to all the comments saying this is dangerous: I currently work as a technician at a dealership that works on trucks like these and I can 100% say for a fact that this is fucking dangerous
That flywheel has a whole hell of a lot of stress cracks, only a matter of time before it comes completely apart... flying debris everywhere. These guys are nuts to reuse this flywheel, wasn't even worth trying to repair.
@@garyr7027 They could have machined off the old clutch plate and just welded a new one in its place. Why they went with refacing the old one and repairing 5 out of the 30 major cracks in the old clutch plate is beyond me...
there was more cracks in that flywheel than a polititions speech. totally pointless exercise. brazed too. but when the trucks are so overloaded its not surprising its no just the chassis that fail.
@@w124mercedes7 Then we will have a video on how to repair the floor board. For the NEW driver who has two legs and feet. As I said in a previous comment. This repair will last Forever! As long as they never Start The Engine.
@@w124mercedes7 Seriously? It may be cast, but even if it shattered, it is enclosed with limited space, bolted down with a steel clutch pressure plate assembly It would maybe cause some extreme noises, and scar damage on the inside.. but would not become a health hazards as an exploding runaway diesel can be! Even small fragment that might escape the side holes in the flywheel, would still be stopped by the gearbox bell housing.... Stop being a drama queen....😂
@@ii-es2sn so you have never seen a truck clutch or pressure plate grenade and take out the bell housing. I can show you pics of a few. In over 30 years of heavy line mechanic I have seen things never thought possible. Remember this video is India or packistan where trucks are Way overloaded and pushed to the limit. Not to mention the massive decorative iron they put on them. They are overloaded to the point front and rear axles break in half. Then half ass welded together. They break frames that are double plated and boxed in.
I was once stationed on a military base back in 72 that had a free garage and tools to loan out to enlisted personnel who wanted to work on their own vehicles. One day while pulling my VW engine from my van there was this young buck who was for what ever reason racing his engine to red lining over and over. Suddenly I heard a sound like an large explosion and small pieces of metal came skidding across the shop floor and peppered my legs. Yes the flywheel had exploded on the young buck. It took out most of the firewall and parts of the floor board. There were large pieces missing in the concrete under the engine. It sent pieces through both doors and damaged cars parked next to it. The radial explosion was impressive and dangerous. The pieces which hit the ground flew and bounced all around the shop. No one was hurt as there was no working on the other side of the shop other than young buck who was racing the engine and he was standing in front of the car, not reaching over fender. One could quickly imagine what it would have done to young buck if he had been sitting in the car when the flywheel came apart. Final note, new transmission as the bell housing was destroyed, new engine as the fragments destroyed the flanges where the transmission mounts to the engine and some damage costs to repair the vehicles damaged by flying flywheel fragements. I also heard he was banded from using the shop. I will be 70 in two months and I became a mechanic a few years later and I can tell you I have never forgotten that incident.
@@jayreiter268 Close, if you look at the video they're all near the holes drill to let dust, water, and oil out of the center of the clutch flywheel area.
@@allalphazerobeta8643 I do not see the holes. Are they bored through the flywheel below the friction surface.? My thought was the pressure plate applies several thousand pounds of force to the clutch. The spring force is increased to release the clutch. That cycle is repeated many hundreds of thousand times and flexes the flywheel like a diaphragm. The lathe has a nice little tool post grinder. I slowed the video I did see one hole.
@@jayreiter268 pause the video at 14:03 You will see a hole with a brazed in crack pointing to the hole which is on the inside of the friction surface. It's center right in the video. You can't miss it.. I'm pretty sure most to all fly wheels have holes like this. All the one's I've serviced have these holes. They allow dust from the friction materiel to leave the inside of the flywheel. if you look around the paused video you will see two more holes they are all near major cracks. These holes go all the way through to the other side of the flywheel at a slight angle. So that dust can be pushed out by the spinning forces. The thinner cross-section near these holes means that as the flywheel heats up those sections more than the other areas. These starts a deep crack. All the cracks even the minor ones that weren't brazed come from the friction disc heating up the flywheel repeatably. This happens because the clutch is spinning against the flywheel more than it should. User error, or wear and even failure can cause this to occur.
This supposed repair is just an accident waiting to happen. This flywheel has gone beyond its useful life then this “repair” makes it even worse by creating an unbalanced flywheel with disimilar metals that will expand and contract at different rate, this could cause the flywheel so disintegrate. If this flywheel explodes even the driver’s life could be at risk.
@@raycahill7425 I agree with you both, it's not a good or safe repair by a long shot. I'm guessing vehicle owners in Pakistan (?) just simply don't have the money for a replacement that would cost more than a repair like this. Sad to think lives are constantly risked if this is the case.
@@jazko you obviously haven’t seen one chatter at 2500+ RPM, I can tell you llook that I’ve recovered pieces of one inside the cab of the truck. I towed a vehicle that the flywheel had been subject to a similar repair and it went off like a hand grenade.
