A good source of glass sheets is old refrigerator shelves! Nice and thick, and tempered. And cheap, find them on the side of the road or a recycle center for pennies. Safe trip Jordan!
Safe travels Jordan, Strawboard is a great product and have used it for making patterns for years I get it from Upholstery supply stores like Nolans and they would be cheaper than the craft stores. Cheers Greg
An amazing tutorial on a process that I never knew was possible! Awesome cheap alternative for the backyard guy that can't afford a CNC machine. You're way of walking us though is spot on and so thoughtfully planned out and explained! Safe travels and can't wait to see what you and Karl get into! A-and a Josh walk on (food not bathroom!), drink! Go Bennetts Customs, keep moving forward!
Excellent video! You are a really good teacher. The process was clearly explained and easily followed. There are a lot of great craftsmen on UA-cam, but not many great teachers. Thank you for giving the hobbyist a method to create parts without a CNC. I’ve used my plasma cutter successfully for straight lines, but needed this idea for curved pieces. This will open up new possibilities for me, and others like me!
Jordan, so your saying I don't need a CNC table. LOL!!!! As a retired Draftsman, I think I got this. Your explanation technique and doing a tutorial "only" is spot on.
@@bennettscustomsco well done Jordan. Yes CAD and CNC is all the buzz, but there are loads of used drafting tools cheap to be had. The Drafting techniques are identical, computer or paper. CNC tables take up space too. You made the hobbiest duplication a breeze. Thanks
For cutting circles or arcs for your template you can find a X-acto knife holder for the compass. Many older sets came standard with them and I have seen some advertised for newer models.
OMG! This video is so helpful! I had never heard of straw board before. Thanks a million for sharing your tips and techniques!! You have a new subscriber!
I use 3/16 or 1/4 rod to make cutting patterns. Mild steel, super cheap, bends like butter by hand or using a pattern. I tack it or clamp the ends. Plasma rides against it smooth. I cut one side then flip for the other side if needed. works for me.
I made circular, square, and rectangular templates of different sizes on clipboards I got from Amazon. Very handy. I will try and find some strawboard to make other types of templates. Thanks for the tips.
Wonderful and insightful video. For those of us that have designed our own templates to do stained glass, this type of template layout made so much sense! Thank you so much for bringing it all together!
This video is excellent, thank you for the time. My local Joann's fabric, Michael's craft store, and Hobby Lobby craft stores have never heard of Strawboard Cardboard. Is this similar to poster board? I'll go after work and find out!!
Great video. At some oint I want to make a CNC plasma cutter, but until then I was planning on doing something similar using thin wood templates cut out with my wood cutting CNC machine to cut out the templates... but I really like your cardboard idea better. I conveniently have a CNC laser cutter that will cut out cardboard templates easier than wood and way way cheaper... I use software called Lightburn to drive the laser cutter and it has the perfect feature for this, it lets you draw an object and then clone it as an offset object with the offset either inside or outside so cloning it with a 3mm inside offset (or whatever required for your particular plasma torch) makes it super easy to go from drawing to cardboard template fast.
@@bennettscustomsco thanks Jordon, I have access to a similar machine but it didn't have a manual and I couldn't find anywhere that mentioned pressure. I did use it but found it really hard to to cut with, I am going to have another go with your tips.
Very well explained. It’s always a treat to watch your channel! I’ll be making an order today 19th 01st 24. My grandson Lewis needs a hoodie and maybe a t shirt.. cheers.
7:15 "Radius" is for circles... "Perimeter" is general, for every form, even for circles. 22:22 The legs are incapable for fine-motoric-movements, so, you surely assisted your legs with smaller upper-body- and arm-movement, but it´s good that you underline the use of your legs, cause many won´t notice it by themselves for ages...!!! Thanks...!!!
In the safety part of the plasma cutter owners manual it says DO NOT drape the cutter torch over or around your body.. Good thing you don't have a pacemaker. Avoid arrhythmia and/or acute myocardial infarction also as magnetic field exposure increases, mortality rates increase for these two reasons.
