad you gave me useful suggestions, especially regarding your own health and that of everyone else. We will try to improve them in the next videos. Wishing you and your family all the luck. lucky lucky. lucky
The liquid mixed with the zinc was hydrochloric acid drain cleaner. That makes zinc chloride, which is used as solder flux.
Not easy
Interestingly I believe that caustic soda also reacts with zinc although it's mentioned in error,, or is it ? I've often made up zinc chloride flux exactly from the battery casings which I always misplace cos I don't label my containers , it's a great flux for stainless steel too. It don't work as a useful flux for aluminium though. But I ain't tried the solution of zinc in caustic soda as a flux .
@@Mavrik9000 *this is why i must take off my hat to Nerds aka Studious, Smart*
and the best part of comments *i was looking for this comment*
The idea of the video is to demonstrate that you have options. In many parts of the world, it is often quite difficult to get parts. Especially if you live any distance from the nearest supply or order center, and the only vehicle that you have is the one that needs the part. It's kind of a "catch - 22" . It is an interesting learning video, especially for us "DIY-ers."
i like the option of choosing design flaws over safety. good job!
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If that NASA professor learned to do this nonsense, I'm not surprised because the Challenger exploded during takeoff.
It's probably stronger than the new one 😢
@@franciscomorales7012 that professor gave it a shot at micky mousin the lever back together, I would have failed off the ragged end and used two fingers. It's 50cc scooter not a space shuttle.
Even someone at NASA State University (NSU) had to learn that from this guy, impressive!
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Never thought about using a self tapping screw as a drill bit. Very smart. Zinc, from the battery and HCl for a cleaner and resin? OK . Is the magic marker to help keep air (oxygen) off the metal to prevent oxidation during soldering? Nice repair... Thanks for the video.
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Really? Did the Nasa professor need to repair his moped as well!😂
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NASA! hahaha
If that NASA professor learned to do this nonsense, I'm not surprised because the Challenger exploded during takeoff.
NASA would just have a new one MADE for a couple of hundred thousand dollars of taxpayer funds.
Ha Ha Ha. Medicine and Dentistry already applied. Advanced ideas...........this is just nothing .He believes that He deserve a Nobel prize. Ha ha ha😂😂😂😂😂😂😂😂😂
This spare part costs five dollars, why not just buy a new one and spend the whole day on repairs?
Yes I agree 😅😅😂😂
Just the idea: a sample to show how to weld aluminum objects ( not easy) with that liquid made from battery shell.
The idea is to learn how to repair emergency things, we already know it's cheap!
well said that’s true
O.K!! Grazie! Bravissimo!!!👍👍👍🇮🇪( da Italia)👋
Fixing broken stuff of all kinds can be a very satisfying hobby, I like doing it, just because I can.
Thank you for commenting and sharing, my good friend, have a nice day
Me too, but for some reason I can't seem to fix my wife.🤣
Even if you dont feel like fixing breaks with Batterries.
I highly recommend everyone to open batteries, great fun!! and very wise.
Мне на работе приходилось также готовить хлористый цинк чтобы спаять вместе медь, сталь и свинец оловом, это мы делали аноды в галванику.А такие ручки я сваривал TIG сваркой, потому как я сварщик и всё нужное оборудование у меня есть.Я сам из города Симферополь, Крым, Россия.
Hello, I am happy to hear from you many useful information for us, ♥️ ♥️ ♥. ♥ Thank you very much. We look forward to receiving your support in the near future. We wish you a happy new day
Крым Украина!
Hacias cloruro de zinc con ácido clorhídrico y zinc en roca? Bueno yo hago lo mismo para soldar estaño pero le llamamos ácido para soldar estaño. Los baños de galvanizado eran ácidos o alcalinos?
@@Kosyak27 Крым Россия поедь и посмотри.
@@user-un1pn4nn6dесли ты украл значит ты вор а не владелец
Joining two broken metal pieces by own effort, with minimum items, is wonderful creative idea. Keep posting such bits. ThanQ
SASIKUMAR .
From Kerala (INDIA).
Hello, thank you for sharing your wonderful thoughts with us. I'm very happy. Thanks a lot . I look forward to receiving your support in the near future. Wishing you and your family a peaceful and happy Christmas. happiness
Some of your tricks are indeed useful.