Отморозки в шлёпанцах продолжают удивлять!)) Интересно, что будет дальше, сваренный из двух половин лопнувший блок двигателя!?)) А так конечно есть перспектива водителю вылететь в форточку на куске лопнувшего маховика.
Also it's scary to think how cheap their labour is so it's cheaper to put that much of work into fixing it instead of buying a new one or even used replacement.
@ABDULLAH MH Probably a lot like the 'robber baron's' in USA 120~150 years ago making millions and treating workers as 'disposable commodity' (not a lot has changed really)
@@galilmusin1853 пфф! Пакистанцы. - те же индусы! У них там все вычурно-витиевато... Да хоть в России. - где нибудь в "Дагестане" - хрена с два обычные ворота перед домом увидишь,. - будут в недострое жить, но ворота пндц забабахают...
Usually we see great work here, but for this particular case you should have the work ethics to declare this things end of Life. The damage is way too much to consider repair.
It's probably cast iron so brass will 'stick' even though it was overheated (the 'white' stuff is zinc oxide from the brass) Not pre-heating the flywheel first all the way around would normally cause problems but there were so many extra cracks not being worked on it may not have distorted too bad? Maybe the bell housing is strong enough to contain all the bits when it comes apart?
Ну просто не обязательно было до такого доводить, вовремя обслужить, отремонтировать и норм. А так это просто опасно, маховик может разлететься на ходу...
Unfortunately this repair is ineffective. The only way out, in this case, is to replace the flywheel. К сожалению этот ремонт неэфективен. Единственный выход, в данном случае, это замена маховика.
yes the heat from welding will make the meterial around it week but i do understand they maybe cant get new parts but you are right if you can find the part pay that extra cash this repair wont hold long and will need to be done again soon or replace part
@Brain For Rent ты используешь слова смысла которых не понимаешь. Эффективность это комплексное понятие, надо считать стоимость и прогнозируемый пробег в обоих случаях, и только после этого делать выводы Твои слова,а терь посмотри внимательней видео, чётко видно маховик без выработки как новый, вывод однозначный -он день назад реставрирован у таких же мастеров)), ресурс ихнего ремонта 1-2 дня,экономиская эффективноть коллосальная -через месяц количество спаленных электродов будут дороже нового маховика))
Hey a guy who actually takes care of his lathe nice handles etc nice toolpost and custom handle he covered the ways they usually look like they've been sitting underwater toolpost welded all over with broken bolts tossing parts on the ways etc lol you do what you gotta do and on the plus side that things so full of cracks there's plenty of future repairs I'm sure these guys would like to say just replace it but when people can't or won't and you're told do the best you can you work with what you've got 👍👍👍
This is just a bypass to buy time as we know in many foreign countries parts are hard to get or will have to be ordered, my respect for this guys who work hard and do the what they can to keep pushing forward 👍 💪 🙏 ❤️
@@julianstafford7071 A brand new flywheel for a truck like that will be under $200, wholesale price is closer to $50 USD. The problem here isn't the flywheel though, it's the operators carting anywhere from 3 to 10 times the rated axle weight limit and burning up clutches to do it. They won't even replace the bearing in that flywheel until the thing crumbles. The only maintenance that truck will ever see is the absolute minimum necessary to keep it just barely operational.
The fly wheel would last depending the cargo and the way it gets treated me in my thoughts no more than a month. I have been there they have alot of skill but are short in tools many dont use torque wrench and the most common thing i saw the will use a pipe to tighten bolts. Most of their equipment atleast 90% is fix or rebuild by them, i did manage to record a bit as i was traveling and peeking around
Friend you should try to get parts in the states either you can't get them or they are junk out of the box I work on heavy equipment and the parts situation is quite bad
No need to and they don't. With the tube income from us watching, they throw away and buy new. It's all for the show. Do you think there's one Ιυnatic enough to put this back on a truck?
I love watching these vids then reading all the First World Privileged responses. Have any of you looked at where they are at? Do you think this is the first time they have repaired a flywheel? Not like they can just go down to the neighborhood dealer and pick up a flywheel. These guys cast their own brake drums and rotors. Maybe they will start doing flywheels also. I bet most the trucks over there have well over a million miles each on crap roads and shops like them keep them going. I for one am impressed. I would love to see a Trucker show putting First World Truckers in that environment for 30 days to see how they do, a warmer version of Ice road truckers. And if it does blow up so what, it's behind the cab.
Однако... Ребята, ваши усилия это конечно хорошо, но то, что вы сотворили очень плохо. Мало того, что вы усилили и без того большие напряжения в этом куске чугуна, так еще и привнесли мягкий металл в его структуру. Он будет создавать наплыв на диске сцепления, что будет вызывать скачкообразное увеличение смыкания, что, в свою очередь, будет разрушать маховик в разы быстрее.