One method to measure the offset is to simply make a short cut from the template material you will be using. Then measure from the edge to whichever side of the cut you require and that is exactly your offset.
for smaller projects, you can design and layout in a program such as CorelDraw or Illustrator (there are some free programs as well), then send file to laser cutter/engraver and cut perfect and clean. my machines max size is 12" x 24", however, lasers have larger bed sizes. Been using lasers for 30 yrs.
Great tips and well explained, If you can drive one of the free 2D CAD programs then you could draw the shape, print and then glue to the strawboard with spray contact glue like ADOS F2, then just cut to the printed line. It would be easy to create an offset allowance and place reference points like circle center marks etc :-)
Im an old 80 yrs lifelong iron burner welder and this new tech is serious important. I just bought an ArcCaptan 50 amp plasma cuter and don't know how to use it. Still in box. Couple dissappointments are that it's not a piolet arc and wanted to do light duty fieldbrepairs with a good generator and pancake compressor what size generator do Inneed?? Thanks just r. Now it looks like I cant. Have 30 amp 120. Help?
Hey Jordan. New to the channel and the plasma world. At 8:50 couldn’t you just run the straw board through a router table with a 45* bevel so the shield (conical bit) accurately rides the edge of the stencil? Or even just use a inlay set to trim off the bit you were doing with math in the first place? (I’ve been a hobbyist maker/tinkerer for a long time but I’m brand new to plasma cutting so forgive me if I’m off the mark or ignorant of limiting factors)
It just seems like a router would speed up the process substantially and remove all the possibility of trimming wrong if you used the bushings intended for inlays. It could just zip off your desired amount in seconds. Though your video provides an excellent solution for someone without the extra tools
That was the best plasma cutting tutorial I have seen. Also, as a first time viewer, new subscriber, I found it interesting listening to your hybrid Canadian/Aussie accent. How long have you been in Australia?
Hola buenas noches desde México, excelentes videos ,me gusta mucho lo que hacen un fuerte abrazo, desconozca si se pueda traducir al español sus videos.
If the size of your final piece isn't critical, I'm assuming that you don't need to trim the template? I'm thinking about using this technique to create artwork for signs and decorative metal work elements. Thanks for doing this it's great.
Liked the video. I want to use a plasma cutter to create artwork and looking into the plasma cutter I should purchase. Obviously you could not use this method with a pilot arc cutter. If I was to use this template method I would cut out the straw board templates using my laser cutter.
I got no idea what a straw board is, but I think if you got a plotter or a laser cutter, you can definitely cut out templates with a computer. It would allow you to precisely cut repeated shape on the plasma.
Yes, I think you could use a CAD (not cardboard :), print the design in the correct scale and then glue it on the strawboard. Then you could subtract the necessary 3 mm directly.
I've never used a plasma cutter......I've got a Multiplaz 3500 plasma welder that also came with a cutter so maybe I'll give it a go to see what it can do.
Just come across this and wow is it interesting and have just subscribed, certainly very informative. With what you call strawboard, what is the actual thickness that you use?
A dedicated drag nozzle isn't strictly needed. A light film of kitchen spray like Pam works fine to prevent the tip from grounding. Or rough it out over masking tape and just cut thru it. For straight lines, I rip pieces of thin pine that the nozzle shoulder can rest on and keep about a 1/16 stand off. Miller 375. If the metal still has its mill finish, shorting the tip won't happen.
Its really a tradeoff though doing that. Youre limited by the buildplate size and material. I dont want a plasma torch anywhere near pla or asa. At that point if youre going to go through the trouble of modeling something in cad why not just cnc it instead? Generally you use plasma by hand for one off cuts so its also good pratice and much faster to make the template by hand.
You can join multiple bed sized pieces together to make something bigger. This still allows you to cut complex geometry even on large pieces with the need (and cost) of a plasma cnc.
