How to: Repair/Replace Rusty Floor in Vehicle - Complete Guide, Start to Finish

Поділитися
Вставка
  • Опубліковано 8 лют 2025
  • Products Used:
    Wire Wheel: amzn.to/3lG8z6V
    Corded Drill: amzn.to/3JDQvCs
    Spot Weld Drill Bit: amzn.to/3TBy8CT
    Bench Vise: amzn.to/42upl9T
    4.5” Grinder: amzn.to/3nhGS53
    Cutoff tool: amzn.to/42DINRF
    Locking c clamp vise grip: amzn.to/3K1R9ej
    Aviation Snips: amzn.to/3LMe3b6
    Scraper: amzn.to/3JGFhwV
    Gasket Scraper Set: amzn.to/40Ey4nU
    Ball peen hammer: amzn.to/40evZzA
    Chisels: amzn.to/3yZHCy2
    Switchable On/Off magnet: amzn.to/3X45sD1
    Weld thru coating: amzn.to/40xiw5I
    Duplicolor Prep Spray: amzn.to/3K2wEhL
    DupliColor Self-Etching Primer: amzn.to/3lku7mH
    Dynatron seam sealer: amzn.to/3TBzoG7
    welding blanket: amzn.to/42M0lLs
    Lincoln 110v Mig Welder: amzn.to/3LKFORe
    Auto Darkening Welding Helmet (recommended): amzn.to/3nleH4U
    Plasma Cutter : s.vevor.com/bf...
    Fluid Film aerosol cans: amzn.to/3e1Sh1X
    (The above are affiliate links- I may receive a small compensation if you make a purchase. Thanks for supporting the channel!)
    Floor Pans made in USA (As an eBay Partner, I may be compensated if you make a purchase)
    79-83 L+R sides (exact ones I used): ebay.us/3FK9jX
    79-83 L Side: ebay.us/hQTch6
    79-83 R side: ebay.us/xE5ADP
    84-88 L+R sides: ebay.us/rCo1rQ
    Floor Pans (made in Thailand):
    72-78 L Side w/ mount bracket: ebay.us/B0Gf4A
    72-78 R Side w/ mount bracket: ebay.us/BYlatQ
    72-78 L Side: ebay.us/lA5WeZ
    72-78 R Side: ebay.us/pLky2N
    72-78 Full length L+R sides: ebay.us/f69NFj
    72-78 Full length L Side: ebay.us/UT8uBI
    72-78 Full length R Side: ebay.us/TaQo9I
    79-83 L+R sides w/ mount brackets: ebay.us/Oho88U
    79-83 L Side w/ mount bracket: ebay.us/AbPsi0
    79-83 R side w/ mont bracket: ebay.us/QwW7uJ
    84-88 L+R sides w/ mount brackets: ebay.us/PcKCxV
    84-88 L Side w/ mount bracket: ebay.us/UqoXYM
    84-88 R Side w/ mount bracket: ebay.us/FuEWp2
    84-88 Full length L+R sides: ebay.us/hNww5I
    84-88 Full length L Side: ebay.us/ax3N1X
    84-88 Full length R Side: ebay.us/jSYptl
    89-95 L Side: ebay.us/PJqloU
    89-95 R Side: ebay.us/1S8RGG
    89-95 Full Length L+R Sides: ebay.us/rbumNp
    Cutting out the rusty floor in a vehicle and welding in a replacement floor pan or custom cut sheet metal is a long and tedious job. I documented the process from start to finish to offer a complete guide. My vehicle is a very rusty 1980 Toyota pickup, so the rust holes also went up the inside walls of the cab. I used a reproduction floor pan, but also had to fabricate a lot of additional pieces from sheet metal because the floor pans do not cover all of the areas affected by rust.
    Rusty 1980 Toyota Pickup Truck Long Bed(s) Build Intro: • My Rusty 1980 Toyota P...
    1980 Toyota Long Bed Rusty Cab Floor Comparison: • 1980 Toyota Long Bed R...
    My used OEM Toyota Parts for sale: yota.6thgeargar...
    I don't have Patreon or ask for donations, but you can support the channel with some rad 'Yota gear from my store: 6thgeargarage.c...
    Instagram: 6th_gear
    6thGearGarage
    Some other Toyota videos you may find helpful:
    Remove Toyota Dash Pad Cover: • How to: Remove 1980's ...
    Rebuild Front Knuckles: • How to: Toyota 4x4 Sol...
    Restore/Fix/Repair a Cracked Vinyl Dash: • Part 2: How to Restore...
    Remove Toyota Truck Rear Glass Window: • How to Remove Toyota T...
    How to clean/Restore Door Panels: • How to: Clean/Restore ...
    Toyota Door Disassemble: • How To: Disassemble a ...
    Rebuild front knuckle & replace birfield joint 80 Series: • Toyota Solid Front Axl...
    Remove an Entire Toyota Rear Axle Assembly: • How to Remove an Entir...
    Install/Upgrade to V6 1" Master Cylinder on 4 cyl Toyota: • How to Install/Upgrade...
    Install Toyota Rear Axle Bearing, Oil Seal - WITHOUT a Press: • Install Toyota Pickup/...
    Replace Toyota Drive Shaft Center Support Carrier Bearing: • DIY: Toyota 4x4 Drive ...
    Trail Gear Hi-Steer install: • Trail Gear Hi-Steer in...
    Toyota Pickup Fiberglass Bed Review/Comparison: • Toyota Pickup Truck Fi...
    How to Properly Repair Rusty Frame: • How to Properly Repair...
    Repairing Toyota Frame - Cut Out & Replace Metal: • DIY: Repairing Toyota ...
    Fixing Floor and Rocker panel rust: • Fixing Floor and Rocke...
    Remove Headliner in Toyota Pickup: • How to: Remove Headlin...
    Remove Toyota Pickup & 4Runner COMPLETE Dash: • How To Remove Toyota P...
    Toyota 22RE Engine Teardown: • $100 Toyota 22RE Engin...
    22r Compression Test: • How to: Compression Te...
    Remove Toyota 22RE Engine & Transmission: • Remove Toyota Pickup T...
    • How to: Toyota Pickup/...
    • DIY: Toyota 4x4 Transf...
    • How to Replace Toyota ...
    • How to: Remove Toyota ...
    • How to: Install Toyota...
    • Toyota Pickup/4Runner ...
    • How to: Disassemble Ve...