Вот меня тоже удивляет как какуюто херню с алмазным диском они присабили к токарю . А выпилить пол диска и засунуть туда болванку хотябы на болтах это сложно .восток дело тонкое причем как в голове видимо так и в исполнении
Не перестаю удивляться. Если есть спрос на этот ремонт, значит оно работает и не один год… вот где экономика сильная в плане тормоза, зачем покупать, когда можно починить. Молодцы, не очкуют, а с другой стороны, куда им деваться…
Watch as Habibbi resurfaces a flywheel and plate with a state of the art compound machine and takes off 3 times as much material as specifications call for. This will result in a faster and higher revving engine. You don't need to worry about those cracks on that flywheel as asbestos will fill them proper. Centrifugal forces will insure the truck operator legs are safe. I see nothing wrong here. Fantastic video!
Мастер как обычно отец восстановления деталей машин, ему бы книги писать и докторскую десертацию окерпичивать , парни молодцы такие вещи делают , просто уму непостижимо 😀 Срочно HR Газпрома нанять мастера за большие деньги и отправить на ремонт турбин сименс в Россию!!!
This kind of damage occurs when the clutch system is abused outside its design tolerances. Its overheated from the truck being overloaded. And even possibly, from being worn so badly its just slipping.
These indian repairing/machining videos are really good content to watch when stoned. And me myself being a machinist my face goes from "wtf" to laughter many many cycles XDD like yes i understand that these guys are not blessed with all the modern equipment/tools/shops and sometimes they do impress with their results for sure, but what they did here is just something i cannot comprahand, this fluwheel is dangerous and i fear this getting someone killed. But the positive side is that all this is happening in India or other "not so fortunate" countries.
The guys doing these repairs believe they're doing an honorable job to the best of their ability, let's keep that in mind they may not know that there's a better way or at least there may not be that option for them.
Well we had a similar problem with an isuzu truck a while back but one was available, I have personally welded those things in the past when new another is not available. Was surprised to see the guard on the angle grinder and the brass as the filler metal.
My flight instructor was a old navy welder of mechanicals in motion. He was for a long tour the guy on the east coast that would get called in when they needed to weld the unweldable to get a boat out in less than 24 hours. His rule was that he would weld it if it did not turn faster than 500rpm and did not hold loads over people. He ended up doing rudder quadrants and hydraulic cylinders quite a bit. I am just choosing for humanity to be believing that the repair it to get the next 500km down the road, and that truck will be pulled from service. In the US the medical coverage on the 3 guys at 12 hours to pull, weld/braze , machine and button up would go for 3 times the cost of the truck part overnighted to anyplace with a North American zip code. There certainly is a stick weld process that could get enough heat into that to slightly better. There is another guy on the UA-cam, Titan who would have a his million dollar machine and thousands in tooling cut that out of single piece of and balance it in a 12 minute operation and then optimize the fixture and process to get it 1000 made in 9 minutes per. He would never show the 150 hours in the computer he had getting the job perfect. He would send it out to a heat treat shop that does parts for spacex, and would machine it back to angstrom precision, xray it with newest machine, and his QA guy would make a video about how insane the part is. We also have more than a few machists on youtube that would make another one out of sraps they have laying around, heat treat it, magnaflux it, and get the same 500km down the road as this repair. And old Tony.... would have quality dad jokes, and would do a video on making minibike parts that cannot be ordered anymore. The case is if you can order the part, order the part. If it is big and your in the 3rd world, the quality of the repair may vary.
I would skim it with a lathe tool. It’s not worth angering it further with local heating for brazing. What am I saying? Nice ground finish, but I would have skipped that and the brazing.
I suppose for a temp fix to get the rig back on the road, to get it home, sure, but, deep consideration must be put into full effect to get that replaces as soon as humanly possible.. If that flywheel lets go due from the cracks and hot spot stresses bound up in the casting, it will be a total loss of many things in the engine to the transmission... The glassing that will happen to the clutch material of the bronze filler, will load up the fiberous pads, causing a chain reaction of more fast building of hot spots. The unequal thermal expansion of the casting when in use in heavy traffic, start, stop, start, stop, start, etc, is what will likely cause the fractures to finally let go... Interesting fix though, just be careful ya'll, as you really do not want a 50 lbs chunk of cast iron or steel flying 300 mph at you...
That brass should hold up very well not what about the other four million cracks I guess some people don't mind pulling transmissions in and out because it's coming back out very soon
This definetely win the Chewing Gum & Mickey Mouse Repair Certificate. Welding brass and steel together? There are numerous visible cracks Why stop at welding only six cracks? The repair will carry a Life Time Waranty if its stays in the parking lot of the repair shop.
