Project Sportster Sport Build: Rebuilding a Classic Harley Davidson

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  • Опубліковано 27 жов 2024

КОМЕНТАРІ • 106

  • @grubbm4927
    @grubbm4927 2 місяці тому +1

    Great looking bike!

  • @yektinuryani14
    @yektinuryani14 2 роки тому +2

    Nice video ...... very inspired

  • @harwoods11
    @harwoods11 Рік тому +1

    Brilliant video.. I've just got a 2001 that's untouched and ripe for making my own.

  • @coyote4936
    @coyote4936 5 місяців тому +1

    I had a 1997 sportster 1200 S as my first motorcycle.

  • @ranplan
    @ranplan Рік тому +1

    Loved this video. Very informative, clear, easy to follow. And the bike turned out awesome. Definitely getting a Sportster as my 2nd bike.

  • @jamesoakley9333
    @jamesoakley9333 2 роки тому +1

    I'm doing a '04 xl1200r myself. Nicely done sir.

  • @RayfordRaySiegel
    @RayfordRaySiegel 2 роки тому +2

    Dog not included. I love it.
    I'm thinking about getting some square bars made, but I want them wider and taller. I plan to have them at the same angle as the forks, like the stock (2003 883C) risers, because I want to have them farther back, for longer rides.
    The stock seat looks great. I like it better than the other one.

    • @jac5431
      @jac5431  2 роки тому

      Thank you. Yes, good idea on your build. I think it will look really nice. I kept the stock seat on my bike and switch it back and forth. I agree the stick seat looks very nice.

  • @rtmdlawncare5774
    @rtmdlawncare5774 3 роки тому +3

    Nice job. I just bought an estate lot of two sportsters. A 92 with fat Bob tank and mike wells rebuilt motor with upgrades.
    And a black 97 sportster sport. Had to take them both. I knew the sportster s was a good pick up. But I’ll sell the one and keep the s model and upgrade like yours. Again- well done.

    • @jac5431
      @jac5431  3 роки тому

      Thank you. Yeah, the Sportster S is a lot of fun. Great find! Good luck with your build.

  • @bradyelich2745
    @bradyelich2745 7 місяців тому +2

    FYI: only have one key on ur key ring, as the ignitions are know to go due to vibration. I have changed mine twice. The first time it cut out was on I35 in DFW at 85 mph in traffic. I grabbed clutch and wiggled key and big boom from gas build up.

    • @jac5431
      @jac5431  7 місяців тому

      Good to know! Thanks

    • @jac5431
      @jac5431  7 місяців тому

      I just got a note from you saying I’m deleting your comments? I’m not doing that. Not sure what’s happening but your comments are coming through as email notifications to me but not showing up in the comments section under the video.

    • @bradyelich2745
      @bradyelich2745 7 місяців тому

      @@jac5431ok, thanks

  • @heyjamesguesswhat
    @heyjamesguesswhat 3 роки тому +2

    Nice find! I just picked up a yellow 2001 XLS in similar condition, the owner had a lot of the same options installed too, all set up for touring. Great bike.

  • @seiji5705
    @seiji5705 3 роки тому +4

    Very very nice bike. My bike is 2001 XL1200S sportster. This project is very unique and wonderful. Classic style but modern technology in it !
    My one is uproading on my channel. I want to try a unique project like you.

  • @jeffsaxton716
    @jeffsaxton716 Рік тому +1

    I have an orange 2000 XL1200S. 10,400 miles, looks a lot like that one but set up more like a cafe racer. Screamin' Eagle stage something ... Carb issue is, no rebuild kit found for 40mm Kehin butterfly unit. I'd like to replace the carb, looking into what it will take.

  • @brianminkc
    @brianminkc Рік тому +5

    Boy, you sure bastardized a rare classic.

  • @bradyelich2745
    @bradyelich2745 7 місяців тому

    FYI: 1996 was first year of xl1200s, I own one, bought new, one of 541 in Red. 1998 was the first year of the upgrades: 10:1 compression using Buell S1 Lightning heads, dual plug single fire, dual piston brakes, different colour paint and engine and exhaust, cams were changed to short-duration camshafts which peak 5100 rpm as bike is set up for low end torque, improved oil pump and probly some other things. I think these upgrades were to comply with emissions.

