What impresses me most watching this is how calm everyone is, no one is in a hurry, every task is being done methodically and with precision. Everyone knows their job and how to pace it so there’s no rushing around. This is calm precise work by highly skilled and experienced operators. A joy to watch.
@johnfisher7143 What? They are supposed to run around like ameritards screaming OMG? WTF do you expect adults to be doing with materials that can non only crush a person but many times sear them perfectly while doing so.
That forklift operator handling that hot puck on the press was blowing my mind. How freaking skilled do you gotta be to operate a hydraulic machine of that size with 100% manual control to manipulate those tongs like they were your own two hands. 🍻 I’d buy him a beer a sign of respect.
The press and forklift operators working in unspoken harmony was a thing of beauty to watch. Both true masters of their machinery. So impressive when even a small mistake would prove costly at best, very dangerous at worst!
Actually, that forklift is not going to hurt those hot steel billets at all. The forklift can turn over, spin around and go 50MPH and stop and nothing is going to happen to those steel billets....nothing!
У нас в россии изначально заготовки делаем круглые и после проделывания отверстия манипулятором заготовку ставим на ребро и прессом придаем нужную форму,только стол совершает возвратно-поступательные движения.
@@СергейБаканов-н8к Чубайса конечно не было но и заводов нет Например в Москве было два завода 1ГПЗ и 2 ГПЗ Сейчас торговые центры До 70 тысяч работающих в три смены Один только цех насчитывал около 1200 человек
Forklift operators really impressed me One thing I noticed is no one was wearing safety glasses especially when blowing metal chips, I did a lot of welding and had to have metal fragments drilled from my eyes twice, trust me it isn't a pleasant experience as soon as the numbing agent wears off
THANK YOU! Also, you’d think they would set up their earlier steps with tighter tolerances so they wouldn’t have to shave off as much later, but I’m sure someone did a cost analysis.
@@Ratelheart yeah man, they do not know what they are talking about. My family ran a precision machine shop for decades. This team is running on par with the amount of waste that nearly all forge and fabrication shops do. And honestly, most modern fabrication is done by outsources a steel plates, usually extruded and not forged, and then machining the ring out of it and then the gears and raceways for the bearings. This ads way more waste. What you do not see though, is that many times the waste can be sent to a recycler that can use it, and melt the scrap into things like steel rods or or basic metal plates were virgin steel is not required. This video shows them reclaiming all the waste in one way or another.
It's amazing to see how fast steel at 1,200C oxidizes in contact with the atmosphere.....all that stuff that keeps falling off is rust. It's also impressive how the operators of those lifts can handle white hot steel billets as though they're tea cups.
@@mlentsch you get it the right temperature to form new grain. The new microstructure lets the steel be expanded isotropically (evenly in all directions), as the previous imperfections of the steel are basically taken out.
From start to finish I didn't see any wasted movements. No fooling around. No grab ass. Just men doing their jobs. I used to be in the machine business, and this was a joy to see. Nice to see a lot of American products being used, too.
@@wad-n4bКогда т72 клепали на Уралвагонзаводе Юж Корея кроме одежды и обуви и париков ничего на экспорт не производила. Хотя конечно шутка удалась.:) Молодцы корейцы, за 40 лет мощный скачек.
@@evgen7499 Ну и? Эта самая Юж Корея очень крепко подняла технологию судостроения. Не было - появилось. Это на самом деле технология - блочный принцип, не запатентуешь. До них лидером была Япония. В Японию судостроение уже не вернется. Корейское судостроение тоже сдохнет. По простой причине - не хватает на их территориях места и ресурсов для металлургии полного цикла. Деньги не замещают ресурсы. Показанный заводик - повод задуматься. Поковки - сложная технология, гораздо сложнее, чем показано. И оборудование соответствующее, очень дорогое. Все остальное - мелочи жизни, ровно так сто лет делают. Даже на верстаках сэкономили. Разумно. Я к чему? Если у Вас есть мнение, задумайтесь - а почему люди поступают именно так? Не забывайте - не только Вы учитесь, не только Вы хотите жить хорошо. Вы ж не мать-кобра Урсула, и не Камала...