Hello, nice to chat with you, thank you for sharing, looking forward to your support in the near future, my good friend, have a nice day
Сверлить отверстия шуропом и нарезать резьбу винтом, это шедевр 😂😂😂
Growing up in the projects. We learned to do what it takes to fix stuff instead of running to the store for a new on all the rime. Although the tools he used may have been expensive (some of them) They could have been acquired over time. There's PROUD in repairing and knowing how to repair. So the simpler way may have been run out and buy another. There's peace of mind KNOWING you can fix it. IF need be. I say KUDOS!! To this guy!!! Great work!❤
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Fix it all day long instead of getting a new one fix fix fix it good one mate
Exactly, a Honda Brake lever is only $7 on Amazon, I think he spent more than that on the Acid, Solder, Torch fuel.
@RandySeverino I don't think he spent much on that stuff. In those parts of the world people know how to help themselves. A neighbor even the man himself probably had this on hand in his home "shop." Maybe he doesn't have $7, and maybe Amazon doesn't deliver where he works. Think about it before you comment.
Hello from Florida USA. I was amazed by how you made a tap out of a screw to make the thread in the metal. That part of your video alone made it well worth watching.
Hello. Thank you for your very positive shares. It makes me very happy and gives me new motivation to help me improve myself. Wishing you and your family good health and luck, my dear friend
I also wish you snd your family good heath and much wealth in 2024, Which country are you in? Our world is getting smaller due to the internet, Dave. * * * @@inventorK20
The other part, don't bother.
There in Florida did you learn Physics and Chemistry and Sciences because I believe that you must be not attending your classes. We are in the Era of advances and you are in 20.000 bcc.😂😂😂😂😂
@@inventorK20 There is no luck , we are making our luck with our deeds and behavior. Inventor is something like Tesla or NASA or AIRBUS or Boeing and others. Please don't say big words.
Do you know Pythagoras?Do you know Michael Angelo? Da Vinci? Please find real inventions ........have a nice day.😊
bro.. i did the same.. i got average of my bike as 800km per litter.. thanks for your great information.
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Seeing this has inspired me to move to a country which doesn't sell brake levers
Тот случай, когда кроме болгарки и шурика ничего нет. Ни сверл, ни метчиков, ни простой паяльной кислоты. Как секрет преподносится изготовления обычной паяльной кислоты (соляная + цинк). Я уже не говорю о сварке по аллюминию. Можно было заварить не снимая ручку с мотика.
Горелка и кастолин 192 и не надо изобретать было велосипед
@@user-pn7cm3tc4f Вся суть таких видосов в изобретении велосипеда и подмене результата. Например он напаял бочку из припоя не снимая фасок и не смывая маркер с торцов, а в конце типа сошлифовал ее в ноль до уровня поверхности рычага, тоесть по сути снял все, что было напаяно. Но щели при этом нет.
@@user-pn7cm3tc4f Сразу понятно человек живёт на окраине. В городе можно просто обратится к специалисту кто ремонтирует холодильники или компрессоры, у него есть возможность варить алюминий или дюраль. Алюминиевый материал проволока сейчас довольно хрупкая не качественная.
Now you have a brake lever that you can never trust to save your life.
Buy a used lever for a few cents and fit it in minutes.
Edit... That is about the worst dislike to like ratio I have ever seen. 21k likes, 15k dislikes.
Hello, nice to chat with you. You are a good person. Especially what you share is related to our own safety. Thank you for your comments. We look forward to receiving your support in the future. Thank you and best wishes. The best to you and your family. Best wishes Merry Christmas dear friend
But how can you see his likes and dislikes?😮
@@user-km5yl8ov5q I have an app that brings dislikes back. Why don't you google it?
Probably the "Return UA-cam Dislike" Add-On for Mozilla. I have it, too, and appreciate it a lot, although admittedly, I don`t know how correct it works. (The current ratio for this video is 28k up, 21k down, so that looks like it is in line with 21-15).
The dislikes are still there somewhere in the code, just not visible. The add-on extracts them and makes them show again. @@user-km5yl8ov5q
How do you see the 15K dislikes? I can see the video now has 29K likes, but for me youtube quit showing dislikes years ago.
That's how they do it at NASCAR.
Excelente video maestro, es usted un homenaje al ingenio.