  • @chrissmith7669
    @chrissmith7669 2 роки тому

    I’ve inherited a 2003 anniversary hugger 883. starting the restoration this weekend. Also kept in beautiful condition. Great looking bike.

    • @jac5431
      @jac5431  2 роки тому +1

      Thank you. The 883 is a great bike. Nice thing about the Sportster line is they have a lot of similarities and you can source parts easily. Good luck on your restoration!

    • @chrissmith7669
      @chrissmith7669 2 роки тому

      Thanks. I’d love to tweak it towards a sport but want to keep the overall look. Only known issue is a bad ignition module

    • @jac5431
      @jac5431  2 роки тому +1

      @@chrissmith7669 if the ignition module is the only issue, it’s an easy and cheap thing to replace and buy. I replaced my ignition module but the real problem was the carburetor. Make sure that thing is in tip top shape. I rebuilt mine. There is a great video from J&P Cycles on this and many on UA-cam. In particular, make sure the vacuum hood is in good shape. Personally, I’d buy a Harley CV Carburetor replacement kit on JP Cycle and rebuild it with all new internals.

  • @rob604
    @rob604 Рік тому

    Awesome video, was only gonna watch one part ended up watching the whole thing
    Love the stance with the long shocks

    • @jac5431
      @jac5431  Рік тому

      Thank you! It was a fun build.

  • @jamesguidry3995
    @jamesguidry3995 2 роки тому +1

    Great video and a rare great bike . Very impressive evaluation & presentation . Its obvious your well educated which makes for interesting viewing .BUT ! Please replace or at lest clean those 2002 SE spark plug wires . LOL . And you are right on the money of not installing a Mikuni ! Not only are they way too responsive & jerky but they are way too noisy with all that clattering sound they make . Ride safe and Love the Lord . 😊

    • @jac5431
      @jac5431  2 роки тому

      Thank you for your comments. I eventually cleaned up those spark plug wires, they look much better now!

  • @jamescorless8283
    @jamescorless8283 2 роки тому +1

    Nice bike !!!!!

  • @rustyrims05
    @rustyrims05 3 роки тому +2

    Good buy, mate. For me, I'd lose the forwards and slot a Supertrap on but a lovely bike and some good info. Couldn't agree more about the carb and cable lubing.

    • @jac5431
      @jac5431  3 роки тому +1

      Thanks Mark for your comments. The nice thing is, there are so many ways to customize the ride to make it your own. I may still make some changes.

  • @Mr2Pair1976
    @Mr2Pair1976 Рік тому

    Nice build

  • @clamshack5116
    @clamshack5116 3 роки тому

    nice build, gonna start the same build with my daughter

    • @jac5431
      @jac5431  3 роки тому

      Thank you! Good luck.

  • @bradyelich2745
    @bradyelich2745 7 місяців тому

    April 1999 Tampa, I'm at TECO working, and they decide to paint lines in parking lot white near my bike, my fenders still wear the splatters. They never really hurt my bike, the splatters are tiny, and I have a story, and being Canadian, I did not have a gun.

  • @FLHCSfan68
    @FLHCSfan68 3 роки тому +1

    Very nice

  • @CB-lh8gw
    @CB-lh8gw 2 роки тому +1

    My '97 1200S has about 14,000 on it. Wish I had dual disc brakes up front. Lol

    • @bradyelich2745
      @bradyelich2745 7 місяців тому

      a real 1997 xl1200s would have dual discs up front. do u mean dual piston calipers?

  • @benlebow1785
    @benlebow1785 Рік тому

    Excuse me. I have this model bike 2000 xls sporster. Where did you get that oil dipstick? The Harley logo one. Hoping you respond…thanks!

  • @mysticapprentice
    @mysticapprentice 2 роки тому +1

    You did a good job, and nothing irreversible if you decide to go back to stock later on.
    One question: where did get the ignition coil? I noticed it's black (original is grey), is it an aftermarket part? Thanks, ride safe!

    • @jac5431
      @jac5431  2 роки тому +1

      Thank you! And good catch on the ignition coil. I replaced the original. I bought a new one from J&P Cycle and sold the original stock one on eBay.

  • @rbljackson
    @rbljackson Рік тому

    By chance do you still have the items you took off this bike? My wife has an 03 anniversary edition, same bike. Also...can you give me the part numbers for the screaming eagle slip ons, and the replacement headlight, taillight and license plate. I think the wife would REALLY like those changes on hers.