КОМЕНТАРІ • 293

  • @ziggybaker3446
    @ziggybaker3446 10 місяців тому +29

    I know this is a year old by now, but WOW what a JOB! I can't imagine doing all that work; some people would say it's not worth it but I commend you for tackling it! Very informative and fascinating video. I just recently decided to get into cars so stuff like this is very appreciated! So from one Ohioan to another, thank you!

    • @6thGearGarage
      @6thGearGarage  10 місяців тому +2

      In my younger days I would have parted this truck out and scrapped the body & frame. I finally decided to take on a true challenge and although it's been a year already, it should be on the road by summer! Thanks for watching!

    • @nea4266
      @nea4266 4 місяці тому

      Makes me question my sanity, got an Opel Kadett which has similar or even bigger wholes on the driver and passanger side with doors rusted from the bottom up 🥲

  • @josephobrien9008
    @josephobrien9008 Місяць тому +2

    I am 62 and always wanted to restore an old car. A few months ago. a friend gave me a 1940 Plymouth Sedan. I'm going for it and your videos are going to get me there. Thank you.

  • @retro_88yota
    @retro_88yota Рік тому +62

    Here is a tip for easy sound deadening removal. Get a bunch of dry ice, pack it on top of the sound deadening. Once it's cold remove the ice and tap it with a hammer and it will shatter and pop right off.

    • @Will_JJHP
      @Will_JJHP Рік тому +2

      Beat me to it!

    • @madcat4563
      @madcat4563 Рік тому +5

      That's if you can get your hands on dry ice.
      (As in buy it)

    • @Will_JJHP
      @Will_JJHP Рік тому

      @@madcat4563 dry ice is dirt cheap and found in most grocery stores

    • @lupulflamand5673
      @lupulflamand5673 Рік тому +10

      Warning: if anyone tries this method use proper gloves and avoid touching the dry ice. You can get burns on your hands.

    • @vikassm
      @vikassm Рік тому

      ​@@lupulflamand5673right.. because the rest of the floor repair can be done without gloves?

  • @aerialrescuesolutions3277
    @aerialrescuesolutions3277 Рік тому +17

    The classical music is awesome, a very nice touch. Excellent video

  • @mikedonnarumma5337
    @mikedonnarumma5337 Рік тому +12

    you took what seemed like an impossible task and nailed it, mate your a legend and an education thanks

  • @Nordkampf
    @Nordkampf 6 місяців тому +3

    Wow man. I thought my truck was a goner but seeing you do this really gave me the motivation to get at it. Gave alot of good advice too when it comes cutting out rusted sheet metal. Can't thank you enough

  • @paulallenjones
    @paulallenjones Рік тому +13

    I really like your choice of music. I'm trying to motivate myself to do the floor pans on my Ford Super Duty.

    • @6thGearGarage
      @6thGearGarage  Рік тому +3

      Getting started is honestly the hardest part because it seems overwhelming. Once I got to cutting I was motivated to keep going. Then once you get to the cardboard template phase and see it all starting to come together, you're on the home stretch.

  • @grayrider-1084
    @grayrider-1084 Рік тому

    Hello 6th Gear! I especially like that you took the time to talk about the value of one tool over another, like the aviation snips versus the tin snips for cutting the sheet metal. Sharing your knowledge here is very much appreciated. I am a very amateur sheet metal welder, (MIG), myself and seeing you weld your sheet metal without too, too many "blow-throughs" was encouraging. I have a 40 year old Volvo "Brick" to do some rusty floor repair on, and your video has really inspired me to have at it! And like you indicated, after you clean up the welds, use the seam sealer over the etch-primer in order to seal up any pinholes from moisture creeping in from the other side. And by the way, your bloopers at the end are hilarious. It was great to see your sense of humor. Keep up the GREAT work: your videos are so down-to-earth, informative, and entertaining - all rolled into one! Thank you very much!

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Thanks for the comment, I really like to hear that these videos are inspiring/helping others!