La reparación de esta pieza incluye una completa colección de técnicas que se utilizan para solucionar o mejorar procesos que aparecen en los retos que se encuentran en talleres de todo tipo.
No era nada relacionado este video a la batería que estaba buscando, pero me ha alegrado mucho que el algoritmo me haya hecho vdr este vídeo y conocer este canal. New sub!
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A ideia central pode ser aproveitada em outras situações, não necessariamente em um manete de freio e sim em outras partes que são difíceis de conseguir por ser objeto de coleção e não existir partes de reposição a venda, parabéns pela ideia.
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O produto usado E um limpador de aluminium?
Холодная сварка./ лента из двух компонентов. Отрезал, размял в пальцах и приложил на две детали, 5 минут и всё.
Paleelu peang
La idea es buena pero en piezas difíciles de conseguir te felicito mi amigo
I agree with other commenters that this is probably unsafe. You should replace the part if you can.
That said, just wanted to correct the video title: this is soldering, not welding. The use of the zinc solution creates a flux compatible with aluminum.
Better to replace it with a steel or titanium part. Brakes are really important.
actually your completely wrong, on both statements, you must be one of those people
I did the first part with the bolt tapped into each piece but just got some jb weld and twisted it all together. Worked great.
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A lot of people ask why ? - investing in tools, and learning skills pays future dividends.
This is a good demo of a rework. While appreciating the efforts it is difficult for a normal person with limited tools and no brazing equipment.The above work can be attempted if the part is not available in the market. Otherwise replacement is the best option.
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May God ease every difficult situation... good luck and success to all
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Ролик должен заканчиваться кадрами, как ты снова роняешь мотоцикл 😂
OMG a NASA professor!!?? At da NASA college?
you must be ignorant? because Nasa actually performed this actual repair during the moon landing, unless you think it was staged like the rest of your family thinks lol. ???ha ha moron.
I like the way you marked your drill point on the second part! Well done!!
Me too.
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Never heard of aluminium brakes but apparently it's a brake lever, something your life depends upon, so it's vital to have a reliable one, not a repaired one.
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Yes very common as they are light and quite strong. I had them on my 1960 Lambretta and on a 2003 PX Vespa 200. Very unusual to snap in half usually they bend.
The clutch and breaking lever got an intended breaking point that you can drive home or to the next repair shop. Next time if it falls over your whole breaking lever will break.
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A company that makes brake handles should hire you to showcase your method. Their sales will go up 1000%
Труд и умение делать своими руками, это достойно уважения во все времена!
Вы молодец!
Из России с уважением!
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Копійчані деталь можна й купити, але так приємно прикласти зусилля і відремонтувати власноруч. Шана і повага👍 🇺🇦.
@@inventorK20kullandığın sıvı neydi
I’m the dumbest guy on UA-cam for having watched this
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not because you watched the video dumbass, your the dumbest person because your stupid
Me too 🤣
not because you watched it but because you didn't understand it or get the just of it. dope lol
@@NannieMakassar-cd8hb then your just as dumb as the other guy, because most people got the just o the video and understood why.
This is a good idea, but you need a lot of tools and much practice in handling pieces of metal. I think, I would buy another one..but in places that get pieces is very hard, this is very useful.
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Me gustan tus ideas me llamo Jorge y estoy en Bogotá Colombia 👍👍👌👌
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Пять минут это недоделанное создание занималось черти чем. А потом выяснилось, что у него есть припой по аллюминию.
Это ШЕДЕВР!
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@@inventorK20 You did not understand. It was sarcasm, but in fact you were called an unfinished creature, the Russians have an offensive expression. I don't share his point of view and I liked the video
@@hudojnyck2117я с вами согласен, что так мягко говоря- некрасиво
Òa ? Tôi ko thể tin nổi bộ óc sáng tạo thiên tài này ? Tôi đã theo dõi bạn nhưng có lẽ đây là video thú vị nhất và bất ngờ nhất tôi từng thấy ❤❤❤❤❤
Мастер - всему голова. Для деревни хорошее решение проблемы до покупки нового элемента. Кто ваш учитель?
I wish I had thought of that when my brake lever broke, well done
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This is brutal fix. Would be easier just to buy a new part with the tools and consumables and effort put into repairing this
Apart from cost-benefit issue, the creativity of this diy is good.
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The fact he managed to fuse together two separate pieces of aluminium !