    • @jac5431
      @jac5431  Рік тому

      I’m sorry, I do not. I sold them all on Facebook Market Place and EBay.

  • @davidnorris5675
    @davidnorris5675 2 роки тому

    I love it,
    Would have gone with classic Buckhorns, but that’s just my personal preference.

    • @jac5431
      @jac5431  2 роки тому +1

      I was debating doing that. Buckhorns would look great. But I wanted to make an older bike look a little more modern so I chose key stone bars.

  • @ericblair2197
    @ericblair2197 2 роки тому +1

    Put it all back! Clean , lube & add 20,000 miles?

  • @davidmacgregor5193
    @davidmacgregor5193 2 місяці тому

    I own a 2009 XR1200, I believe they are rarer than an XL1200S.

    • @jac5431
      @jac5431  2 місяці тому

      Yes, you are right. It is more rare.

  • @TheCasualGamer01
    @TheCasualGamer01 3 роки тому

    Man I need those bags! I can't find any that fit well for my 1200s

    • @jac5431
      @jac5431  3 роки тому +1

      sorry, wish i knew sooner.... sold them a while back. I don't know the brand, but they were not HD, they were some after market brand.

  • @gregorygrunert8126
    @gregorygrunert8126 2 роки тому +1

    Get rid of the forward controls! Handle bars to. S’s are the coolest bikes ever built by HD. Too many have been cruiserized. A shame. I really like what you did except for the bars. I would never do that to my S.

    • @jac5431
      @jac5431  2 роки тому +2

      I see your point. It’s less of a sport ride with the forward controls and bars. But the bars and forward controls don’t stop me from I riding it like a Sportster should be ridden!

    • @zacharyharris438
      @zacharyharris438 5 місяців тому

      Should chop it hardtail frisco style....

  • @collinrussell1118
    @collinrussell1118 2 роки тому +1

    I just got my grandfathers 1998 1200 sport that sat for a few years and I’m trying to rebuild it. I love what you did to this bike and I have a few questions. How could I contact you?

    • @jac5431
      @jac5431  2 роки тому

      Send me questions through this chat. I don’t want to publicly post personal info.

  • @jeffsaxton716
    @jeffsaxton716 Рік тому

    Mine has Vance & Hines neighbor hater pipes with no crossover. Not sure if that's good or bad.

    • @jac5431
      @jac5431  Рік тому

      It depends on how the bike is tuned. My guess is it’s probably fine. A lot of people make that switch with no crossover.

  • @kramerdesignco
    @kramerdesignco 6 місяців тому +1

    Lol, not unusual for a sportster to have cruiser accessories.

  • @jacklynn4424
    @jacklynn4424 3 роки тому

    Thank you for sharing this informative and enjoyable video. You did an excellent job of detailing all the items you changed. However, you didn't list any part numbers or where to buy in the comments section. You listed several items that I really like and want to put onto my Sportster. Especially the front turn signals that double as white running lights. But if you go online to try to find those exact lights, you get hit with a barrage of several hundred similar lights. If it's not too much of an imposition, can you plz list part numbers and place to buy in the comments section? Thank you for any help you can provide in this matter.

    • @jac5431
      @jac5431  3 роки тому +1

      good point... yes, here are some part numbers... let me know if you want other part numbers
      -Turn Signals
      www.revzilla.com/motorcycle/hogworkz-halomaker-1156-bullet-style-led-rear-turn-signals-for-harley?sku_id=1818139
      -Tail light
      www.revzilla.com/motorcycle/custom-dynamics-probeam-low-profile-led-taillight-for-harley?sku_id=1298058
      -Head light
      www.amazon.com/gp/product/B07BFGY661/ref=ppx_yo_dt_b_asin_title_o02_s00?ie=UTF8&psc=1

    • @jacklynn4424
      @jacklynn4424 3 роки тому

      @@jac5431 thank you for your quick response and all the part numbers.

    • @jacklynn4424
      @jacklynn4424 3 роки тому

      Can you also give me the number for the front turn signals? Thx

  • @cfcasazza
    @cfcasazza 3 роки тому

    Very nice bike. Are the forward controls stock or did the previous owner change them from mids?

    • @jac5431
      @jac5431  3 роки тому

      Thank you. The previous owner changed it from mid controls to forward controls. This bike came stock with mid controls.