@@evgen7499 До конца 19-го века Япония колеса не знала. Привезли технологии. Так и в Корею привезли. Ну и? Показаны не то что приличные - замечательные технологии. Имеют корейцы к этому отношение? Да. Очень хороша конструкторская проработка. Очень серьезная металлургия (не знаете что такое - погуглите). Посмотрите - как красиво технически все решено. Зачем вонять! Я, кстати, оценил глазами профессионала. И ковку, и термообработку, и карусельку, и зубофрезерку, и сборку. И сталь, и конструкцию, и форму канавок, и назначение этого устройства - ни разу не подшипник. И получил истиное удовольствие. А если у Вас стеб - так Вы не туда попали.
It's so calming to watch AND LISTEN to with original scenery sound and only very quiet music in the background, not like the majority of videos, that have to put blasting nerve killing loud sound over anything.
Comments....all coming from people that have never been near any equipment and never ever imagined how anything is made. Makes me feel grateful to have such understanding of the world around me when everyone else is still lost in their iPhone!
30 years ago we had all sorts of such factories in Europe. And our industrial workers were proud of their jobs. That's why it was so sad to see our factories close and be replace by asian ones. Let's hope we get strategic industries back.
And that's why they can do everything cheaper, using 2 oil drums when loading the bearings, in the UK that would be held in a 12 million pound jig that's clearly not needed.
Kudos to the people in those forklifts!!! they know how to be safe when they deal with very hot temperatures from the kiln so that they don't get hurt in the process :D
Отрезают от кругляка кусочки и кладут их в галтовочные барабаны вместе а абразивом и крутят меняя абразив на всё более мелкий и получается шарик идеальной формы!
@@ЕвгенийПантелеев-ф9м Немного не так, есть специальные станки. А то, что вы говорите - это уже шлифовка и полировка. Иначе требуемой точности хотя-бы по диаметру не добиться.
Heavy industry, the ring forgings here might be for the shafts inside those big, ugly electric producing fans you see out in the ocean or in some farmers field. Could also be bearings for ship's propulsion on the water, affixed to the engine shaft and spinning something else... I did the same thing as an Industrial Union Blacksmith for 30 years, retired in 2017. "FORGED STEEL IS THE METAL YOU CAN TRUST!!!"
A surprising amount of skill went into several of the stages we saw. Who'd have thought that a forklift could have such a delicate touch? I loved the Swarf Monster @21:10 You can be sure that I grabbed a couple of screen shots of that to use in my art work. I'm guessing these are the rotator bearings for excavators.
Thanks. I enjoyed this. Next time, please have ambient sounds only with no music at all. Your had the music volume low but it was still distracting Thankz
Extremamente satisfatório, só percebi que o vídeo tinha quase meia hora quando acabou. Comecei a assistir o vídeo com ansiedade, terminei com satisfação e um sorriso no rosto, kkkkk... Muito bom.
What impresses me most watching this is how calm everyone is, no one is in a hurry, every task is being done methodically and with precision. Everyone knows their job and how to pace it so there’s no rushing around. This is calm precise work by highly skilled and experienced operators. A joy to watch.
когда работаешь с 25 тоннами каждый день суетиться не надо - можно вспотеть 😊
I agree !
@johnfisher7143 What? They are supposed to run around like ameritards screaming OMG? WTF do you expect adults to be doing with materials that can non only crush a person but many times sear them perfectly while doing so.
There are old hot-press forgers, there are bold hot-press forgers, but there are no old and bold hot press forgers
@@Thor_Odinson 😅🤣💯💯💯👍👍👍
Final assembly on two oil drums. Classic.
That forklift operator handling that hot puck on the press was blowing my mind. How freaking skilled do you gotta be to operate a hydraulic machine of that size with 100% manual control to manipulate those tongs like they were your own two hands. 🍻 I’d buy him a beer a sign of respect.
Fulering opration
I'd buy him the brewery.
@KevinBower-gy5be I’d buy him the continent that brewery sits on.