That’s the point of the video.
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The guy is proud of his work.
You are very creative if everyone could do something like that it would certainly save money may god bless
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Only moved the costs around. Still had to buy a battery, toilet bowl cleaner, bolt and solder with the only structural part of the repair being the bolt. The solder and homemade flux was just basically filler and faring compound. Personally I just get very cheap low temperature aluminum brazing rods for these repairs which work with the same torch and result in a stronger than steel repair.
Somethings are worth pursuing in real life while others are simply entertainment.
Best!
If that NASA professor learned to do this nonsense, I'm not surprised because the Challenger exploded during takeoff.
@@franciscomorales7012 I worked on projects involving the Shuttle and it wasn't NASA but a SubContractor who messed up QC on the specs.
NASA knows metallurgy and the correct flux to use for the best results so would not resort to a questionable and inconsistent flux made by snipping up already compromised alkaline batteries. They would have top notch welders and machinists doing these repairs to impeccable standards that most today still not able match what was done by them over 50 years ago, even with modern computer technology.
Best!
@@neilfromclearwaterfl81 He was doing an aluminum repair, NOT a steel repair. And I don't imagine he had to buy a battery, or scrounge for toilet cleaner. We all have junk around the house, which was his inspiration. Make do with what you have. Gawd, you Floridians.
Always a way to fix something rather than throw it away being doing it myself for years.👍
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Gluing a broken off break lever is the dumpist thing i ever seen in my life!
Just the satisfaction of repairing something is better than buying new part..Modern technicians nolonger waste time on repairs...the labour costs are sometimes more than a new part...
@@inventorK20Happy Hanukah. Out here on the perimeter . We use the short lever and throw that other bit in the scrub.
Te felicito!
por tu ingenio,paciencia y trabajo aunque en mi país no lo ariamos nunca pues esa pieza nueva cuesta 85 pesos sin embargo tu trabajo es felicitable claro esta!
Круто,конечно... Но денег потраченных на материал,практически хватит на новую ручку...😜
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I think if you have a broken brake lever, you should take your car to a repair shop to replace it with a new one. It's fast and safe. Doing it like a video clip is too elaborate, time-consuming, and costs more materials than it would cost for you to replace it with a new one.
Unless you have an antique motorcycle with unobtainable parts
Great video, thanks for posting it.
And, yes it is "faster" and "easier" to buy a new lever, however, in a SHTF scenario this skill will be very useful, and people with these skills will be needed.
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every bicycle got the handle, just take one from an old bicycle.
Like never then.
You're right. And there's nothing wrong with "resourceful" knowledge too.
If that NASA professor learned to do this nonsense, I'm not surprised because the Challenger exploded during takeoff.
Time is the most important nonrenewable resource.
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@@inventorK20 I am glad to see you are safe from your brake repair.
Ide kreatif yang sangat bagus...
Tetap semangat ya..
Salam , aku dari Kabubaten Sangihe - Indonesia...
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Yes, in some country ,the workmanship will cost more than a new part , but I will always want this guy in my team , rather than a perchaser .
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Никто и никогда не паяет так алюминий, там оксидная плёнка, которая имеет Т плавления 1200°.
There is a type of rod that you can get that's used with the burn'sOmatic Torch that does work like solder but it is strong and almost more so than the surface you're joining ,,,,,problem of it is it doesn't allways shine ip to match.
Best tip I can give anyone new to riding, or especially on the dirt. Loosen of your clutch and brake leavers clamps, this allows the lever to fold up or under. Pick up the bike and just tap it back.
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Except under heavy braking the lever will fold upwards losing braking effect. Crash.
that is difficult to do if there are locator pins. I agree that you should leave the perch loose on the handle bar so it can have a chance to possibly avoid breaking in a tip over if I can float Instead of being rigidly clamped
If you also loosen your wheel nuts it will be safer
How you came up with all these things amazes me, very impressed my friend.
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I ordered, received, and installed a replacement before this video was over
You could also drill with the proper drill and install a Roll Pin with Locktite. Very nice fix.
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Nice video. can you explain the flux portion? what was the toilet bowl cleaner mostly made from? also the battery shell?
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My advice to you is to replace that brake lever before you use the bike again.Hydrochloric acid , over time vastly depletes the inherent strength of cast aluminium, which is what the lever is made of. It's a great method to use ON OTHER, NON-CRUCIAL COMPONENTS.