My welds are literally all over the world apprenticed in black smith shop as a kid and went to Lincoln school in NewOrleans certified in 69 at Avondale ship yards. Offshore drilling platforms bridges high steel.piorlined muk.vooling towers. Head of the fan shops. I thought the plasma torch was going to be quicker and cleaner. This is a lot of bullshit. I'm a member of NewOrleans out of local 1098 pipe pressure vessels. I could have laid out and built critical accurate projects in less time than all this cardboard business. I use cardboard for test parts when I'm working on expensive materials..I bought an arc captain 50 amp plasma torch because in it's description it stated it would work on Robot table ( haha Chingleexe) so I naturally assumed that meant it was a piolet arc. That was not true it's a scratch arc. So no cad no use to me. I'm an accredited fab pro. And this would only cost me time. Your article was interesting but I'm 80 and don't have that much time to drag me down. Enjoy Canada. Aye? Dandahermit
I keep hearing people calling a millimeter a mil. A mil is 0.001” (or a tenth of a cent). A millimeter is 0.039 inches approximately. Big difference! Why can’t we just call it what it is?
Not one to use a lot of metric measurements. It is nice to hear the correct verbiage. No criticism just saying. To be safe always check to see if your on the same page with the information you watch and listen to. We all use slang or abriviations,😊 some we know some we don't.
A good source of glass sheets is old refrigerator shelves! Nice and thick, and tempered. And cheap, find them on the side of the road or a recycle center for pennies. Safe trip Jordan!
Great tips!!!
i prefer use piece of public place floor mat. it is very hard to wear, immune to oil etc.@@bennettscustomsco
Great tips... You and Karl are a dynamic duo!
Thanks pal! 👍
A timely video as I just got a new to me Miller plasma! Have a safe and enjoyable trip! Take care
Safe travels Jordan, Strawboard is a great product and have used it for making patterns for years I get it from Upholstery supply stores like Nolans and they would be cheaper than the craft stores. Cheers Greg
Yes! Another great tip here. Art stores always charge a small fortune
An amazing tutorial on a process that I never knew was possible! Awesome cheap alternative for the backyard guy that can't afford a CNC machine. You're way of walking us though is spot on and so thoughtfully planned out and explained! Safe travels and can't wait to see what you and Karl get into! A-and a Josh walk on (food not bathroom!), drink! Go Bennetts Customs, keep moving forward!
Have a safe trip, Jordan. Hope to see some videos with yourself and Carl.
Thanks, you are a great metal artisan and a fantastic teacher.
I just got a plasma too. Cant wait to get started with the template cuts.
Great video with lots of good information explained simply for us beginners. Thanks
Thank you for an excellent tutorial and it's so nice to see a fellow left handed person working.
Excellent video! You are a really good teacher. The process was clearly explained and easily followed. There are a lot of great craftsmen on UA-cam, but not many great teachers. Thank you for giving the hobbyist a method to create parts without a CNC. I’ve used my plasma cutter successfully for straight lines, but needed this idea for curved pieces. This will open up new possibilities for me, and others like me!
Jordan, so your saying I don't need a CNC table. LOL!!!! As a retired Draftsman, I think I got this.
Your explanation technique and doing a tutorial "only" is spot on.
Well… I’m saying having a cnc table would be the dream hahab
@@bennettscustomsco well done Jordan. Yes CAD and CNC is all the buzz, but there are loads of used drafting tools cheap to be had. The Drafting techniques are identical, computer or paper. CNC tables take up space too.
You made the hobbiest duplication a breeze.
Thanks
For cutting circles or arcs for your template you can find a X-acto knife holder for the compass. Many older sets came standard with them and I have seen some advertised for newer models.
Useful information Jordan , thank you.
Thank you Jordan!
OMG! This video is so helpful! I had never heard of straw board before. Thanks a million for sharing your tips and techniques!! You have a new subscriber!
I use 3/16 or 1/4 rod to make cutting patterns. Mild steel, super cheap, bends like butter by hand or using a pattern. I tack it or clamp the ends. Plasma rides against it smooth. I cut one side then flip for the other side if needed. works for me.