  • @alain173
    @alain173 Рік тому +4

    Great channel! Keep up the good work. Following along since I’ve got an 82 4WD short bed that’s undergoing a restoration. Learning a lot from your videos. Thank you

  • @khookieman
    @khookieman 29 днів тому

    this is prob the most realistic situation that most people experience in my opinion.... many other youtube channels that claim (respectfully to them with no prejudice) they are no mechanics/craftsmen etc and were not so long ago fixing cars in parking lots and yet when they show a repair, its not just seamless, but it it feels like they have done it a million times prior, ...their "fist attempt" at it fits /goes in smoothly like a glove., in short they get it right the first time around, This guy, however, shows that for every fitting of something once but the need to remove it 10 times to get something else done prior, or for example how other people just seem to minimally weld something with the least amounts of spot/tac welds, while I seem to need a million other jigsaw puzzle pieces and a gazillion welds to plug up a hole, …you get the point...anyway I speak for myself, maybe because I ain't so talented, (or suggesting for that matter this person in the video isn't) but I certainly have the same experience and can relate. Not saying that it should be so for everyone else just that for once I don't feel envious and jealous of how other people get it right the first time round or very quickly (granted I know its video editing magic...but still)

    • @6thGearGarage
      @6thGearGarage  28 днів тому

      Thanks! I do my best to show how it really is when doing a job yourself, even any mistakes that I make and how I remedy them.

  • @milnermoss6428
    @milnermoss6428 8 місяців тому

    thanks you for putting this video together. What i like about your approach is, " you work with what you have" and don't use any fancy and expensive tools to get the job done. Well done mate!!

  • @madcat4563
    @madcat4563 Рік тому +8

    It would have been nice if we had people making replacement floor pans for old cars in my country.
    Thankfully, we don't have road salt due to know snow, except on mountains.
    Satisfying video to watch, the time flew by.

  • @camilogonzalez9183
    @camilogonzalez9183 Рік тому +3

    Awesome tips. I'm about to start the restoration of my 1993 Fox Body LX Convertible and I thought it was better to trash it, but you gave me hope. Sorry, but my car is not even close to that truck. I heard people talking Sh!÷ . Now I'm getting my baby back on the road.

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Right on… If I can save this rusty turd, then you’ve got this!

  • @doobyboy21
    @doobyboy21 Рік тому +2

    I did the same thing on my Ford Mustang but didnt ever use welding... I used automotive Floor pan sealer and rivets... Great job !

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Thanks! How did that floor pan sealer hold up? That sounds a lot easier than welding.

    • @doobyboy21
      @doobyboy21 Рік тому +3

      @@6thGearGarage So far so good ! A lot of the floor pans these days are not even welded but sealed... I used POR-15 undercarriage spray paint over the sealer for that extra added protection. This video was good reference... I do not own a welding machine so this was the best I could do... ua-cam.com/video/YEHmcPjbFXM/v-deo.html

  • @ian.lwilson7156
    @ian.lwilson7156 11 місяців тому +1

    I don’t feel so bad about the rust in my 1985 Ram 50! Wow what a mission to repair that! PS a sharp counter sinking drill bit is way more efficient than a step drill. Cool project.

    • @6thGearGarage
      @6thGearGarage  11 місяців тому

      I haven't seen a Ram 50 in ~20 years around here. They all rusted away... awesome little trucks!

  • @marchallaert7372
    @marchallaert7372 11 місяців тому

    You sir have the patience of Job. That alone is worth the time to watch this video. Your fabrication with basic tools is a great example of what can be done without all the conveniences of a full scale shop. Good job all around and your welding is great. As someone who has done a bit of this type of work myself your fabrication and attention to detail on such a rusty repair is very good. 👍🔨

  • @floridamanfishing1390
    @floridamanfishing1390 11 місяців тому +1

    Great video got me inspired. I am going to be doing the same thing to my 85 Chevy. Camaro driver's side floor pan is Pretty bad I was a little afraid to tackle this project myself. But aint not too but to do it rigth also I do have a Lincoln welder 140 mig that i Purchased from home depot so i am ready your video is definitely going to help me out. Great job sir

    • @6thGearGarage
      @6thGearGarage  11 місяців тому +1

      The biggest help is if you are able to buy preformed floor pans.

    • @floridamanfishing1390
      @floridamanfishing1390 11 місяців тому

      @6thGearGarage Thanks For the fast reply. I was able to purchase half of the side that I need I just never done this type of work before But I don't want to pay anyone either. Something I want to try to do myself After watching your video I am confident that I can do it. Also i can tell that you have Weld before because you look like this Is not your first rodeo Anyway, I do appreciate the reply Thanks again.

    • @6thGearGarage
      @6thGearGarage  11 місяців тому +1

      @@floridamanfishing1390 yes, make sure to be comfortable with your welder and familiar with the settings through practice on scrap metal first.

  • @andrethomas643
    @andrethomas643 10 місяців тому

    Thanks for the video! I'm starting work on my '84 Ramcharger this weekend, and this video was a big help.

  • @drewfleming7065
    @drewfleming7065 Рік тому

    Nice job!! Kiichiro Toyoda would be proud...Found my in the cab leak on my Ca truck. Spot weld rusted through where the water drains from the cowl under the fender, behind the hood hinge box.....would leak just sitting and filled my floor under the vinyl flooring...glad I found the water, was soaked....

