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The process of mass producing screws. Japanese screw factory producing 400,000 screws per day
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- Опубліковано 21 жов 2022
- The process of mass producing screws. Japanese screw factory producing 400,000 screws per day
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#screws #screwsfactory
Thanks!
Such a well done documentary video, I'm amazed at the craftsmans cleanliness and pride in his work. The machinery is simply amazing likely all tooled by hand without the use of CAD and built to perfect tolerances. I'm from the US and have noticed comments about his safety, I hope to add this craftsman is healthy and still has all of his fingers and toes plus works smart every day and obviously has great pride in his work, I noticed a comment on "wow who uses so many screws" my answer is every one who manufactures anything uses countless screws and fasteners in manufacturing daily, And during the logistic sweep the last few years entire manufacturing lines can be crippled by the lack of small products just like this gentleman creates.
May I wish this gentleman health and wealth and thank you for sharing his stroy!!
Thanks for the long reply. It was a good experience for us as well, and I will continue to upload videos to convey this story in more detail to everyone.
⛪
Did you seriously count all 10 toes?
Amazing
@@processx ¡Asombroso, un sólo trabajador!
有限会社浅井製作所のものです。良い動画をありがとうございましたｍ(_ _)ｍ
素晴らしい技術に感動しました！✨✨✨
The humble little screw! The most fascinating part of this is the people that designed each and every machine and then the tool makers that made the machine and then the dedication of the operator. Well done.😀😀
Would not be surprised if the very machinery we see was making screws for the Japanese military during WWII.
Humble little screw, that holds our world together..
日本のネジとかボルト類は良い。
無駄が無い動き、思わず見入ってしまいました。
Having been a machinist watching this is really cool. I would like to meet the people that invented these machines and machine the parts for them
majority of these machines were invented in Europe. the design conception and creativity is all from white people
Exactly this, who invents these insane machines!?
@@skabbymuff111 Machine engineers probably? Ever heard of them?
Those machines were invented in USA =Hi Pro, National, sagma I’m retired,worked over 35 years in the fastener Industry on the header Department.
I have at least 50 different types of screws in my truck for my construction business.... after this video im gonna be carrying some gratitude in my heart for the manufacturing engineers and metallurgists who make it happen....
Excelente 👏 👏 👏
Soy un admirador de la tecnología Japonesa, sobre todo su mano de obra y más que todo su dedicación al trabajo.
Excelente video, gracias por hacerlp llegar hasta mi.
saludos desde Santo Domingo en República Dominicana 🇩🇴
One Man Band! My God!! Only one man doing entire work of the fabrication shop and completing with perfection!!!
Sir, great respect to you! 🙏🙏🙏
Hard work will never go unrewarded, 👍👍❤️❤️
I’m sure there were others but management figured out a way to take advantage of this man and work him to death. Why have three people, when you can do the job with one who is happy making $1.00 per hour.
Thanks China.
It’s a classic problem. He probably doesn’t have any kids who want to learn or take over the business.
A town near where I live (even more in the boonies of Japan) has a program that pairs mom and pop businesses with young people who want to learn that business. In that way, the business will continue after the previous owners aren’t able to handle the daily operations themselves.
he might have only been there to demonstrate since he's the most senior and knows how to do things correct and fast for the video
Amazing, one person running that entire shop making millions of screws each day. It is not a glamorous shop, but the job gets done. My respect sir.
下町のこういう工場って生産性が合わず大変だろうな。だけど日本の下町の製品精度や技術は素晴らしいのでなんとか生き抜いてもらいたいと思う。
아까운 기술이 사라지지 않기를 기원합니다.
Agreed if the factory dies China will take it over.
採算が合わずね
ネジ工場で働いてるので分かりますがこれはめっちゃ楽です
理由を述べると長くなりますし働いてる人にしか理解出来ないので言いませんが、
これが楽な方とかほんと終わってるよな…
Such a simple thing in life, but so mesmerising to watch. Thank you for sharing 🙏🇦🇺
Absolute respect for this man. Thanks for sharing his experience.
Ông ấy đã lớn tuổi nhưng rất khỏe mạnh. Quần quật làm cả ngày cho mọi vị trí. Tôi khâm phục . Sức mạnh của nước Nhật đến từ những con người như ông. Chúc ông nhiều sức khỏe và thành công.
とても分かりやすく、素晴らしい動画だと思いました。勉強にもなります。ありがとうございました。
I love how they use the old mechanical-style machines. Lots of fun to watch.
My family was in the fastener importing and wholesale industry in the US for many years. It's really interesting to see how these screws are produced. I'd never have imagined that some of the screws might be produced in such a small shop.