А я дурак приварил аргонной сваркой за 5 минут! Нужно было тоже день потратить, помучиться 😄
A great initiative that Nasa must also recognize, your method is very good and it will be much more useful in life. Thank you for sharing
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@inventorK20 Hope to meet you someday 😘
What happens when electrolysis starts to occur between the ferrous and nonferrous metals of steel and aluminium?
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Hope that you've sold the bike by then.
It's a brake lever, he won't live that long.
Thanks for the great idea. For me after screwing process, I would use Metal Epoxy Putty + Spray paint.
just to save times 👍
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Thank you very much, it is an awesome educational video. If we have all those tools then it is a great experience fixing it. In my case i don't have any of those tools, so i must to buy a new one.
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So, you binded tin and aluminum with the help of zinc chloride, which you did make just before. Is that it???
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Dependendo de quanto custa essa peça, talvez seja mais prático ir na loja, pois exige diversos tipos de equipamentos e técnica para consertar. Mas parabéns pelo trabalho, conserto muito bem feito.
Doideira pura, uma manete dessa no mercado paralelo custa uns 40 reais.
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@@wilsonohl4106 Bem menos, manete de freio de Biz custa uns 5R$ usada e menos de 10R$ nova, o cara do vídeo gastou uns 500R$ em peças e equipamentos... 🤣🤣🤣
A IDÉIA DA NASA MANDAR ELE PRA MARTE PARECE BOA 😅
Exatamente! Muito barato uma manete dessas.
Молодец👍я из России. Я рад что открыл что-то новое для себя
😂😂 this guy is some sort of alien 😂
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Great idea..maybe next time it's useful where spare part cost very expensive 🙂
Keep creative 👍👍
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While this was clever, I’m not sure I’d repair a brake lever, or at least, not by brazing.
Not sure what metal you used for the threaded insert, but it needs to be from the same family as the light alloy used in the lever. Dissimilar metals react with each other, causing galvanic corrosion, so your lever will gradually weaken from the inside, where you can’t see it.
Could you please explain the use of the battery? What is the chemical you used and why did you need the strips of metal from the battery? It obviously resulted in a brazing flux, of some sort, but would genuine flux not be cheaper and easier than whatever that was? Or is that something different?
Thanks for the video, though. Lots of useful tricks there, for non safety related repairs or for artistic metal work.
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galvanic corrosion needs an electrolyte in-between the metals i think to happen. in this case there's no electrolyte in-between(rain for example) and the electrolyte can only contact the aluminum so i don't think there will be a reaction. perhaps a chemist or experimentalist could chime in.
So, this guy claims rocket scientists contacted him, asking for solutions to metallurgy problems at NASA!! I had a good laugh at that one!
Не понял, зачем тут было олово... Вот шпилька - это ок! Это правильно. Но потом надо было греть посильнее и паять алюминиевым проводом расплавленным. Но лучше бы ещё снаружи чем-нибудь усилить. Например, намотать проволоку стальную - и наплавить ещё слой алюминия. Либо вообще эпоксидную смолу намазать.
Хотелось бы чтобы это была ручка тормоза у мопеда - такие д`ибелоиды должны самоустраняться из этого мира
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у мопедов обе ручки - тормоза ) правая, кажись, задний (если там не комбибрейк-система)
Профессор НАСА, в отличии необразованной школоты снимающей этот ролик, в состоянии купить новый мопед если у старого рычаг сломался)))
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За метод пайки спасибо. А вот новая ручка стоит вряд-ли дороже потраченного времени.
Hello sir, I am one of NASA professors. We are all amazed of your skill... And we have decided to choose you the only one for our new project, send human to Pluto.
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I Brock the lever on my bike just like you did. It was an easy fix, for $12.00 from Amazon and got the part next day!
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Best thing to do,buy a new one
Сколько? 12 баксов за это??? В России на Украине да и во многих странах это дневной заработок многих людей! За такую цену действительно стоило потратить время на ремонт. Вот лучший аргумент в пользу идеи автора!
@@alexanderkislov3129true for third world counties. I make $12.00 every 15 minutes at work, so for me it’s not worth fixing.
Pero hay países como Cuba que no hay nada,que hay que reparar las cosas a como 1 pueda