  • @NINEPOINTFIVEPROJECTS
    @NINEPOINTFIVEPROJECTS 7 місяців тому

    Long video, but I watched it all. Great work! I have a 72 Pinto with rusty floor pans like yours. I was really thinking what I needed to do was impossible but now I'm encouraged to continue on. Thanks for motivating me. I subbed also.

  • @DavidAKTA
    @DavidAKTA 10 місяців тому

    Excellent how-to video! Very Informative and I like how organized it is. Videos on auto metalwork by others commonly have long boring moments as they ramble on or try to figure out what to say or do next. Not yours. I was looking for tips as I prepare to patch the floors in my '81 Trans Am. It has very small amounts of rot not nearly as bad as your truck. Very nice music choices too. Liszt, Rosini, Tchaikovsky were nice to hear. Very soothing as I go out to my garage now and try to patch as well as you. Thanks.

    • @6thGearGarage
      @6thGearGarage  10 місяців тому

      Thank you for the feedback! This really helps me figure out what kind of videos I will be making in the future!

  • @philipscudder4116
    @philipscudder4116 10 місяців тому

    This is great information! Very thorough. Thank you, and the classical music was great! Really enjoyed that part of it.

  • @toomaskotkas4467
    @toomaskotkas4467 4 місяці тому +1

    A very informative video. Thank you for explaining all the steps and the materials used.

  • @VeyronBD
    @VeyronBD Рік тому +3

    Nicely done, fair amount of work to sort that out. Also if you havent already, id recommend you check out wire wheels for the grinder, used to use them on a drill too but theyre so much faster on a grinder

    • @6thGearGarage
      @6thGearGarage  Рік тому +2

      I do have one on my grinder but I used it to clean some greasy stuff in the past so I didn't want to contaminate the clean bare metal edges.

    • @mikem5475
      @mikem5475 Рік тому

      Nothing but grinder attachments for me. A die grinder with a cut off wheel or a cut off air tool helps get in tight spots. Substitute dremel if no air

  • @franciscomontesdeoca5316
    @franciscomontesdeoca5316 Рік тому +2

    70s and 80s car and trucks toyotas are amazing.
    I have a daihatsu charmant 84 with 3k engine toyota is a super
    Car.
    The job with the truck is super,thanks.

  • @psyolent.
    @psyolent. Рік тому +2

    Great work mate, go easy on yourself with those welds mate they are fine for what you are doing here mate and will last infinately longer than all that rust!

  • @edgarkuylen276
    @edgarkuylen276 Рік тому

    Awesome video. Learned a few more tips on how to do these type of sheet metal repaurs. Thank you so much!

  • @longshotdiedtired1582
    @longshotdiedtired1582 7 місяців тому

    Bro you’re super talented!! Great job , I’ve had several of those yotos ranging from a 78-99 can’t kill them , I do like the 2.7 over the 22r but man they’re great trucks

  • @christiancozzi594
    @christiancozzi594 Рік тому +1

    Your work is absolutely incredible

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Thanks so much! I'm determined to save this truck from the scrap yard

  • @krivi7166
    @krivi7166 Рік тому +1

    Great job man!
    Greetings from Montenegro 🇲🇪

  • @nathanduckeorth806
    @nathanduckeorth806 Рік тому +1

    As bad as that heap is rusted and you fix all that,you deserve an award, 😂

    • @6thGearGarage
      @6thGearGarage  Рік тому +1

      It's taking a lot longer than expected, but slowly getting There... I like a challenge!

  • @luisalbertonavarro3166
    @luisalbertonavarro3166 Рік тому

    Excelente trabajo... como de fábrica... te felicito. Saludos desde Argentina.

  • @mt.sinairefuge5360
    @mt.sinairefuge5360 9 місяців тому +1

    great video. watched it to prepare to do similar work on my M151 military jeep

  • @bulldogstrut1
    @bulldogstrut1 3 місяці тому +1

    I like your make-shift metal break. Thanks for the tip. Fun video, BTW.

  • @user-pg1nx4vm4g
    @user-pg1nx4vm4g Рік тому

    You definitely have given me more confidence for doing this on my 80 4wd once I get the cab done everything else should be “easier”😅

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Yeah floors are a lot of work and not much fun... but I'll be happy to know they're solid.

  • @MrHarleyreinke
    @MrHarleyreinke Рік тому

    Brings you back to the eg days huh lol. I swear I feel like I've grown up with you since the forums days lol

  • @Citizenspress
    @Citizenspress Рік тому +1

    Great video, very motivating as always. I have a similar patch to do on the 87 4runner in my snow plow video, it’s by the body mount but only about the size of a fist

  • @shannonboatright4894
    @shannonboatright4894 Рік тому

    Awesome!! Great job I’m glad I live in South Georgia I don’t have to worry about all that road salt

  • @randallsemrau6911
    @randallsemrau6911 9 місяців тому

    Great instructional! Now I feel like I could do this.

  • @brenyz5013
    @brenyz5013 11 місяців тому +3

    Owe my god now my rusty rockers seem like a peace of cake !!!