Самого процесса изготовления не видно, можно было замедленно и крупным планом, было бы интереснее
А всё равно не видно было бы)
Si sería interesante ver cómo se le hace el roscado al tornillo.
Это технический секрет фирмы)
@@vitaliy.p2279 Cuál es tu idioma ?
@@danielaversa1613 гуглпереводчика нету, так бы ответил, а по испански я не разумею...
わぁお❣️まさかのパチンコ、パチスロ台のビスやネジに使われている物だとは。まさか此処でプロのベテラン職人によって製造されていたとは。感無量です😆
当方、以前は大都技研や三共メーカーの台を加工していましたが数年前から中古台の加工業をしておりこのネジは山盛り一杯所有していますが勿体無いので保管していますよ😂
いざと言う時には非常に重宝します。
生産者のお顔が見れました事、ここにお礼を申し上げます😊💕💖
やはり、モノづくりは奥深いもので楽しいですね。
Esse senho trabalha sozinho? Parabéns senhor. Deus te dê muita saúde e muitos anos de vida. Falo desde o Brasil. Um abraço.
That’s incredible that he does all this in that small shop, kudos for all the hard work you’ve been over the years
Aku tak mampu berkata-kata lagi selain..LUAR BIASA PROSES PEMBUATAN BAUT SECARA MASAL INI.
Video yg membuka mataku bahwa sesuatu yg cepat dan presisi dibuat oleh manusia. Bukan oleh mesin. Karena manusialah yg menciptakan mesin ini. Salam hormat ⚘🙏🇮🇩
Notice how this respected man's shoes are polished. Accuracy in everything. Best regards from Russia.🙏
Look closely and notice his shoes have shine from the oil.
It would be more interesting to see more detail on how a screw is made, also with slow motion.
Yes, & in close up.
The machines looked like SDDP (single die double punch) simple machine, 1st punch cones the head, 2nd punch finishes the head, die ok pin kicks it down the chute, my guess, they are late 1960s , early 1070s, maybe 125ppm.
The best way to understand process is by animation. That way you can see the way the machine forms the material.
Being Japanese, you know they are quality screws, made from quality steel that are consistent and reliable. Good work guys.
Agree. Japanese and Korean quality is tops and will be joined by China very soon, if not already there. EU engineering is overrated just like their cars, as proven by all the independent surveys. JDPowers in at least one report puts BMW, Audi and Land Rover as bottom three; Hyundai, Kia, Suzuki are tops in the same survey for customer satisfaction and reliability. As they say in Oz and NZ: " Only Poms and Fools buy European Brands".
@@BD-bditw mate, toyotas rot just as well if not worse than vw or bmw, it is all the same basically, throw away cars, for last 20 years or so
@@dghtr79_36 every Japanese car I’ve owned change fluids regularly never any issues. BMW my wife loves a whole bunch of recalls ends up costing a few thousand dollars on a consistent bases. Never again. I love old American cars and trucks but most of the new stuff not very reliable. Kia and Hyundai don’t seem to stand by there products engines blowing up etc…. Japanese make great products!!! Germany also I just wouldn’t buy their cars. And to finish the list absolutely would not buy any car made in UK
@@BD-bditw This video is a bad example of "Japanese quality" because this is a small factory with ancient machines. It's comparable with old factories in the UK from the forties.
@@johnsamu doesn't matter how old they are if they're still getting a good job done, no reason to re-engineer something that's working so well as is.
I ran screw machines of a different type for 25 years. ( Davenports). Its a dirty, smelly, loud job that requires brains, strength and stamina, and to see this guy doing all the work? Wow, my hat is off to him.
So did I! Everything from 00 Browne & Sharpe to Acme Gridley multis for SKF bearings.I think they do things differently nowadays. Good to hear from a fellow machinist.
👍🏻👍🏻👍🏻
I always say, the old cam machinists were better machinists than us CNC Screw Machinist today. Glad I don't have to do timing on the cams. But man, do you guys have the most brilliant ideas for tooling. All of which are being used on our CNC today.
@@peterCheater Don’t know about that Peter, but thanks for the comment.
Been working on and running those types of headers for years. I like em. Fun to diagnose and repair.
この機械を作った人も凄い😂
I love to see old machines at work and this is fantastic thank you for the excellent video
What a physically challenging job for not a spry worker. He really takes pride in his work. I hope he can subsist from such a job
He’s the average age of worker in Japan
@@hfarthingt Yes, I've heard there are far more centenarians in Japan than in any other country. Long life attributed to healthy non-glutenous diet.