The brass dust in the pilot bearing is not much of a problem, but the abrasive disk dust will make it sing like a canary or growl like a bulldog. But only for a few dozen Kim’s, when the whole disc flies apart. Then things will be real quiet, except for the screams of the mutilated, that is.
Everyone here sitting in the comfort of their homes saying how dangerous this is and how the flywheel shouldn't be repaired, I'm no engineer but I 100% agree with you guys, it's definitely dangerous as fuck.
to all the comments saying this is dangerous: I currently work as a technician at a dealership that works on trucks like these and I can 100% say for a fact that this is fucking dangerous
Lol they're making bombs in more ways then we thought
That flywheel has a whole hell of a lot of stress cracks, only a matter of time before it comes completely apart... flying debris everywhere. These guys are nuts to reuse this flywheel, wasn't even worth trying to repair.
@@garyr7027 They could have machined off the old clutch plate and just welded a new one in its place. Why they went with refacing the old one and repairing 5 out of the 30 major cracks in the old clutch plate is beyond me...
to be fair it's a poor country, dangerous gets them paid and not everyone can pay for an actual repair.
Sad but thats the reality of these countries.
I work on cars, if I saw that on a car. HELL NO am I touching that car with a 60 ft pole. It is just a lawsuit waiting to happen.
Бедняга маховик. Он хочет уже вернутся в круг перерождений. А эти некроманты никак не унимаются!
This flywheel is ready to “fly”. Sadly it may take few souls with it.
😂😂
Not a chance that I would use this part without additional duct tape
Gorilla Tape!
JB Weld.
there was more cracks in that flywheel than a polititions speech. totally pointless exercise. brazed too. but when the trucks are so overloaded its not surprising its no just the chassis that fail.
😂
Don't forget zip ties, it will hold forever
That flywheel is definitely going to shatter in all those cracks and cause major damage
Or injury
@@w124mercedes7
Then we will have a video on how to repair the floor board. For the NEW driver who has two legs and feet.
As I said in a previous comment.
This repair will last Forever!
As long as they never Start The Engine.
@@w124mercedes7
Seriously?
It may be cast, but even if it shattered, it is enclosed with limited space, bolted down with a steel clutch pressure plate assembly
It would maybe cause some extreme noises, and scar damage on the inside.. but would not become a health hazards as an exploding runaway diesel can be!
Even small fragment that might escape the side holes in the flywheel, would still be stopped by the gearbox bell housing....
Stop being a drama queen....😂
@@ii-es2sn so you have never seen a truck clutch or pressure plate grenade and take out the bell housing. I can show you pics of a few.
In over 30 years of heavy line mechanic I have seen things never thought possible. Remember this video is India or packistan where trucks are
Way overloaded and pushed to the limit. Not to mention the massive
decorative iron they put on them. They are overloaded to the point front and rear axles break in half. Then half ass welded together. They break frames that are double plated and boxed in.
Garbage work......gonna hurt/kill someone
Forget the brazing, what about that poor bearing getting heat damage, full of grinding dust?
They replace that dummi
That bearing was junk before they started. It should be a sealed bearing. No way to keep any lubrication in there without seals.
They leave it out in the rain for a few minutes, before installing....
That was on my mind the whole video. Lol
I was once stationed on a military base back in 72 that had a free garage and tools to loan out to enlisted personnel who wanted to work on their own vehicles. One day while pulling my VW engine from my van there was this young buck who was for what ever reason racing his engine to red lining over and over. Suddenly I heard a sound like an large explosion and small pieces of metal came skidding across the shop floor and peppered my legs. Yes the flywheel had exploded on the young buck. It took out most of the firewall and parts of the floor board. There were large pieces missing in the concrete under the engine. It sent pieces through both doors and damaged cars parked next to it. The radial explosion was impressive and dangerous. The pieces which hit the ground flew and bounced all around the shop. No one was hurt as there was no working on the other side of the shop other than young buck who was racing the engine and he was standing in front of the car, not reaching over fender. One could quickly imagine what it would have done to young buck if he had been sitting in the car when the flywheel came apart. Final note, new transmission as the bell housing was destroyed, new engine as the fragments destroyed the flanges where the transmission mounts to the engine and some damage costs to repair the vehicles damaged by flying flywheel fragements. I also heard he was banded from using the shop. I will be 70 in two months and I became a mechanic a few years later and I can tell you I have never forgotten that incident.
Very odd that these major repairs are symmetrical. The mount bolts for the pressure plate must flex the flywheel in these areas
@@jayreiter268 Close, if you look at the video they're all near the holes drill to let dust, water, and oil out of the center of the clutch flywheel area.
@@allalphazerobeta8643 I do not see the holes. Are they bored through the flywheel below the friction surface.? My thought was the pressure plate applies several thousand pounds of force to the clutch. The spring force is increased to release the clutch. That cycle is repeated many hundreds of thousand times and flexes the flywheel like a diaphragm. The lathe has a nice little tool post grinder. I slowed the video I did see one hole.