Huge workpieces, ultra precision results. Truly amazing.
I was 100% convinced it had gone into an automated mode at that point, then they showed the 4 knobs being handled by human hands and I'm like WTF
The press and forklift operators working in unspoken harmony was a thing of beauty to watch. Both true masters of their machinery. So impressive when even a small mistake would prove costly at best, very dangerous at worst!
Actually, that forklift is not going to hurt those hot steel billets at all. The forklift can turn over, spin around and go 50MPH and stop and nothing is going to happen to those steel billets....nothing!
The elegance of machine control is brilliant , respect !
The forklift operator manipulates the metal blank with great skills at the press in particular 😊
Mad props to the 'forklift' operator! Spinning the square of steel around like he was using his own fingers.
they are the true heros of the facrory
I agree, mad props!
Великолепно , я восхищен и тем кто продумал , и создал такие машины и станки .
У нас в россии изначально заготовки делаем круглые и после проделывания отверстия манипулятором заготовку ставим на ребро и прессом придаем нужную форму,только стол совершает возвратно-поступательные движения.
Браво❤
Браво! Великолепный процесс! Вот это я понимаю работа без лишней говорильни и хвальбы!
У ребят Чубайса не было
@@СергейБаканов-н8к Чубайса конечно не было но и заводов нет Например в Москве было два завода 1ГПЗ и 2 ГПЗ Сейчас торговые центры До 70 тысяч работающих в три смены Один только цех насчитывал около 1200 человек
Молодцы!, мастера своего дела и как приятно смотреть на красивую работу, а уж выполнять ее еще приятнее.
The amount of combined effort to create such an item must be unparalleled. It's nice to be able to witness such works. Great video!
한국군을 우크리나에 파병해서 한. 러 전쟁이나면 일본은 대박터집니다 ...........
you should see me weld
링기어 제작영상이네요
굴삭기나 전차 자주포처럼 회전하는 차량에 필수템
저렇게 많은 공정이 있는줄은 몰랐음
세상엔 새로알게되는게 자꾸나오네요
Forklift operators really impressed me
One thing I noticed is no one was wearing safety glasses especially when blowing metal chips, I did a lot of welding and had to have metal fragments drilled from my eyes twice, trust me it isn't a pleasant experience as soon as the numbing agent wears off
indeed so
THANK YOU!
Also, you’d think they would set up their earlier steps with tighter tolerances so they wouldn’t have to shave off as much later, but I’m sure someone did a cost analysis.
@@Ratelheartwaste is inevitable and necessary at certain steps to ensure the best parts of the metal are where it counts.
@@En-Pea-Sea like I said, someone with far more knowledge than i did the analysis on it all and made the call.
@@Ratelheart yeah man, they do not know what they are talking about. My family ran a precision machine shop for decades. This team is running on par with the amount of waste that nearly all forge and fabrication shops do. And honestly, most modern fabrication is done by outsources a steel plates, usually extruded and not forged, and then machining the ring out of it and then the gears and raceways for the bearings. This ads way more waste.
What you do not see though, is that many times the waste can be sent to a recycler that can use it, and melt the scrap into things like steel rods or or basic metal plates were virgin steel is not required. This video shows them reclaiming all the waste in one way or another.
Huge respect! Metallurgy is the basis of the mordern world and not easy work.
Thanks for sharing that process with us.
Well done!
Watching the ring being installed in its destination would make for a delightful finale.
지게차 기사님이 장인
Точно! Все профи,как роботы!
지게차 운전실력 실화냐 ㄷㄷ
How clean is this factory! Very calm and quiet ❤
This is beautiful. I love metalurgy and machining industry
Thanks for the great filming and editing. Not rushed. Methodically planned wnd executed, like the steel shaping staff as they work.
They are industrial blacksmiths. I did it for 30 years for a living myself. Exactly what is shown here is exactly what happens in a modern Forge Shop.
It's amazing to see how fast steel at 1,200C oxidizes in contact with the atmosphere.....all that stuff that keeps falling off is rust. It's also impressive how the operators of those lifts can handle white hot steel billets as though they're tea cups.