    • @6thGearGarage
      @6thGearGarage  11 місяців тому

      I did these rockers in another video, at the same time as passenger floor, and it was a lot of work. But if you’re only replacing the outer skin then I agree it’s not too bad.

  • @dwo985
    @dwo985 Рік тому +3

    Nice work! I’ll be doing the same just curious if the type and gage sheet metal you used?

    • @6thGearGarage
      @6thGearGarage  Рік тому +3

      I don’t know the exact thickness, I’d guess 16 gauge? They were old test panels for automotive spray paint.

    • @wayneis100
      @wayneis100 Рік тому +2

      @@6thGearGarage not 16g maybe 20g

  • @roberthayes5037
    @roberthayes5037 6 місяців тому +1

    I think it was a job well done. I definitely enjoyed it 👍

  • @kalebgebott7044
    @kalebgebott7044 8 місяців тому +1

    Looks great you are a decent welder

    • @6thGearGarage
      @6thGearGarage  8 місяців тому

      Thanks 👍 decent is a compliment to me 😀

  • @jsvallee567
    @jsvallee567 Рік тому

    nice video man ! i did that job on many toyota since i first watch your video on the red yota and i become pretty damn good to fab my metal peices with nothing but hammer and a vice !!.. cant wait to see more about that projet

  • @FabioTomasAquino
    @FabioTomasAquino Рік тому +1

    That's a beatiful work, really amazing.

  • @Dr.Reason
    @Dr.Reason 10 місяців тому +3

    The step drill bit requires a pilot hole. It’s not made to drill its own hole, but to make an existing hole bigger.
    I think it’s usefully customary to create paper templates before cutting the old out, so you know what you are doing after the old shape is gone.

  • @productif1
    @productif1 10 місяців тому +3

    if there's a Will there's a Way... Good Job

    • @6thGearGarage
      @6thGearGarage  10 місяців тому

      Thanks, this one was a challenge!

  • @Scrapy-ih7ob
    @Scrapy-ih7ob Рік тому +3

    Done better Job than most professions do they charge 100's hr to do the same, never finish keep milking the customer till they run out money, very nice work. Better you make the patch panels look the better your work will be when finished.

  • @MylesSwann-yl3lk
    @MylesSwann-yl3lk 5 місяців тому +1

    Nice work. Looking good. I’m working on a 1980 Toyota truck as well. I have to do a similar repair. Can I ask what gauge the metal is you used. Thank you and keep up the good work.

    • @6thGearGarage
      @6thGearGarage  5 місяців тому

      The floor panels were thicker, I’d guess 14 or 16 ga. The smaller pieces I used for the rest were probably 18 ga. Thanks for watching!

  • @timkaldahl
    @timkaldahl Рік тому +4

    Back in the day, circa 2005, I used the cover of a computer case to rebuild the floor of my 81 Datsun 720.

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Great idea!! Ahhh the good old days when computer cases were still metal.

  • @mrgreezy1
    @mrgreezy1 Рік тому +6

    Anyone that knows how to do patchwork correctly will say that you should never just cut everything out all at once that’s rusted. It should be done in sections using the pieces you cut out as templates for your new pieces. cutting out large sections at once without making patterns for new pieces will make it difficult to replace and patch all the metal in a way that it was originally put together. It’s important to take measurements of the pieces you cut out and make card paper templates of all the pieces you remove so when the time comes to reconstruct everything, you don’t have to do any guesswork as to what size or measurements your patch pieces should be. The more you know 🌈⭐️

    • @6thGearGarage
      @6thGearGarage  Рік тому +2

      I understand what you’re saying, but I don’t know if I could work that way by creating templates when the metal all around it is still rusty. I like to remove all the bad and then come up with a game plan from a fresh start and rebuild it in the reverse order. Then again, I am far from a professional. I’m just a guy in my home garage with simple tools. If I ever had a high dollar project, I’d hire someone.

    • @mrgreezy1
      @mrgreezy1 Рік тому +4

      @@6thGearGarage I understand.. i’m just saying it’s a lot less guesswork. If you make panels based off of what you cut out instead of trying to guess that’s all my friend you’re finished product looks good unfortunately a lot of times when you don’t go off of making patterns off the pieces you cut there is an excess of metal introduced, or a deficiency of metal that’s creating pot canning, which is where the model pops in and out the manufacture had a certain amount of metal in mind that was beaded to prevent this type of thing bottom line your product looks good and it was just a suggestion to make things easier..

    • @6thGearGarage
      @6thGearGarage  Рік тому +1

      @@mrgreezy1 Hopefully after some more experience I'll be able to work that way. Seems like it would save a lot of time.

  • @hilalkim
    @hilalkim 24 дні тому +1

    Thanks. Wonderful work. What is the thickness of the sheet metal you use?

    • @6thGearGarage
      @6thGearGarage  24 дні тому

      Thanks! Most of what I use is 14 Gauge, but I tent to use whatever I have around, so some pieces might be 16 or 12.

  • @johnraisanen5131
    @johnraisanen5131 Рік тому

    I noticed this is old but a heat gun and a good scraper will take care of that sound deadening. Good content and keep grinding.