El proceso es simplemente grandioso, los que diseñan las máquinas en verdad son unos genios de la mecánica trabaje casi 40 años en la industria metal mecánica y de ensamble , eso es algo que le da a un país un plus enorme para ser de primer nivel.
Wonderful screw making machines all work by one man only,we had screw factory, Hats off to inventor of machine, tool makers etc.I love to see more of such machines.But not easy to run, require all technical knowledge 🙏🙏
Japan is known for making very well made precision tools. Japanese made tooling usually goes at a high premium.
すべてはねじ一つから始まる
That was a really well-made video of the interesting process of making screws. Photography was first class and the explaining of each step very well-organized. Much better than any other of this type of video I have watched. Well-done! 😊
Sensacional. Nunca vi isto antes na minha vida. O senhor está de parabéns. Deus te ilumine e te dê muita saúde. Abraço deste amigo desde o Brasil.
Lindo esse trabalho
鉄は国家なり、日本の製造業の源ですね。
動画の配信を、ありがとうございます。
The skill that he has to produce the screws is only part of the story. The skill you don't see in this vidio is the skill to repair these machines. You can't just get on the phone and order new parts when they break you have to fabricate them. Watching him work you can tell he has been doing this a very long time.
. . . and those machines are older than he is!
Всё гениальное просто !!! 👍👍👍👍👍👍
I feel like their factories are just better put together your truly looks better I admire how clean they keep their workshops
I love to watch these kind of videos. I used to be a ceiling fixer. We used those screws for fixing metal to metal
So much could go horribly wrong if not for the expertise and concentration every second of every day.Respect and best wishes for this champion.
Лайк 👍👍👍👍👍👍
Wow... !!! My best friend, Great Good... !!! I wish you every day of your development.
¡Asombroso, un sólo trabajador!
This factory is "old fashion" and I am surprised that it still exists in Japan.
I would be interesting to know the age of the machines.
There are lots of small time operations like this in Japan. I have watched videos where there are whole streets in places like Tokyo that are filled with little family owned shops making parts for the bigger companies.
@@charleshaggard4341 1945. after the second world war.
Crazy how nails used to be so valuable that old buildings were burned just to collect the nails and now we can make far more precise screws this cheaply.
The video would be improved by showing individual fasteners at each stage of production.
Made in japan.... The Best quality in the world at all products!!!
私はトルコ人で、日本と日本人を愛しています。私たちの文化はほとんど同じです。日本人は非常に知的で、勤勉で好戦的な人々であり、敬意を表しています。
Very interesting video. This is clearly a very OLD factory, those machines were probably made somewhere in the fifties/sixties(or even before that?)
No computer/electronics in sight except for the very basic motor and on/off switch.
The production output is quite low compared to current standards because there's hardly any continuity.
It's manual transferring one (small) batch from one machine to another machine which isn't very efficient.
BUT because the batches are small it might be still OK to do it this way?
He seems to be doing plenty of business.
@@josephastier7421 Plenty of SMALL batches. If they must compete with modern factories that produce millions of bolts they could never compete.
@@johnsamu He obviously does not compete at that scale. He has found a niche that keeps him in business.
We used to make these in US. I worked for Southern Screw. The Japanese put them out of business.
Made in japan 👍
製造工程はこんな感じ
なんて素敵なの ！
Nice video but it would even be nicer if you had shown something of the actual process too.
JAN PAN NUMBER ONE.
ガラの工程は通称で共摺りバレルが正規工程。灯油や洗油を使用せず、水と粉状コンパウンド、バレル砥石などを使用する事もあります。
Los diseñadores de estás máquinas son unos genios. Preciosas máquinas.
So awesome to see all those machines so engineered 👏👏👏
From time to time, everyone needs a good screw… 😂
تكنولوجيا رائعه
Many things I wanted to know are not shown or explained. How is the raw wire being shaped into a screw? How is the sorting device picking up defective screws? What steel are they made of?
You expect industrial secrets for free? This is Japan, not the United States.
رجل واحد مسن يدير كل هذا الانتاج، كم انت عظيم ياشعب اليابان وجدير بالاحترام.,🌷🌷🌷🌷
Во первых не винты, это шурупы саморезы. И 400000 это на одном станке. Там далее другие станки в цехе вижу и другие размеры.
Винты точно также делаются.
It'd be cool to see an animation of what is happening inside the machine. I can't really tell what is happening this way. Cool video though
Nice, just a pity some slow motion of some of those processes.
Informative👍👍👍 . Thanks for sharing. Be safe 🇨🇦
Great video! If machines like this were not made, designed and built then the option is as follows.
Stone age driving Fred Flinstones car along with many other things most take for granted.