Those things are works of art. Great craftsmanship.
A beautiful end product. Their precision produces silky smooth movement. 👌
Most impressed with how they rolled out that ring so precisely before machining
Recrystallization helps
@@taneridle6299 What's that? All the steel that I've seen heat-treated comes out all out of shape.
@@mlentsch you get it the right temperature to form new grain. The new microstructure lets the steel be expanded isotropically (evenly in all directions), as the previous imperfections of the steel are basically taken out.
@@taneridle6299 Interesting - thanks!
Beautifully filmed and aesthetically very pleasing to watch. Thank you.
This video was awesome, and oddly relaxing. Excellent quality, more like this please!
Impressive. Absolutely impressive. I was astonished at nearly every step.
From start to finish I didn't see any wasted movements. No fooling around. No grab ass. Just men doing their jobs. I used to be in the machine business, and this was a joy to see. Nice to see a lot of American products being used, too.
Like what exactly because I didn't see any.
@@stanstelmach5326 big head yank as usual
had them here in uk gb
in the 50's
@@stanstelmach5326 Look at the names on the machines they were using.
south Korea industry is incredible, so many high performance small industrial companies.
One giant glowing hot ring to rule them all!
La verdad que quedé impactado con éste vídeo......es un trabajo de joyería lo que se hace.....mis respetos para éstos trabajadores 😊
Absolutely beautiful from beginning to end. Incredible.
Молодцы, конечно.
А ведь это всё делали примерно сорок лет назад на киевском заводе АТЭК, на м. Святошин. Киевский з-д экскаваторов на колёсном шасси.
В Украине много чего делали, но "эффективные менеджеры" все продали и распилили.
А вот интересно - погон башни танка Т-72 на этом заводе заказывали? И габариты и конструкция ну очень похожи.
@@wad-n4bКогда т72 клепали на Уралвагонзаводе Юж Корея кроме одежды и обуви и париков ничего на экспорт не производила.
Хотя конечно шутка удалась.:) Молодцы корейцы, за 40 лет мощный скачек.
@@evgen7499 Ну и? Эта самая Юж Корея очень крепко подняла технологию судостроения. Не было - появилось. Это на самом деле технология - блочный принцип, не запатентуешь. До них лидером была Япония. В Японию судостроение уже не вернется. Корейское судостроение тоже сдохнет. По простой причине - не хватает на их территориях места и ресурсов для металлургии полного цикла. Деньги не замещают ресурсы.
Показанный заводик - повод задуматься. Поковки - сложная технология, гораздо сложнее, чем показано. И оборудование соответствующее, очень дорогое. Все остальное - мелочи жизни, ровно так сто лет делают. Даже на верстаках сэкономили. Разумно.
Я к чему? Если у Вас есть мнение, задумайтесь - а почему люди поступают именно так? Не забывайте - не только Вы учитесь, не только Вы хотите жить хорошо. Вы ж не мать-кобра Урсула, и не Камала...
@@evgen7499 До конца 19-го века Япония колеса не знала. Привезли технологии. Так и в Корею привезли. Ну и?
Показаны не то что приличные - замечательные технологии. Имеют корейцы к этому отношение? Да. Очень хороша конструкторская проработка. Очень серьезная металлургия (не знаете что такое - погуглите). Посмотрите - как красиво технически все решено. Зачем вонять!
Я, кстати, оценил глазами профессионала. И ковку, и термообработку, и карусельку, и зубофрезерку, и сборку. И сталь, и конструкцию, и форму канавок, и назначение этого устройства - ни разу не подшипник. И получил истиное удовольствие. А если у Вас стеб - так Вы не туда попали.
Операторы погрузчиков- просто мастера😊
Но это не погрузчики )
@@TioNisla все равно мастера)
@@space_wanderer это кузнецы - кудесники.
Ни то что у нас в РФ всё вручную 😂
Ни то что у нас в РФ всё вручную
The mindset of these massive steel and iron machines is a genius
Work of art. Taking raw steel and forming a beautiful part.
ah, Koreans, that's why the place is so neat and organized, unlike Aladdin's pipe factory in India!