    • @cfcasazza
      @cfcasazza 3 роки тому +1

      @@jac5431 Thanks for the reply. I just picked up a 1999 1200 Sport that i am in the process of converting back to mids along with some other stuff. Great bikes

  • @dstoffan89
    @dstoffan89 3 роки тому

    Nice man! I have a '99 XL Custom i am working on. Do you still have those screamin eagle slip ons by chance? I'd buy them from you

    • @jac5431
      @jac5431  3 роки тому

      Thank you. I sold them on eBay shortly after I took them off. Sorry.

  • @timdougall5415
    @timdougall5415 3 роки тому

    Hi thanks for your video really interesting. Ok so I'm new to motorcycles but I've just bought a 1998 one of these. Mine has the stock rear brake and gear shift. I would like to put on forward controls like yours. Will the standard Sportster control set fit onto the Sportster Sport?? Just thought you might know. Thanks.

    • @jac5431
      @jac5431  3 роки тому

      Thanks for watching the video and commenting. Yes, standard controls should fit perfectly. Of course, double check me on this, but the nice thing about sportsters is that they have many similarities through the years. Go on eBay and look for them. Guys sell a lot of these parts. Just check they will fit your bike. But like I said, a wide range of years should fit your bike.

    • @timdougall5415
      @timdougall5415 3 роки тому

      @@jac5431
      Hi thanks for the reply. I watched a few videos of fitting forward controls to Sportser and you are correct they are all pretty much the same. I have just finished fitting a set to mine very successfully. Thanks.

    • @gregorygrunert8126
      @gregorygrunert8126 2 роки тому

      Buy yourself a 1200C and don’t ruin another classic.

    • @timdougall5415
      @timdougall5415 8 місяців тому

      Ok but who wants a Harley that’s not a cruiser?

  • @johngray2526
    @johngray2526 2 роки тому

    I've never owned a Harley bike but in the market for one for my bucket list I'm 56 now well just turned 56 in Jan 2022 um my. ? Is what's the different between the 1200R & 1200S nice bike I don't really like red tho lol

    • @jac5431
      @jac5431  2 роки тому

      It’s never too late to buy your first HD! But to answer your question on difference between XL1200R vs XL1200S:
      When HD dropped the S (Sport) they started the R (Roadster), so the R is the following model after the S. Kind of a stripped down or basic version of the S. The S does have dual front disk, dual plugs, single fire, better compression in the motor, and a better suspension that you can adjust preload and rebound. Cartridge front forks and remote reservoir rear shocks are the major differences in the suspension. The S has a little more power and handles better then other Sportsters.

    • @johngray2526
      @johngray2526 2 роки тому

      @@jac5431 oh ok now I see the difference I'll try to look around for a XL1200S it's gonna have to be at a low price I'm on a fixed budget 😔 & thank you for the response keep up the good work & stay safe ✌🙏

    • @jac5431
      @jac5431  2 роки тому

      @@johngray2526 thank you. But you may have a bit of a problem trying to find an XL1200S for a low price. They are somewhat rare to find them in good shape.

    • @johngray2526
      @johngray2526 2 роки тому

      @@jac5431 oh Lord ok I see welp chit darn ways of mines lol & I was told to stay away from the custom ones is this true ?

    • @jac5431
      @jac5431  2 роки тому

      @@johngray2526 no, not at all true. The XL1200 custom just means it has more chrome and other add ons. Just aesthetics. But they are all built on the same frame, same motor, etc. Only the XL1200S and R are different. There are many many Sportsters out there. You can get one at a good price, I’m sure. Find the one you like best and in the best condition and you’ll be ready to rock’n roll!

  • @justinsmith847
    @justinsmith847 3 роки тому

    How much for the big fluffy touring seat please let me know I have an 03 883 and if it would fit I'd love to get it thanks

    • @jac5431
      @jac5431  3 роки тому

      sorry for the late reply.... I sold it already for $100

  • @biker_blake
    @biker_blake 3 роки тому

    hey! i have the exact same model, same year, in white! such an incredible bike!! is that windshield memphis shades? if so i will buy it off you!

    • @biker_blake
      @biker_blake 3 роки тому

      also, you mentioned at the end you were getting new slip ons? ill totally buy the slip ons off you as well if youre getting rid of them!