I made circular, square, and rectangular templates of different sizes on clipboards I got from Amazon. Very handy. I will try and find some strawboard to make other types of templates. Thanks for the tips.
You make it look easier than it actually is. Well done!
Wry good video!! Thank you for making it.
Wonderful and insightful video. For those of us that have designed our own templates to do stained glass, this type of template layout made so much sense! Thank you so much for bringing it all together!
This video is excellent, thank you for the time. My local Joann's fabric, Michael's craft store, and Hobby Lobby craft stores have never heard of Strawboard Cardboard. Is this similar to poster board? I'll go after work and find out!!
Bloody great video mate ,I can’t wait to try it ,can’t stress how helpful this idea is
Cheers from down south
Thank you sir and have a blessed day America
Thank you for going to the trouble to make this video, I have learnt several things that will improve my plasma work😎
Glad to help!
Great video. At some oint I want to make a CNC plasma cutter, but until then I was planning on doing something similar using thin wood templates cut out with my wood cutting CNC machine to cut out the templates... but I really like your cardboard idea better. I conveniently have a CNC laser cutter that will cut out cardboard templates easier than wood and way way cheaper... I use software called Lightburn to drive the laser cutter and it has the perfect feature for this, it lets you draw an object and then clone it as an offset object with the offset either inside or outside so cloning it with a 3mm inside offset (or whatever required for your particular plasma torch) makes it super easy to go from drawing to cardboard template fast.
Good video great tip never knew about the cardboard.
This is a very helpful video. You’re very thorough. Thank you for the tips. 👍🏻👍🏻
Impressed with what you do with the hand held plasma torch, out of curiosity what pressure do you run the air at?
About 75 Psi from memory, I also believe that’s the recommend pressure from the manual
@@bennettscustomsco thanks Jordon, I have access to a similar machine but it didn't have a manual and I couldn't find anywhere that mentioned pressure.
I did use it but found it really hard to to cut with, I am going to have another go with your tips.
Tons of useful tips, thanks a lot for sharing. Cheers from the Mighty Alberta- Canada!!!
Very well done.
First time viewing your videos. This was excellent!! I'm off to watch more! I'm sure your trip is over by now, but I hope it was enjoyable.
Very well explained. It’s always a treat to watch your channel! I’ll be making an order today 19th 01st 24. My grandson Lewis needs a hoodie and maybe a t shirt.. cheers.
0 by the way Lewis loves Karl’s fast cut table. Tim.
Thanks for the support Tim!
I have a 45 watt laser engraver, I could probably cut my templates out of the straw board with it. Thanks for getting the gears in my head turning.
7:15 "Radius" is for circles... "Perimeter" is general, for every form, even for circles.
22:22 The legs are incapable for fine-motoric-movements, so, you surely assisted your legs with smaller upper-body- and arm-movement, but it´s good that you underline the use of your legs, cause many won´t notice it by themselves for ages...!!! Thanks...!!!
Great tips ! I like the use of legs both you ad Karl rock
In the safety part of the plasma cutter owners manual it says DO NOT drape the cutter torch over or around your body.. Good thing you don't have a pacemaker. Avoid arrhythmia and/or acute myocardial infarction also as magnetic field exposure increases, mortality rates increase for these two reasons.
Nice video Jordan, well explained and demonstrated. Cheers
One method to measure the offset is to simply make a short cut from the template material you will be using. Then measure from the edge to whichever side of the cut you require and that is exactly your offset.
You & Karl should be a craka show, maybe Brent as well ha ha ha.
Thanks for the tips
for smaller projects, you can design and layout in a program such as CorelDraw or Illustrator (there are some free programs as well), then send file to laser cutter/engraver and cut perfect and clean. my machines max size is 12" x 24", however, lasers have larger bed sizes. Been using lasers for 30 yrs.
Great video. You taught me some new skills. Thank you so much.
Great tips and well explained, If you can drive one of the free 2D CAD programs then you could draw the shape, print and then glue to the strawboard with spray contact glue like ADOS F2, then just cut to the printed line. It would be easy to create an offset allowance and place reference points like circle center marks etc :-)
Очень познавательно, спасибо за урок!