@@jayreiter268 pause the video at 14:03 You will see a hole with a brazed in crack pointing to the hole which is on the inside of the friction surface. It's center right in the video. You can't miss it.. I'm pretty sure most to all fly wheels have holes like this. All the one's I've serviced have these holes. They allow dust from the friction materiel to leave the inside of the flywheel. if you look around the paused video you will see two more holes they are all near major cracks. These holes go all the way through to the other side of the flywheel at a slight angle. So that dust can be pushed out by the spinning forces. The thinner cross-section near these holes means that as the flywheel heats up those sections more than the other areas. These starts a deep crack. All the cracks even the minor ones that weren't brazed come from the friction disc heating up the flywheel repeatably. This happens because the clutch is spinning against the flywheel more than it should. User error, or wear and even failure can cause this to occur.
@@allalphazerobeta8643Sounds right. the surface crazing is heat caused. Can't they just source a Humvee flywheel from the Taliban?
This supposed repair is just an accident waiting to happen. This flywheel has gone beyond its useful life then this “repair” makes it even worse by creating an unbalanced flywheel with disimilar metals that will expand and contract at different rate, this could cause the flywheel so disintegrate. If this flywheel explodes even the driver’s life could be at risk.
There answer to everything is to slap a weld in it and it will be fine no worries looks good. So dumb
@@raycahill7425 I agree with you both, it's not a good or safe repair by a long shot. I'm guessing vehicle owners in Pakistan (?) just simply don't have the money for a replacement that would cost more than a repair like this. Sad to think lives are constantly risked if this is the case.
highly unlikely for anyone to be injured even if the flywheel breaks apart. the bell housing will contain everything.
@@jazko you obviously haven’t seen one chatter at 2500+ RPM, I can tell you llook that I’ve recovered pieces of one inside the cab of the truck. I towed a vehicle that the flywheel had been subject to a similar repair and it went off like a hand grenade.
@@azarellediaz4892 Seriously doubt anyone is redlining their trucks.
Зашёл почитать коменты,чтоб поржать!😁
Я тоже
він дуже скоро вибухне😁
@@superflanker972 вырожовывайся по русски - ни хрена не понял
Отморозки в шлёпанцах продолжают удивлять!)) Интересно, что будет дальше, сваренный из двух половин лопнувший блок двигателя!?)) А так конечно есть перспектива водителю вылететь в форточку на куске лопнувшего маховика.
Конвал варили🤣
@@Paue123zet Было дело, распредвалы тоже, а вот сам блок, пока мы такого ещё не видели, но это похоже не за горами.))
они и такое делают заваривают разбитые блоки двигателей
Люди простые в своих понятиях . Лопнуло - завари ! " Мы академиев не кончали " .
No se va a enterar que lo golpeo !!
Si llega a quebrarse el volante de inercia
It's scary to think how tragically desperate they must be to put that back in service.
Also it's scary to think how cheap their labour is so it's cheaper to put that much of work into fixing it instead of buying a new one or even used replacement.
@ABDULLAH MH Probably a lot like the 'robber baron's' in USA 120~150 years ago making millions and treating workers as 'disposable commodity' (not a lot has changed really)
So true and well said
Хотелось бы ещё узнать ресурс после такого ремонта. Я понимаю, что бедность заставляет, но это ведь не безопасно!
Можно-бы понять такое, если водиле надо только доехать!
Но за то как боХато инкрустирована пакистаномобилька!?)))
@@TheSuspensio это, не то что смешно, это глупо. Столько наворотов на машину лепить...
@@galilmusin1853 пфф! Пакистанцы. - те же индусы! У них там все вычурно-витиевато... Да хоть в России. - где нибудь в "Дагестане" - хрена с два обычные ворота перед домом увидишь,. - будут в недострое жить, но ворота пндц забабахают...
Водителя поменяют, а маховик заварят-походит ещё.
Usually we see great work here, but for this particular case you should have the work ethics to declare this things end of Life. The damage is way too much to consider repair.
Осталось заварить 1000 микротрещин и в бой!
1000 ? Этот маховик и есть трещина.
Using brazing rods to fill cracks in a steel flywheel? May as well use poly filler
It's probably cast iron so brass will 'stick' even though it was overheated (the 'white' stuff is zinc oxide from the brass)
Not pre-heating the flywheel first all the way around would normally cause problems but there were so many extra cracks not being worked on it may not have distorted too bad? Maybe the bell housing is strong enough to contain all the bits when it comes apart?
This is the reason we get such a crazy "fail" video's from this part of the world.
Хлебать мой суп! Я впечатлён!
Безвыходность, я так понимаю.
Не от хорошей жизни люди этим занимаются.
