Yeah, I noticed the addition of the 2 bolts into the threaded holes to hold the secondary pulley plates apart in the service manual. But I didn't know where those bolts came from or why they were needed, for certain, until I was at that point and I did pull the old belt off and heard/felt the plates slap together and knew there was no way to get the belt back on properly without those bolts to hold the plates apart. So I made a trip to Lowe's and bought a few stainless bolts, M5- .80 x 40 mm. I knew the could be 30 mm and still work for this, or even longer too, but 40 mm was plenty long enough. Putting the belt back on was simple with those 2 bolts holding the plates apart. I am storing those 2 bolts (actually a package of 4) with my EasyBoost variator holder tool since I will want them handy for the next time. I never removed that pulley assembly at all since there is no need to do so. I also bought a set of 13 Torx bits and 12 e-Torx sockets and the 23 mm socket needed for this job. Adding to my special tools for working on bikes. Now I have just over 12,000 miles on mine and it's going great. Best bike I've owned. -rjs987
Yupp, those M5- 80 are the correct ones! Me and you seem to like to work on the bike ourselves, I recognize your username from the Kymco Forums, your knowledge there has helped me to work on mine. Thanks and nice to meet you 😊
@JEFFQUICKLE9 dealer i bought it from, tech would not confirm they would work on it for several days. local dealer finally agreed to work on it for 1st service, even though they were listed on kymco’s website.
Well done! Now that you have 12k miles on your scoot, it'd be great if you did another video reviewing your experience with it so far, i.e. favorite accessories, likes, dislikes, etc. Many thanks!
Hello, I changed the rollers and the belt on my AK550.Put everything back I mean untill the variator nut started the engine and the variator nut and variator comes out, even the belt.Put everything back and the scooter doesn’t start, or if in the final starts it sounds a metalic sound from the transmission place.Do you think I didn’t put the belt in place correctly?I didn’t pressed the clutch back with those 2 bolts when I put the belt back in. Could you please give me an advice what should I do to make it work again?Please.
@@Alexclk230 I honestly couldn't tell you unless seeing it myself and hearing it. If you didnt use the screws to get belt back on the pulleys then I'm very surprised because it's impossible. You may have the front of the belt pinched between the variator and drive face.
@@Kahuna_550 solved, thanks for the reply.Didn’t use the 5mm screws to put back the belt in place 🤣🤣.It’s working like he did before. Thank you very much.
Hello again, I have one more issue with the scoot if you could give me an opinion about it.When I run it, after some brakes the parking red light turns on, if I lean it left or right it disappears and after a ehile comes again on dashboard.The rear brake pads and disk are new, the fluid in reservoirs is new and enough.Do you think it could be the parking brake not adjusted correctly from the cable?Because if I engaged it and accelerate the scoot goes forward. I can go the dealer, but maybe I can fix it if I have an opinion from someone. I didn’t find anything specific on google about this isuue. Thank you.
Its service time. Yes great video. More videos please.
Yeah, I noticed the addition of the 2 bolts into the threaded holes to hold the secondary pulley plates apart in the service manual. But I didn't know where those bolts came from or why they were needed, for certain, until I was at that point and I did pull the old belt off and heard/felt the plates slap together and knew there was no way to get the belt back on properly without those bolts to hold the plates apart. So I made a trip to Lowe's and bought a few stainless bolts, M5- .80 x 40 mm. I knew the could be 30 mm and still work for this, or even longer too, but 40 mm was plenty long enough. Putting the belt back on was simple with those 2 bolts holding the plates apart. I am storing those 2 bolts (actually a package of 4) with my EasyBoost variator holder tool since I will want them handy for the next time. I never removed that pulley assembly at all since there is no need to do so. I also bought a set of 13 Torx bits and 12 e-Torx sockets and the 23 mm socket needed for this job. Adding to my special tools for working on bikes. Now I have just over 12,000 miles on mine and it's going great. Best bike I've owned. -rjs987
Yupp, those M5- 80 are the correct ones! Me and you seem to like to work on the bike ourselves, I recognize your username from the Kymco Forums, your knowledge there has helped me to work on mine. Thanks and nice to meet you 😊
i just bought one of these scooters. dealer service departments near me are apprehensive about working on it, thank you for the info.
@JEFFQUICKLE9 dealer i bought it from, tech would not confirm they would work on it for several days. local dealer finally agreed to work on it for 1st service, even though they were listed on kymco’s website.
Well done! Now that you have 12k miles on your scoot, it'd be great if you did another video reviewing your experience with it so far, i.e. favorite accessories, likes, dislikes, etc. Many thanks!
I'll try to do that! Thanks 😊
I purchased a kymco CV3 which is basically the ak550 great video. Will help me later in time 😀
Where you buy that speacial tools?😊
Nice informative video.
nice video can you give us the link of the website where you got the kymco parts?
taiwanbigscootershop.com/collections/ak550
How often do you need to replace the roller weights ? I can't find it in the manuel
I'm not sure, when needed I assume. They were still somewhat good but I'm just going to replace them every 12k.
thanks for the tip, I get it all the tools belt , filter, roler it have 9000 mi.
Yeah, be good to order now and have it ready. Little expensive for shipping and parts but the tool will pay for itself the first time you is it 😎.
Change the belt at 12k? I'll stick with my old Vespa, which is practically maintenance-free
I have a kymco ak 550i super touring. My drive belt got broken. Want to replace it my own. Is this a difficult job to do?
For the rear wheel? A little bit, lot of stuff has to he removed and doing belt tension.
were to get the part
Taiwan big scooter shop
Well done
Thank you.
You don't need this special key.... just hit it wit power toll impact
Hello, I changed the rollers and the belt on my AK550.Put everything back I mean untill the variator nut started the engine and the variator nut and variator comes out, even the belt.Put everything back and the scooter doesn’t start, or if in the final starts it sounds a metalic sound from the transmission place.Do you think I didn’t put the belt in place correctly?I didn’t pressed the clutch back with those 2 bolts when I put the belt back in.
Could you please give me an advice what should I do to make it work again?Please.
@@Alexclk230 I honestly couldn't tell you unless seeing it myself and hearing it. If you didnt use the screws to get belt back on the pulleys then I'm very surprised because it's impossible. You may have the front of the belt pinched between the variator and drive face.
@@Kahuna_550 solved, thanks for the reply.Didn’t use the 5mm screws to put back the belt in place 🤣🤣.It’s working like he did before.
Thank you very much.
Hello again, I have one more issue with the scoot if you could give me an opinion about it.When I run it, after some brakes the parking red light turns on, if I lean it left or right it disappears and after a ehile comes again on dashboard.The rear brake pads and disk are new, the fluid in reservoirs is new and enough.Do you think it could be the parking brake not adjusted correctly from the cable?Because if I engaged it and accelerate the scoot goes forward.
I can go the dealer, but maybe I can fix it if I have an opinion from someone.
I didn’t find anything specific on google about this isuue.
Thank you.