Awesome tips mates, thank you.great vid.
Im an old 80 yrs lifelong iron burner welder and this new tech is serious important. I just bought an ArcCaptan 50 amp plasma cuter and don't know how to use it. Still in box. Couple dissappointments are that it's not a piolet arc and wanted to do light duty fieldbrepairs with a good generator and pancake compressor what size generator do Inneed?? Thanks just r. Now it looks like I cant. Have 30 amp 120. Help?
Good stuff Jordan. Does aluminum, say 3/16" thick create more slag because it's softer than plate steel?
Can do but if you get the settings and speed right it cuts clean!
Hey Jordan. New to the channel and the plasma world. At 8:50 couldn’t you just run the straw board through a router table with a 45* bevel so the shield (conical bit) accurately rides the edge of the stencil? Or even just use a inlay set to trim off the bit you were doing with math in the first place? (I’ve been a hobbyist maker/tinkerer for a long time but I’m brand new to plasma cutting so forgive me if I’m off the mark or ignorant of limiting factors)
It just seems like a router would speed up the process substantially and remove all the possibility of trimming wrong if you used the bushings intended for inlays. It could just zip off your desired amount in seconds. Though your video provides an excellent solution for someone without the extra tools
Nice done.
Thank you
That was the best plasma cutting tutorial I have seen. Also, as a first time viewer, new subscriber, I found it interesting listening to your hybrid Canadian/Aussie accent. How long have you been in Australia?
Hola buenas noches desde México, excelentes videos ,me gusta mucho lo que hacen un fuerte abrazo, desconozca si se pueda traducir al español sus videos.
Strawboard is also called boxboard and 48oz is 3000u(microns)
i like the car grill with the female form insert.
I run the square tips and the edge of the tip to the cente of the tip is also 3mm
Thanks for posting this video. I've had a couple of compasses & they were both junk. What is the brand of that one you're using, got a link?
using a laser to cut cardboard templates to use with hand plasma torch sounds like a winner.
Thanks for sharing
Great video mate, have you tried the contact tips the are parallel no taper
If the size of your final piece isn't critical, I'm assuming that you don't need to trim the template? I'm thinking about using this technique to create artwork for signs and decorative metal work elements. Thanks for doing this it's great.
Safe trip Canada, Hi to Karl
Was that a drag type tip on your plasma, or regular tip?
Regular, I seem to like them better than the drag style ones
Good video 👍
Liked the video. I want to use a plasma cutter to create artwork and looking into the plasma cutter I should purchase. Obviously you could not use this method with a pilot arc cutter. If I was to use this template method I would cut out the straw board templates using my laser cutter.
I got no idea what a straw board is, but I think if you got a plotter or a laser cutter, you can definitely cut out templates with a computer. It would allow you to precisely cut repeated shape on the plasma.
Yes, I think you could use a CAD (not cardboard :), print the design in the correct scale and then glue it on the strawboard. Then you could subtract the necessary 3 mm directly.
Uhh, you should get a heavy and light Olfa cutter. They are the best. Like industrial scalpels.
If you have several repetitive parts to cut, would a more durable material like Hardboard be acceptable as a template?
Do you have a link for your safety pants?
Would chip board be similar? I'm trying to find a source.
I've never used a plasma cutter......I've got a Multiplaz 3500 plasma welder that also came with a cutter so maybe I'll give it a go to see what it can do.
Try turning the air pressure up😊
Is that the same as chipboard? any links to an online store?
Where does one get " strawboard"?
Just come across this and wow is it interesting and have just subscribed, certainly very informative. With what you call strawboard, what is the actual thickness that you use?
I would say it’s about 2mm or 1.6mm even I can measure accurately
Thank you
Having a hard time finding straw board in the usa. Any hints from your audience?
I use poster board works for me on thinner material.
Masonite board is available at Home Depot.
have you tried chipboard
It is more work to get a really clean cut in chipboard than masonite.