Ну просто не обязательно было до такого доводить, вовремя обслужить, отремонтировать и норм. А так это просто опасно, маховик может разлететься на ходу...
Unfortunately this repair is ineffective. The only way out, in this case, is to replace the flywheel.
К сожалению этот ремонт неэфективен. Единственный выход, в данном случае, это замена маховика.
They know this. This is s temporary fix till parts show up. It can take weeks to get simple items longer for hard to get parts
одни трещины заварили, а остальные оставили. цель выполнения данной работы- снять видео на пару миллионов просмотров, а не ремонт того металлолома.
yes the heat from welding will make the meterial around it week but i do understand they maybe cant get new parts but you are right if you can find the part pay that extra cash this repair wont hold long and will need to be done again soon or replace part
@Brain For Rent ты используешь слова смысла которых не понимаешь.
Эффективность это комплексное понятие, надо считать стоимость и прогнозируемый пробег в обоих случаях, и только после этого делать выводы
Твои слова,а терь посмотри внимательней видео, чётко видно маховик без выработки как новый, вывод однозначный -он день назад реставрирован у таких же мастеров)), ресурс ихнего ремонта 1-2 дня,экономиская эффективноть коллосальная -через месяц количество спаленных электродов будут дороже нового маховика))
Или замена места проживания
That flywheel is a ticking time bomb.
Hey a guy who actually takes care of his lathe nice handles etc nice toolpost and custom handle he covered the ways they usually look like they've been sitting underwater toolpost welded all over with broken bolts tossing parts on the ways etc lol you do what you gotta do and on the plus side that things so full of cracks there's plenty of future repairs I'm sure these guys would like to say just replace it but when people can't or won't and you're told do the best you can you work with what you've got 👍👍👍
This can't last and is very dangerous especially when you factor in the overloading!
Надо было шпаклевкой трещины заделать ну на худой конец, холодной сваркой:)
гипсом
козявками замазать
Truck owner/operator is too mean to buy a new flywheel. No shits given for the driver or anyone else nearby when it goes pop.
тормозные диски тоже можно заварить!
Ну это уже слишком... Надолго не хватит. В любом случае конечно молодцы ребята
This is just a bypass to buy time as we know in many foreign countries parts are hard to get or will have to be ordered, my respect for this guys who work hard and do the what they can to keep pushing forward 👍 💪 🙏 ❤️
More likely that the replacement part will be prohibitively expensive. How long do you think the repair will last, I'm guessing a fair while.
@@julianstafford7071 A brand new flywheel for a truck like that will be under $200, wholesale price is closer to $50 USD. The problem here isn't the flywheel though, it's the operators carting anywhere from 3 to 10 times the rated axle weight limit and burning up clutches to do it. They won't even replace the bearing in that flywheel until the thing crumbles. The only maintenance that truck will ever see is the absolute minimum necessary to keep it just barely operational.
The fly wheel would last depending the cargo and the way it gets treated me in my thoughts no more than a month. I have been there they have alot of skill but are short in tools many dont use torque wrench and the most common thing i saw the will use a pipe to tighten bolts. Most of their equipment atleast 90% is fix or rebuild by them, i did manage to record a bit as i was traveling and peeking around
Friend you should try to get parts in the states either you can't get them or they are junk out of the box I work on heavy equipment and the parts situation is quite bad
It off a Hino there made there for God sake.
В ролике некромантия и сильное колдунство, интересно было бы увидеть в каком состоянии они таки выкидывают маховики ))
Они выкинут его, когда латунь заместит основной металл.
Вместе с афто выкидывают, когда оно в кювет летит в конце концов...
@@shlossu6825 это врядли, после кювета авто едет к другим ребятам с "Pakistaní track" на ремонт
So many cracks left, better to exchange it to a new one, this is risky stuff right there.
Whole new meaning to “dual mass flywheel”😩
Another satisfied customer.
And we never get to see these "repaired" parts after installed in an engine
👍
We do get to see them. It's a few videos later.
No need to and they don't. With the tube income from us watching, they throw away and buy new. It's all for the show. Do you think there's one Ιυnatic enough to put this back on a truck?
Nice job on those cracks. just a few thousend more cracks to weld
Вот что перегруз животворящий делает. И да, что скажет по этому поводу коэффициент расширения металлов.
меня интересует почему они применили цв.металл а не сталь?
@@bonjovirmx579 может маховик чугунный. А чугун крайне плохо варится. Вот и запаяли
@@Vano_Ivano понятно
Расширение здесь вторично .
Я удивлен почему еще дырок не засверлили как в лобовом
Чтоб компенсацию напряжений снять .
Может не доросли ешке
Ни чего он не скажет он не в курсе дела !
it's good show. I like this video
I love watching these vids then reading all the First World Privileged responses. Have any of you looked at where they are at? Do you think this is the first time they have repaired a flywheel?