John, Australia.
Al ver esto, me preguntó el desarrollo del cerebro humano a través de miles de años y llegar a crear estás máquinas, muy impresionante.
💪♥️โชคดีมีความสุขนะครับพี่🤟💴
That shop is cleaner than my house!
They forgot to show how Home Depot takes 4 of these screws and charges us $2.
No, these are made in Japan, top quality. The overpriced junk at Hell’s Depot is from China.
@@procrastinator41 You aren't kidding. HD sells stuff from Harbor Freight now, they repaint it and add a 33% markup.
나사산 가공하는 모습을 쉽게 볼수 없어 아쉽지만 전체적인 제작과정을 잘 담으신것 같습니다
Love those beautiful old machines.
Video rất hay! Mình rất thích kênh của bạn, chúc kênh của bạn ngày càng phát triển!
Слава трудолюбивому японскому народу.
Охрана труда и безопасность не сильно высоком уровне, и ручного труда многовато.
@@Balta454 согласен, чего стоят открытые маховики..
Самое бестолковое: пересыпание с мешалки в поддон на пол, затем поднятие поддона и высыпание в центрифугу.
Нарушение правил засовывает руки в крутящуюся центрифугу (есть инструмент "тяга", который легко выровняет метизы).
@@Balta454 Зато производство конкурентоспособное. В России такое не возможно. У нас что бы это все работало, нужен еще главный инженер, технолог, мастер, начальник ОТК, контроллер ОТК, инженер по технике безопасности, слесарь по настройке оборудования и конечно же пожарный.
I remember a time in my life when I used to make precision nails for nail guns .
Made in Japan most good quality in the world, leading manufacturer, must give to Japan.
أنا مشترك جديد من العراق واحب اعمالك الرائعة
شكرا لمشاهدتك
Anche in Italia le producevano così... 50 anni fa!!
Da ragazzino erano stato da un amico che produceva viti , era proprio così ! Il papà, il padrone era proprio come questo signore.
노하우가 필요한 일이군요!
At a certain point I kinda just stopped reading the subtitles and just was mesmerized and captivated by the machines as they worked
Good job with matching music. It's useful to look at.
저 좁은 공장에서 하루 40만개가 나오는것도신기하고 기계 하나 하나가 정교해보이네
한국이나 일본이나 이런 공장에 젊은이는 없다는,,,,
한국에는 품질좋은 거북이표 서진금속이 있었는데 현재도 생산 하는가 모르겠네.
I love yuo.... Japón 🇯🇵 !...
Interesting! Take all the screws the company makes in a year , divide them into the nett company profit for a year , see what they make per screw, ever so small but each screw has value!
ぱっと見でも結構効率化できそうなところがありますね。
It's fascinating to see what seems to be very archaic machinery in Japan, a country with a reputation for bang up to date processes.
Archaic? How else do you think screws are made?
@@stargazer7644 Er, computer controlled machinery - ? 🤔
@@simongee8928 Why do you need computer controlled machinery to stamp a screw? The vast majority of everything that has ever been built was not done on a CNC machine.
In Japan a lot of high grade work is carried out in back lanes.
Sometimes I wonder how possibly you can sell so many screws. 400,000 per day is 146 millions per year. It's an incredible number, if you think how many other factories are in the world doing the same screw.
When I left school, I went into engineering and we had a small machine that was called a Nut former ,
When doing small brass nuts , it could churn them out at 700 a minute, even the big nut formers could produce 350 a min
I broke a screw today . It wobbled and then sheared off. Maybe you can send me another one.
Macchine ricalcatrici a freddo semplici e processo tutto manuale. Sembra di stare all'inizio degli 40. Complimenti per l'uomo che fa' tutto da solo.
I enjoyed this quite a lot. Thanks for sharing ☺️
That was mesmerizing.
Обычные автоматы, у нас на заводе до 90-х работал автоматный цех, выпускавший винты, гайки, шайбы. На автоматической линии в гальванике их оцинковывали. Много чего делали, а года три назад и главный корпус завода снесли.. Теперь везде продаётся китайское дерьмо.
за что голосовали - то и получайте
Isso é incrível.
I think the process is always interesting. I enjoyed the process in the new field. thanks for the good video
Thank you for watching!
Fascinating.
Познавательно, информативно
A great and worthwhile upload. I do cringe though when I see the guy not wearing eye protection, especially where he is unwinding that loose end at the beginning. This is why we always bend the top end of welding and brazing rods back on themselves as a means of reducing the chances of the loss of an eye.
من افضل الصناعات عندي اليابان 👍👍👍👍👍