21:00 for the first cut
Do you drag the nozzle, or do you have a stand-off?
A dedicated drag nozzle isn't strictly needed. A light film of kitchen spray like Pam works fine to prevent the tip from grounding. Or rough it out over masking tape and just cut thru it. For straight lines, I rip pieces of thin pine that the nozzle shoulder can rest on and keep about a 1/16 stand off. Miller 375. If the metal still has its mill finish, shorting the tip won't happen.
Thanks
That was cool
Get a 3d printer to make accurate templates or find a friend that has one. You will be able to make incredibly accurate and detailed jigs.
Its really a tradeoff though doing that. Youre limited by the buildplate size and material. I dont want a plasma torch anywhere near pla or asa. At that point if youre going to go through the trouble of modeling something in cad why not just cnc it instead? Generally you use plasma by hand for one off cuts so its also good pratice and much faster to make the template by hand.
Just use a cnc plasma cutter, baahaa. 😂
You can join multiple bed sized pieces together to make something bigger. This still allows you to cut complex geometry even on large pieces with the need (and cost) of a plasma cnc.
Where can I buy Strawboard from?
is your plasma tip touch the metal???or i see the insert which goes on plasma tip
You can rest it on the work and drag it,
hi
why do some people wear welding helmets
when using a plasma cutter,
would i be fine just using safty glasses
It generates ultraviolet light. www.cdc.gov/niosh/hhe/reports/pdfs/2016-0027-3260.pdf
What kind of glasses are you wearing
👍🏻
Você corta com o bico em costodo
Hello, sorry for my bad english.
How do you call this ?
I want to buy it, where can i find it?
Thank you
Excellent video. Still trying to figure out your accent. 😅
Great video, thanks! But, it’s “millimeters” NOT “mil”. A “mil” is 1/1000 of an inch, mot metric, but imperial.
Shylock wants big boom boom
wearing my welding helmet plasma cutting I can’t see my lines so have been using sunglasses is this safe
I do it, not sure if it’s safe?
Maybe use with your helmet set on grind? The helmet lenses have full UV block.
Use. Just use. There’s no need to use the word utilize. You’re not utilizing the machine, you’re using it.
In my experience you shouldn't touch the metal with the tool.
Consumable will go faster but I’ve never had an issue with making contact
Not sure this is for beginners maybe little more advanced
My welds are literally all over the world apprenticed in black smith shop as a kid and went to Lincoln school in NewOrleans certified in 69 at Avondale ship yards. Offshore drilling platforms bridges high steel.piorlined muk.vooling towers. Head of the fan shops. I thought the plasma torch was going to be quicker and cleaner. This is a lot of bullshit. I'm a member of NewOrleans out of local 1098 pipe pressure vessels. I could have laid out and built critical accurate projects in less time than all this cardboard business. I use cardboard for test parts when I'm working on expensive materials..I bought an arc captain 50 amp plasma torch because in it's description it stated it would work on Robot table ( haha Chingleexe) so I naturally assumed that meant it was a piolet arc. That was not true it's a scratch arc. So no cad no use to me. I'm an accredited fab pro. And this would only cost me time. Your article was interesting but I'm 80 and don't have that much time to drag me down. Enjoy Canada. Aye? Dandahermit
I keep hearing people calling a millimeter a mil. A mil is 0.001” (or a tenth of a cent). A millimeter is 0.039 inches approximately. Big difference! Why can’t we just call it what it is?
.A mil is short for milli.... and yes that is a 1/1000th.
1/1000 of a metre.... this is 'what it is'.
O.001 is a thou, not a mil.
0,001 mm is called micron in not retarded units
Not one to use a lot of metric measurements. It is nice to hear the correct verbiage. No criticism just saying. To be safe always check to see if your on the same page with the information you watch and listen to. We all use slang or abriviations,😊 some we know some we don't.
You're both correct. "Mil" means different things depending on where you are. There is more to the world than the USA. Deal with it.
I believe most of the world has no idea what an inch is or .001 inches
What is wrong with this guy?