Not like they can just go down to the neighborhood dealer and pick up a flywheel. These guys cast their own brake drums and rotors. Maybe they will start doing flywheels also.
I bet most the trucks over there have well over a million miles each on crap roads and shops like them keep them going. I for one am impressed.
I would love to see a Trucker show putting First World Truckers in that environment for 30 days to see how they do, a warmer version of Ice road truckers.
And if it does blow up so what, it's behind the cab.
"First World" countries always go for new parts .... mostly chinesse crap guarantee to fail so they can keep landfills to the top.
Yes, out there a life is worth less than a clutch plate.
Maza a gea khan veri nice
That single mass flywheel is ready to take a few fellas with it when it decides to become a dual mass.
Because the flyweel is iron, you can weld with piston ring oxiacetilenic
такав вар са старом бродском кариком. не може се обрадити.
I hope this is a comedy video cause this is shafted in so many ways that I don't know where to begin 😂
we wait for the disc to explode, given the fatigue cracks, with good engine damage
во всей этой хуйне я больше всего переживал за центровочный подшипник =(
Однако... Ребята, ваши усилия это конечно хорошо, но то, что вы сотворили очень плохо. Мало того, что вы усилили и без того большие напряжения в этом куске чугуна, так еще и привнесли мягкий металл в его структуру. Он будет создавать наплыв на диске сцепления, что будет вызывать скачкообразное увеличение смыкания, что, в свою очередь, будет разрушать маховик в разы быстрее.
Это ты ещё не учёл нарушенную балансировку маховика.
@@Samael_Arkon и разницу в температурных расширениях. При нагреве маховик в узел завяжется
Во ты попёр , какие то структуры , наплывы , большие напряжения . Колдун ты однако !
@@НашСемейников 😁
Вот меня тоже удивляет как какуюто херню с алмазным диском они присабили к токарю .
А выпилить пол диска и засунуть туда болванку хотябы на болтах это сложно .восток дело тонкое причем как в голове видимо так и в исполнении
Good as new bro!
Add some armor to the bell housing and the floor of the truck.
Why not save on all the grinding and brazing and just use JB Weld ?
Не перестаю удивляться. Если есть спрос на этот ремонт, значит оно работает и не один год… вот где экономика сильная в плане тормоза, зачем покупать, когда можно починить. Молодцы, не очкуют, а с другой стороны, куда им деваться…
Сколько ж надо было ехать с горящим сцеплением чтоб до такого довести...
When that flywheel lets go...................it'll be like a bomb.
Wanneer is het schroot (zouden het toplager vervangen ?)
Amazing tings in Pakistan. Cheap repairs instead of an entire new part.
well done
Watch as Habibbi resurfaces a flywheel and plate with a state of the art compound machine and takes off 3 times as much material as specifications call for. This will result in a faster and higher revving engine. You don't need to worry about those cracks on that flywheel as asbestos will fill them proper. Centrifugal forces will insure the truck operator legs are safe. I see nothing wrong here. Fantastic video!
Amazing
Мастер как обычно отец восстановления деталей машин, ему бы книги писать и докторскую десертацию окерпичивать , парни молодцы такие вещи делают , просто уму непостижимо 😀 Срочно HR Газпрома нанять мастера за большие деньги и отправить на ремонт турбин сименс в Россию!!!
Так починят же 😂😂😂
Easily the worst flywheel I’ve ever seen.
This kind of damage occurs when the clutch system is abused outside its design tolerances. Its overheated from the truck being overloaded. And even possibly, from being worn so badly its just slipping.
When you don't got money for a new flywheel but you got to get yer truck going.
OMG a work bench! I expected the customary throw the work on the floor when it’s done. Enjoyed watching the process though.
These indian repairing/machining videos are really good content to watch when stoned. And me myself being a machinist my face goes from "wtf" to laughter many many cycles XDD like yes i understand that these guys are not blessed with all the modern equipment/tools/shops and sometimes they do impress with their results for sure, but what they did here is just something i cannot comprahand, this fluwheel is dangerous and i fear this getting someone killed. But the positive side is that all this is happening in India or other "not so fortunate" countries.
Money drives this train and we might be surprised to see the life span once completed, crazy as it looks, these guys work magic, screw the cracks 😆😆😆
That thing is a time bomb. The micro fractures that thing has can fly apart any moment.
Ага! Я понял! Все эти люди в пижамах артисты! Голливуд! Все это декорации фантастического фильма.
The guys doing these repairs believe they're doing an honorable job to the best of their ability, let's keep that in mind they may not know that there's a better way or at least there may not be that option for them.
Flywheel screaming.
LET ME DIEEEE!!! 💀
Well we had a similar problem with an isuzu truck a while back but one was available, I have personally welded those things in the past when new another is not available.
Was surprised to see the guard on the angle grinder and the brass as the filler metal.