베어링은 극 정밀도가
필요한 것이라 어긋나면 수명이 짧아지지,
연구진들의 노력에 찬사를 보냅니다~👍
Но тут не показан процесс полировки дорожек для шариков.
Amazing that a ball bearing can be a thing of beauty.
It's so calming to watch AND LISTEN to with original scenery sound and only very quiet music in the background, not like the majority of videos, that have to put blasting nerve killing loud sound over anything.
The skill of these operators is insane 💪
Workers make the world go round, great video!
These guys are truly lords of the ring!
Comments....all coming from people that have never been near any equipment and never ever imagined how anything is made. Makes me feel grateful to have such understanding of the world around me when everyone else is still lost in their iPhone!
I just retired after doing the same job for 30 years at a company called ATI Ladish forging.
С техникой безопасности просто беда! Положить на бочки 800кг! Когда нибудь она сложится!
Что такое каска они в принципе не знают наверное, да и очки тоже ? Хотя у них глаза узкие :)
Shout out and props to the Press and forklift operator the timing is art
Великолепная работа и технологии. Немного в шоке когда собирали подшипник на каких-то бочках.
Danke für den Interessanten znd gut gefilmten Beitrag. Gruss aus der Schweiz.
정말 엄청나네...! ^ ^ 공정과정을 보니~ 엄청난 장인정신이 돋보인다.. ^ ^=
Конечно работа на погрузчике конечно просто супер, и слаженная работа 👍
عجبچیزیساختن......خیلیدیدنیبود👍👍👍👏👏👏❤️❤️❤️🕎🔄🪯✋️✌️⚘️🥰🥰🥰
Это не подшипник, а ОПУ - опорно-поворотное устройство. Применяется как основа для кранов, экскаваторов, подъёмников и т.п.
Для овощной культуры, все вращаемые объекты - подшипник.
Такая сейчас похер.)))))))))))
(((((
А сборка на бочках. Контроль зубьев штангенциркулем. Колхоз!!!
@@ДмитрийЖуков-ж1у думаю 5 соток для подшипника метр диаметром это в допуске, а плоскость от нагрева лонышком не меньше чем на десятки плывет
@@ДмитрийЖуков-ж1уну у нас даже так сейчас с трудом делают...
@@ДмитрийЖуков-ж1у Да уж, бочки удивили. Вроде культура производства приличная, а тут бочки...
They calmly chop, knead, and roll the steel dough as if making dumplings.
That looks like the swing gear for an excavator.
30 years ago we had all sorts of such factories in Europe. And our industrial workers were proud of their jobs.
That's why it was so sad to see our factories close and be replace by asian ones.
Let's hope we get strategic industries back.
The skill of the forklift operator is awe-inspiring. Well done.
What!!!? No flip flops, just really nice work boots.
First time learning about Koreans, eh?
@@丫o yeah, nah. 🇦🇺
@TimPBar Mate, You been watching some indian factory vids i guess lol
@@GeeWhatsThat yep.
Wow!! Everyone is wearing Steeltoe shoes and cleaning up there mess as they go!! Very refreshing to see
yea nobody cleans up anymore they figure somebody else will do it
and that is the time were living in.
Yes, new safety footwear, probably back in the box after filming. Also no eye protection or safety helmets.
Impressive skills. I hope the workers enjoy their work and get paid enough for a job well done.
Work of art made by maestros. Thanks for showing.
Just wow - the skills of that workforce are phenomenal.
대단합니다 대한민국 힘이 느껴져 뿌듯 합니다 하지만 불편하더라도 안전모는 쓰셨으면 합니다
safety glasses also
ありがとうございます。凄く分かり易いです。
These machines are something else, they have a terrifying amount of power! 😎
Я бы использовал слово "восхитительный" :)
You can tell how good Koreans are at handling forklift joysticks just by watching Starcraft… You can see why they are bound to become champions…
Cmon now, the real engineers here are the people who design and build the machines that make the parts that these guys use to make the bearings…
Perfect teamwork Forklift Man with Hydraulic Man 👏👏
And that's why they can do everything cheaper, using 2 oil drums when loading the bearings, in the UK that would be held in a 12 million pound jig that's clearly not needed.