    • @jac5431
      @jac5431  3 роки тому

      Hi Blake- sorry for the delayed response. Thanks, yes, these bikes are great! And yes, the windshield is Memphis Shades, it's in excellent condition and all the mounting hardware is on the windshield, ready for you to put on your bike. I think it will look really nice on a white bike too. I'd take $55.00 for it if you pay the shipping, I estimate that would be about $15.00. So, for $70 total it can be yours!

    • @jac5431
      @jac5431  3 роки тому

      @@biker_blake sorry, i sold the slip-ons soon after i took them off. But the Memphis Shades windshield is for sale... see my reply

    • @biker_blake
      @biker_blake 3 роки тому

      @@jac5431 thats perfect! i will take it. i dont have a way to send you a direct message on here but if you dont mind shooting me an email? blakeshea27@yahoo.com or add me on FB (the photo is of me with the sportster probably would not be hard to find me haha!)

    • @jac5431
      @jac5431  3 роки тому

      @@biker_blake fantastic! just sent you an email and added you on FB too.

  • @mbsnyderc
    @mbsnyderc 2 роки тому

    The real thing that's wrong is the forward controls the rest you might want if you go anywhere very far,and the stock bars are the best for handling.the z bars are ugly sorry Eric would never put those bars on a bike.

    • @jac5431
      @jac5431  2 роки тому

      You are right, Eric never would have put them on the bike. You are right, stock bars and stock controls are better for handling.

  • @johnniesmith5082
    @johnniesmith5082 9 місяців тому

    It looks the same what dud you do

    • @jac5431
      @jac5431  9 місяців тому

      I tried not to do too much, new handlebars, LED lights, rebuilt the carb, exhaust, retuned the engine.

  • @dar5204
    @dar5204 10 місяців тому

    I enjoyed the video until I found out the dogs not included 😂

    • @jac5431
      @jac5431  10 місяців тому

      😂 Thanks

  • @bryanmiller5074
    @bryanmiller5074 2 роки тому +1

    Damn turn your idle down... Enjoy the music

  • @gilesseddon3142
    @gilesseddon3142 3 роки тому

    Is a 2002 a classic???

    • @jac5431
      @jac5431  3 роки тому +1

      Point taken: it's more rare than it is a classic. By 'classic' I am referring to the Harley-Buell partnership to build the Sportster Sport XL1200S. It was made from1998-2003 and I think about 30,000 were made. Many were bought by young guys who cared more about speed than the bike itself. So, many of these bikes in the original form did not survive. Finding an XL1200S in very good shape is very hard, which makes it rare.

    • @countingsheeple2428
      @countingsheeple2428 3 роки тому

      Next year, it will be considered "vintage."

    • @jac5431
      @jac5431  3 роки тому +1

      @@countingsheeple2428 yes! and I'm super excited to get the 'Antique' plate from the DMV!!!

  • @yessir6523
    @yessir6523 3 роки тому

    I got a 2003 sport with 7500 miles on it at 2021. Anybody interested ?

  • @Si-uq4dc
    @Si-uq4dc Рік тому

    The bars, seat, and mirrors are ugly should’ve put a saddlemen on it

  • @USNVA-yn6cp
    @USNVA-yn6cp 3 роки тому

    idle wayyy too low

    • @jac5431
      @jac5431  3 роки тому

      Very common idle for the older carbureted Harley’s. Unlike the newer fuel injected ones that came out a few years later, the idle on the older Harleys a low.
      Many people, including myself, like that sound. The classic Po-ta-to, Po-ta-to, Po-ta-to sound of the idle. This is the spec Harley wants you to follow in the manual. I could increase the idle by adjusting the carburetor but then it would be out of spec.

    • @jamesguidry3995
      @jamesguidry3995 2 роки тому +1

      @@jac5431 Sounds just right to me , almost like a $1500 THUNDER HEADER !

  • @bradyelich2745
    @bradyelich2745 7 місяців тому

    FYI: 1996 was first year of xl1200s, I own one, bought new, one of 541 in Red. 1998 was the first year of the upgrades: 10:1 compression using Buell S1 Lightning heads, dual plug single fire, dual piston brakes, different colour paint and engine and exhaust, cams were changed to short-duration camshafts which peak 5100 rpm as bike is set up for low end torque, improved oil pump and probly some other things. I think these upgrades were to comply with emissions.

    • @jac5431
      @jac5431  7 місяців тому

      Ah, good to know. Thanks for sharing!