  • @nelashharinarain3394
    @nelashharinarain3394 Рік тому +1

    Excellent video. Thanks for sharing

  • @Irkin_Bollikans
    @Irkin_Bollikans 4 місяці тому

    Cool to see the Jim's pizza box. Haven't had a slice from there since I was a kid

  • @Dust1220
    @Dust1220 9 місяців тому +1

    What size sheet metal did you use ? Thanks for the video! Really good job!!

    • @6thGearGarage
      @6thGearGarage  9 місяців тому

      These floors were probably about 2mm thick. Some of the scrap metal that I used for fabricating the surrounding area was slightly thinner.

  • @timrhodes5263
    @timrhodes5263 Рік тому +1

    Man!! You must love that truck. Even if you finish, what’s it worth? Good luck man be safe.

    • @6thGearGarage
      @6thGearGarage  Рік тому

      The 2wd Toyotas aren’t worth nearly as much as the 4wd trucks, so I’m not exactly sure what it would be worth. Plus it’s not an original numbers matching truck, so that really makes me wonder what it would be worth. I’m going to keep it around and use it as a shop truck for hauling parts, lumber and 3wheeler. This has been a challenge to restore, but helped me learn what I’m capable of. 🙂

  • @drewfleming7065
    @drewfleming7065 Рік тому +2

    Whats your opinion on bed lining the floor? Would it help with future rust?

    • @6thGearGarage
      @6thGearGarage  Рік тому +4

      I've seen a lot of people do it, but it cold also trap moisture and cause rust if not completely sealed inside and out.

  • @enriquelopez9124
    @enriquelopez9124 Рік тому +1

    Awesome job on the Toyota pick-up

  • @Eddie-ju8eu
    @Eddie-ju8eu 4 місяці тому +1

    Is it possible the replacement floor panel that was sent to you was meant for the passengers side and upside down? That would cause the welding tab to be up for the weld and the body bolt area would then be sunken down like the factory bolt area?

    • @6thGearGarage
      @6thGearGarage  4 місяці тому

      No, I ordered both left and right sides. I imagine it was a lot cheaper for them to make them the way that they did.

  • @philippusmeyer82
    @philippusmeyer82 10 місяців тому +1

    Very informative video! Please share with me where I can buy these replacement floorpans?
    Thank you in advance

    • @6thGearGarage
      @6thGearGarage  10 місяців тому

      Thanks! There are links in the description.

  • @GTADoum
    @GTADoum 8 місяців тому +1

    I wonder about the seam sealer, because each time I dismantled interior parts, rust starts from under the sealer, these are almost the most rusted part of the sheet metal! I noticed similar about under coating, rust developing behind the undercoating. So both do not seem to protect very well against rust. Anything else can be put to better protect against rust? I'm currently doing a floor pan on an old car and maybe wanted to try without a seam sealer and checked its rust progress every year.

    • @6thGearGarage
      @6thGearGarage  8 місяців тому

      For the rust to start, there must have been bare metal exposed. Perhaps it’s starting from the outside of the panel and working it’s way in somehow? You could do finish welding and grind perfectly smooth to make one seamless piece of metal, but that takes a lot of time and skill.

    • @GTADoum
      @GTADoum 8 місяців тому +1

      @@6thGearGarage Today, I had a nice looking piece of metal with a seam sealer on the joint of two pieces. I removed it for fun, and the metal behind it was rusted! So it seems to start from the joint covered by the seam sealer. I have another old car, 1994 Honda Accord, the interior was great except on the four corners, it was perforated where there were a lot of seam sealers. I removed the sealer and patched with grey putty that has metal in it, I wanted a stronger putty. So far, no rust came back. Maybe putty seals better than seam sealer...

  • @sarisaro4148
    @sarisaro4148 Рік тому

    you are offering amazing content! hats off sir.

  • @gregboppel2511
    @gregboppel2511 Рік тому +1

    Good....JOB....I'm....impressed....👌🏻😎

  • @kodesh8751
    @kodesh8751 4 місяці тому +1

    Thanks ❤ very informative

  • @TheOkeanaSkies
    @TheOkeanaSkies 8 місяців тому +1

    Was ur cab sagging down any? I have a 97 F250 where the cab mount is detached from the floor and now the door is pinching with the front fender. Curious how would one would know where to lift the cab exactly to install new floor pan pieces to match with cab mount

    • @6thGearGarage
      @6thGearGarage  8 місяців тому +1

      This cab was not sagging, but I had a similar problem on my 1985. Here is a short video showing the repair. ua-cam.com/video/7Xkdnrsa62A/v-deo.html I would lift the cab by the other solid mounting points and support it with the door/fender in place until you can see the gaps are correct. Then repair it in that position. You may want to weld some temporary bracing in place to be sure the cab does not shift at all while you're repairing it. If it's sagging that much, it sounds like you have a lot more rot to cut out and replace than I did.

  • @MarcoAAOrtiz
    @MarcoAAOrtiz Рік тому

    At least now the driver dont fall in the road through the rust hole 😂... joke... very well done!

  • @connorthompson1789
    @connorthompson1789 4 місяці тому +1

    Angle grinder wire wheel is the way to go and you can use phosphoric acid products after it. Muriatic acid is good for cleaning small parts and works fast.