My flight instructor was a old navy welder of mechanicals in motion. He was for a long tour the guy on the east coast that would get called in when they needed to weld the unweldable to get a boat out in less than 24 hours. His rule was that he would weld it if it did not turn faster than 500rpm and did not hold loads over people. He ended up doing rudder quadrants and hydraulic cylinders quite a bit.
I am just choosing for humanity to be believing that the repair it to get the next 500km down the road, and that truck will be pulled from service. In the US the medical coverage on the 3 guys at 12 hours to pull, weld/braze , machine and button up would go for 3 times the cost of the truck part overnighted to anyplace with a North American zip code. There certainly is a stick weld process that could get enough heat into that to slightly better.
There is another guy on the UA-cam, Titan who would have a his million dollar machine and thousands in tooling cut that out of single piece of and balance it in a 12 minute operation and then optimize the fixture and process to get it 1000 made in 9 minutes per. He would never show the 150 hours in the computer he had getting the job perfect. He would send it out to a heat treat shop that does parts for spacex, and would machine it back to angstrom precision, xray it with newest machine, and his QA guy would make a video about how insane the part is.
We also have more than a few machists on youtube that would make another one out of sraps they have laying around, heat treat it, magnaflux it, and get the same 500km down the road as this repair.
And old Tony.... would have quality dad jokes, and would do a video on making minibike parts that cannot be ordered anymore.
The case is if you can order the part, order the part. If it is big and your in the 3rd world, the quality of the repair may vary.
Was the stick welding guy on a smoke break 😂
Amazing Boss 👍
Pretty wild how the crack brake parts or so evenly spaced apart
The best of all was the rain that cure the steel 🤣 the process is call wet ever 🤣
Amazing.
Fantastico capolavoro👍👍👍👍👍👍👍👍👍👍👍
А Узкие учатся и перенимают опыт)
Besides all the left over cracks is a good fix
I would skim it with a lathe tool. It’s not worth angering it further with local heating for brazing. What am I saying? Nice ground finish, but I would have skipped that and the brazing.
I like their dial gage. Sure hope they replace that pilot bearing.
The fact that they filmed this says it all.
Esse cara, é um excelente torneiro mecânico.
Люди в пижаме, что Вы творите ?
Походу они спят .
C'mon... really guys?
😱😱😱
How about giving some love to the pilot bearing!
This will happen when the clutch is ridden as mercilessly as this one obviously has...
What was that about grossly overloaded?
This isn't a repair, this is a how to turn scrap metal into a shrapnel bomb
1:19 I haven't seen such a fragmented flywheel such as this one.
thows people know its STUUPED to try fix a flyweel who is cracked 100 places. its sueside to put it back on truck
We’re in the groove now. Let’s place your bets to see what day it flies apart! Bonus prizes for taking the driver with it!
and how long do you think that's going to last???
I suppose for a temp fix to get the rig back on the road, to get it home, sure, but, deep consideration must be put into full effect to get that replaces as soon as humanly possible.. If that flywheel lets go due from the cracks and hot spot stresses bound up in the casting, it will be a total loss of many things in the engine to the transmission... The glassing that will happen to the clutch material of the bronze filler, will load up the fiberous pads, causing a chain reaction of more fast building of hot spots. The unequal thermal expansion of the casting when in use in heavy traffic, start, stop, start, stop, start, etc, is what will likely cause the fractures to finally let go... Interesting fix though, just be careful ya'll, as you really do not want a 50 lbs chunk of cast iron or steel flying 300 mph at you...
Alot of stress fracture in there not sure that will last but u gotta do what u have too
i just have one question: is the truck driver an organ donator?
This is good for a temporary fix.
That brass should hold up very well not what about the other four million cracks I guess some people don't mind pulling transmissions in and out because it's coming back out very soon
This definetely win the Chewing Gum & Mickey Mouse Repair Certificate. Welding brass and steel together? There are numerous visible cracks Why stop at welding only six cracks? The repair will carry a Life Time Waranty if its stays in the parking lot of the repair shop.
Ok, and what about the small one cracks? Shoud be fine or doesnt matter?
The brass dust in the pilot bearing is not much of a problem, but the abrasive disk dust will make it sing like a canary or growl like a bulldog. But only for a few dozen Kim’s, when the whole disc flies apart. Then things will be real quiet, except for the screams of the mutilated, that is.
Everyone here sitting in the comfort of their homes saying how dangerous this is and how the flywheel shouldn't be repaired, I'm no engineer but I 100% agree with you guys, it's definitely dangerous as fuck.
Brass and steel o pan at different rates..cracks will return brass is softer then steel also .flywheel will problem designate.
Not true its cast so it will work
Ese tornero nunca sonríe por satisfacción de su trabajo. Sin mucha cosa. Felicidades
Overskill or overkill?
И можно сразу смело, также вдвоем… нести в ближайшую металлоприемку