23:45 the grinder is cutting metal like it's wood...wow
Best industrial video I have seen. Great skill in the workers. Such a small plant, but really good.
Kudos to the people in those forklifts!!! they know how to be safe when they deal with very hot temperatures from the kiln so that they don't get hurt in the process :D
These guys are very skilled on that Doosan
Bravo et surtout merci de toujours mettre les temps d'exécution du travail.
C'est si rare d'avoir des videos de cette qualité.
Xris
The men and tools and equipment they use is amazing the entire process is amazing. They have a great skills.
The music if very unnecessary, I want to hear the machining sounds only.
That’s one hell of a forklift driver.
🤗🤗 무거운 무쇠 와 뜨거운 열기 안에서 ~ 좋은 제품을 생산 하시는 근로자 여러분 존경 함니다 ~🤗🤗🙏🙏
Самое интересное покажите, как изготавливают шарики для подшипников
На видео конкретно видно, что шарики достают из упаковки. Сами они их не делают, заказывают на стороне.
Отрезают от кругляка кусочки и кладут их в галтовочные барабаны вместе а абразивом и крутят меняя абразив на всё более мелкий и получается шарик идеальной формы!
@@ЕвгенийПантелеев-ф9м Немного не так, есть специальные станки. А то, что вы говорите - это уже шлифовка и полировка. Иначе требуемой точности хотя-бы по диаметру не добиться.
@@ЕвгенийПантелеев-ф9м Не получиться сам собой идеальный шарик,сколько не галтуй.
В шариках точность до микрона,если что.
Это не просто,шар,сам по себе.
Bravo! Human beings are wonderful creatures!
Safety glasses should be mandatory at this place 💯💯💯💯
That's an interesting process. Thank you for sharing!
Very good job! Incroyable !Hello from France
Doosan vs Terminator! Doosan WIN!
Красивая работа!
Fascinating. Who'se buying all those big gears?
Heavy industry, the ring forgings here might be for the shafts inside those big, ugly electric producing fans you see out in the ocean or in some farmers field. Could also be bearings for ship's propulsion on the water, affixed to the engine shaft and spinning something else... I did the same thing as an Industrial Union Blacksmith for 30 years, retired in 2017. "FORGED STEEL IS THE METAL YOU CAN TRUST!!!"
That's why 3D metal print is the future.
Thank you, Strength And Love.
I think I Understand Why North-Korea Wants to Conquer South-Korea.
This is amazing. Who'd imagine 21st century blacksmiths would be forklift operators
Смотрю на то как люди делом заняты.Это необходимо,занять людей полезным делом,не так ли?😊
我不得不說啊韓國的工業技術真的世界頂級 讚😮
Великолепно! Нужно у них срочно организовать Социалистическое соревнование!
A surprising amount of skill went into several of the stages we saw. Who'd have thought that a forklift could have such a delicate touch? I loved the Swarf Monster @21:10 You can be sure that I grabbed a couple of screen shots of that to use in my art work. I'm guessing these are the rotator bearings for excavators.
Bellissimo
Thanks. I enjoyed this. Next time, please have ambient sounds only with no music at all. Your had the music volume low but it was still distracting
Thankz
Oh man, I so disagree. I thought the harmony was really, really nice for it
Yep, music spoiled it, couldn't watch it.
A lot of skilled workmanship.
Este es uno de los mejores videos que he visto para la construcción mecanica de una pieza
Those forklift operators have some serious talent!
Nice work fellas
Вообще залипательный процесс!!!
Extremamente satisfatório, só percebi que o vídeo tinha quase meia hora quando acabou. Comecei a assistir o vídeo com ansiedade, terminei com satisfação e um sorriso no rosto, kkkkk... Muito bom.
I love hot steel donuts 9:00 :)
Exactly.
When the punch passes through the "cake" to make the hole is so satisfying!!!