  • @nomic1012
    @nomic1012 Рік тому +1

    very good job, well done

  • @emce2pl
    @emce2pl Місяць тому +1

    50:00 what you do with it? Leave like this or wield holes?

    • @6thGearGarage
      @6thGearGarage  Місяць тому +1

      I left it like that, a few pinholes won't affect the structural integrity. Just put sealant on both sides.

  • @SophiaAphrodite
    @SophiaAphrodite Рік тому +2

    Lol looks like the cab of my Ford Ranger!

    • @6thGearGarage
      @6thGearGarage  Рік тому

      And I thought only a Toyota could rust this much!

  • @isaelmarquez671
    @isaelmarquez671 8 місяців тому +1

    Would those floor pans fit the 4x4 83

  • @indiankite7358
    @indiankite7358 9 місяців тому +2

    I have to do the same job on my truck.

    • @6thGearGarage
      @6thGearGarage  9 місяців тому

      It's a lot of work but it feels good to have it completed.

  • @Lonndog
    @Lonndog Рік тому +1

    Since your floor mount was rusted away gow did you find where the original hight and position for the new one you fabricated? Thanks and continued luck on your project.

    • @6thGearGarage
      @6thGearGarage  Рік тому

      I kind of just guessed and set it on top of the body mount bushing to figure out about where it should be.

    • @jimw6991
      @jimw6991 11 місяців тому +1

      ​@@6thGearGarageI would be a little worried about stiffness of the body mount bracket. The original had stiffening darts that your piece didn't. There is a channel called Fitzees Fabrication, he does rust repair with simple tools, check it out. He makes ribs using a hammer and a vise plus stuff he had laying around.
      Compared to what you started with your repair is good. Thanks for sharing,

    • @6thGearGarage
      @6thGearGarage  11 місяців тому

      @@jimw6991 I have been thinking about that as well. when I pull this cab off of the frame, I'm going to stand it up and take a closer look at that area to see if it can be reinforced.

    • @jimw6991
      @jimw6991 11 місяців тому

      @6thGearGarage You should be able to add a welded gusset to your bracket on each side of the body mount cushion (doughnut). You want your frame very stiff compared to the body mount to get the isolation out of the system.

  • @kevinmerrill8074
    @kevinmerrill8074 Рік тому +1

    I found a cup wire grinder wheel cuts right through Seam sealer effortlessly right to the metal.

  • @glen4130
    @glen4130 Рік тому

    Nice work saving one from the crusher.

  • @davidcook3101
    @davidcook3101 10 місяців тому +1

    Were you using a flux core welder?

    • @6thGearGarage
      @6thGearGarage  10 місяців тому

      No, I used solid .023 wire with gas.

  • @prawnstar9213
    @prawnstar9213 10 місяців тому +3

    I found 1970s pirate treasure in my old mustang after removing the seats and carpet.. lotto tickets.. lighters.. and whole soft packs of cigs

  • @黃翔榆-y9v
    @黃翔榆-y9v Рік тому +1

    感恩了解,謝謝分享!

  • @jacobmcnamara3533
    @jacobmcnamara3533 27 днів тому +1

    Over a year old but I see your still veiwing comments witch is amazing, thank you! But question for y’a! I have a 2008 ford ranger has a pretty big rot whole in the floor. Wondering what main requirements of tools I need and prices? Maybe. I also understand could be different area so different price range and not same vehicle. But is it worth going out and buying some tools to do it myself or just send it off to a shop. But would it also even be worth having someone else put a floor pan in? And again I understand could be different areas (I’m from Ontario Canada) but if I don’t care about looking oem factory could I get away patching/covering hole, (hole is approximately 8 inches wide, by roughly a 1-1/2ft long) and be able to pass saftey with new video AI saftey law? Not expecting you to have answers but worth a shot to me!
    If I do decide I’m doing it. Definitely will be on a budget😭😭😂😂

    • @6thGearGarage
      @6thGearGarage  27 днів тому +1

      Hi, prices are always increasing, but I have links to the tools I used in the description. That should give you an idea on the prices. If you have the tools, space, and time, it's worth repairing yourself. I'm unsure about laws in Ontario, but there are no safety laws or inspections here in Ohio. You can drive any rusty heap on the roads, as long as all the lighting works properly. I think when done properly, there is no structural integrity taken away, only added. So it's only going to be more safe than it was.

  • @zbsbadanilmuhikmah1944
    @zbsbadanilmuhikmah1944 5 днів тому +1

    Amazing bro

  • @aguilayserpiente
    @aguilayserpiente 27 днів тому +1

    How does one decide, when to remove the body for rusted panel replacement?

    • @6thGearGarage
      @6thGearGarage  27 днів тому

      I don't fully understand the question. But removing the ca wouldn't have made the repair much easier in this case. The only time removing the cab made it easier was to clean up the welds on the underside of the floor and apply seam sealer there.

  • @MrScientifical
    @MrScientifical Рік тому +1

    GOOD TO SEE YOUR STILL THROWING OUT NICE VIDEOS THAT ARE VERY EDUCATIONAL 👊🏻👍🏻💪🏻✌️

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Thank you! You've been subscribed since the beginning, when I only had a couple thousand subs. I appreciate that!!!

  • @АлександрПрокофьев-д6п

    Лучше использовать резиновый шпатель или кисть(пальцы можно не плохо порезать)

  • @theschwarts
    @theschwarts Рік тому +1

    Good job!

  • @AJVAN_
    @AJVAN_ Рік тому +1

    Is weld through primer actually zinc spray? Because I can't buy that primer anywhere in europe

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Yes, it does contain some Zinc, but I'm unsure of the other ingredients that make it different from a Zinc spray or Zinc based primer.

  • @sigmafastener
    @sigmafastener Рік тому +1

    I will certainly clean up all the surface rust i can reach on the chasis before putting a new floor pan on top of it. That's "once in a lifetime" opportunity to have that part exposed.

    • @6thGearGarage
      @6thGearGarage  Рік тому

      Excellent, I would have done the same but this frame is too rotted. I have a better one from a parts truck that I restored to put this cab onto: ua-cam.com/video/gmFx6OUw7Xo/v-deo.html

  • @domenickpace3450
    @domenickpace3450 Рік тому +1

    I believe rocker panel first then floors??

    • @6thGearGarage
      @6thGearGarage  Рік тому

      I think either method would work. I started with the floor because it was the most rusty and the rocker panel was pretty good. On the passenger side, I did the rocker panel and floor at the same time: ua-cam.com/video/JrmNcHkoDYs/v-deo.html

    • @domenickpace3450
      @domenickpace3450 Рік тому

      Looking gd .Just getting started on removing rust myself. good to see u can make the bends needed with vise.

  • @rotorway133
    @rotorway133 10 місяців тому +1

    Good job!!

  • @Stomparr
    @Stomparr 4 місяці тому +1

    Why do floor pans have raised and dipped impressions fabricated into them???? Sorry new to this sort of stuff.

    • @6thGearGarage
      @6thGearGarage  4 місяці тому +1

      Good question! It adds extra strength to make them more rigid.

  • @dimitrijesavkovic2794
    @dimitrijesavkovic2794 4 місяці тому +1

    as a welder the only thing i can say is that you dont need that much gas, you can go to 10 psi or even lower for stuff like that

  • @ryonakimura56
    @ryonakimura56 9 місяців тому

    You sir have good taste in music.

  • @stilliraise9201
    @stilliraise9201 4 місяці тому +1

    All is good . But what if there is no floor panel in any autobody shop to buy. I would have to make my own floor panel

    • @6thGearGarage
      @6thGearGarage  4 місяці тому

      Yeah You'd have to start with a piece of sheet metal and fabricate your own, like I did with the smaller sections of this floor, but you'd be fabricating the entire thing. Large flat sheets of steel tend to flex. I'd use sheet metal 2mm thick so that the floor doesn't flex when you rest your feet on it.

    • @stilliraise9201
      @stilliraise9201 3 місяці тому +1

      ​@@6thGearGarage2mm? Is this 1/8 inch plate?.

    • @6thGearGarage
      @6thGearGarage  2 місяці тому

      2mm is thinner than 1/8". 1/8" is more suited for a frame repair.

  • @turbinkowy
    @turbinkowy 8 місяців тому

    28:21 The kitten 🥰 reminded me that I should give a like

  • @staticclutch9932
    @staticclutch9932 Рік тому +2

    Would the pickup floor pan fit an 88 4Runner?

    • @6thGearGarage
      @6thGearGarage  Рік тому +2

      Yes it should, they are the same body until after the doors.

    • @staticclutch9932
      @staticclutch9932 Рік тому +1

      @@6thGearGarage okay I will double check to make sure thanks dude

    • @Random_Car_Guy
      @Random_Car_Guy Рік тому +1

      @@6thGearGarage Would the floor pan fit an Extra Cab pickup too? or its only for a regular cab.

    • @6thGearGarage
      @6thGearGarage  Рік тому

      @@Random_Car_Guy yes it would, Xtra cab is the same from the seats forward.

    • @Random_Car_Guy
      @Random_Car_Guy Рік тому +1

      @@6thGearGarage Alr thx man I’m 16 and I recently bought a 1988 xtra cab to help me learn how to work on cars I did an oil change and changed the parking brake cable. Now I gotta do the engine belts and floor pans

  • @enriquelopez9124
    @enriquelopez9124 Рік тому +2

    I am surprised you didn*t cut all the good metal from the parts truck to replace all the rusted parts from the blue pick-up, it would cut cost down it has all the shapes & cont9urs of the pick-up.

    • @6thGearGarage
      @6thGearGarage  Рік тому +1

      I would have but the southern truck's floor was just as bad as the ohio truck's floor.

  • @col8981
    @col8981 Рік тому +1

    Well done

  • @flyprincess69
    @flyprincess69 Рік тому +1

    Pretty Amazing 🎉🎉🎉🎉

  • @TheSunChoise
    @TheSunChoise 11 місяців тому +1

    Thank for music!

  • @davidcook99
    @davidcook99 Рік тому +1

    That's interesting that you said the welds on the body mount bracket wasn't your best. Weld through primer is a weld contaminant.

    • @6thGearGarage
      @6thGearGarage  Рік тому +1

      Good point! Also, thanks for defending my subpar welds. I'm a decent welder but some days are better than others :)