▼EXPAND THIS SECTION FOR IMPORTANT INFO▼ ★THIS VIDEO WAS MADE POSSIBLE BY★ ISOtunes Bluetooth hearing protection (Save 10% when you use this link): bit.ly/3BHYdH7 (or use discount code: STUMPY) *Please help support us by using the link above for a quick look around!* (If you use one of these affiliate links, we may receive a small commission) *Some other useful links:* -Tutorial about loose tenon joinery: ua-cam.com/video/Bx1Mg2mTMO0/v-deo.html -More videos on our website: stumpynubs.com/ -Subscribe to our e-Magazine: stumpynubs.com/browse-and-subscribe/ -Check out our project plans: stumpynubs.com/product-category/plans/ -Instagram: instagram.com/stumpynubs/ -Twitter: twitter.com/StumpyNubs ★SOME OF MY FAVORITE CHEAP TOOLS★ -123 Blocks: lddy.no/vpij -Mechanical Pencils: amzn.to/2PA7bwK -Lumber pencil: amzn.to/2QtwZjv -Pocket Measuring Tape: amzn.to/2kNTlI9 -Irwin Drill Bit Gauge: amzn.to/2AwTkQg -Nut/Bolt/Screw Gauge: amzn.to/2CuvxSK -Self-Centering Punch: amzn.to/2QvbcrC -Self-Centering Bits: amzn.to/2xs71UW -Angle Cube: lddy.no/10nam -Steel Ruler: lddy.no/10mv7 -Utility knife: amzn.to/3nfhIiv -Center-Finding Ruler: lddy.no/10nak -Bit & Blade Cleaner: amzn.to/2TfvEOI -Digital depth gauge: amzn.to/3mwRf2x -Wood Glue: amzn.to/3mqek6M -Spade Bits: amzn.to/3j8XPtD
Nice door! After about 50 years of woodworking, I finally built my front entry door a couple years ago. I'm in western Canada where your eastern forest hardwoods aren't so plentiful. I got some absolutely stunning old growth vertical grain Doug fir from Vancouver Island -- something like 25 growth rings to the inch. I built the solid wood door featured in Fine Woodworking about 20 years ago. It's been through almost two years of weather now and it has always fit its frame pretty much exactly the same. You're right: it was a bucket list item. I think it's just about the biggest thing I can make in my little basement shop. It wound up costing pretty much the same as what our local architectural millwork specialists quoted me for building and installing a custom door. Definitely my most satisfying project!
It is fun to build a door. I had to help my building trades teacher build one for his shop that we were building for him as his old one was falling apart. It was fun to build the shop and the house.
Never built my own, but I did catch my neighbor about to throw an ancient, solid wood door on a bonfire. "Whoa, whoa, whoa!" Spent days sanding that beast, finally made a homebuilt sandblaster out of my air compressor to get into every nook and cranny. There were a LOT of crannies...stained it, put about 8 coats of poly on there (Alaska weather) had a piece of glass cut at Lowes, and it is friggin' gorgeous. A bonfire. Seriously. And it's so old modern hardware wouldn't fit, found an old deadbolt assembly at an antique dealer.
Recommendation from watching Total Boat videos ... Start with multiple coats of their High Gloss varnish first. This has a higher content of the UV inhibitors than the Matte finish. Then finish with a coat or two of the Matte finish if so desired.
I use to work in a commercial wood door shop. Brought some nostalgia seeing the same product made with similar techniques. We had a giant heated press for sandwiching doors. Made all sorts of sandwiches from fancy architectural to basic hollow cores and even fire rated. Cheers
I built double doors for a tiny house out pallets for one of my 1st projects. Ive had to plane and adjust them multiple times but still going 5 years later. Im looking forward to building some again with hard wood and 5 years more experience.
Glad you did this, I was considering making a new door for the house and I probably would have used 8/4 wood and ended up with warping in the future. Didn't consider this method, which does seem to make much more sense for stability.
I love this style of video. It's fun to watch you build a project. Having that context makes learning the techniques more interesting and more obvious on how they work.
it is also to mention the most important info which is the climate you live in and the wood you pick for that climate, a door that is going to be installed in the humidity of Florida is not the same door that is going to be in the cold of the Yukon.
I have no idea why I never thought to build my own front door. I bought my house over 20 years ago, and have always wanted to get a new front door for it, but it's an odd size (32" by 84"). I could never find one that size, so I sort if gave up. Thanks for giving me the inspiration. I can't wait to get started.
I haven't taken on an exterior door yet, but I am making all the interior doors in our house using douglas fir that we cut down when we cleared the land. It's not old growth, but is about 80 years old. It's a joy to build doors.
Great video! I built a similar door for a house in the Midwest years ago, but doubled up on the panels and sandwiched a piece of foam insulation between them to increase the R-value. It gets cold there…
I never had any desire to make a front door. I really need 3 new ones for my house. Was just going to go buy one good one for back and something that will work for other 2 my back door is my main door. Now here I am going maybe I can do that. I spent the day in my shop rewatching this video I think Im try it thanks for inspiration.
PURE AND SIMPLE. IMPORTANT CORE STRUCTURE AND USAGE OF ALL WOOD. PEOPLE USED TO THROW DOORS AWAY. YOU NOW SEE HOW DOORS CAN BE SMARTER THAN MOST PEOPLE? VERY, VERY PRICEY ITEM AND REQUIRES A BRAIN TO REPLICATE IT. GREAT DOOR!
I built the front door to our home that I was the GC and carpenter for building. Because we used 3 walls from the original house the front door opening was oversized, so no matter what happened it would need a custom door. I built this door using an engineered door core, and doing that changed several things. Slip tenons wouldn’t work in that core, so I used I think 48 ea. 1/2” x 5” birch dowels. The door was painted since it was a Victorian home. Doing this had several challenges to overcome, but it definitely made me a better woodworker. Great video.
Good to see your shop active James. Thanks for sharing with us, that was an awesome job sorting woods and making the front door for that house. Really enjoyed the video. Fred.
Hi..I watch your videos since years...but never comment them. BUT it is about time to say thank you for the effort you put into them. They are really informative and you often pick something up that you didn't know before. I really like it that the quality of the content and the craftsmanship is priority and not some quick fix junk click bate. Keep up the great work
The benefits of a sandwich door is less chance of warping and twisting its definitely a longer process than making a door out of 1 piece but it definitely pays off having it nice and flat
A little less than 2 years after I got into woodworking I briefly got a job building custom solid wood doors. These were interior doors so I guess that's why we didn't build cores like this. Very interesting to see this method. Was a great learning experience and helped me learn how to properly mill wood as well as set up my shop
Nice door and very good video as usual. I proudly can say I made my own Home Door, did it a couple of years ago with a lot of technical, knowledge and equipment limitations, is not perfect, but.... it is my door. Thank you Sr. I love your closing line.
@cyrilnorrie8450 Did you convince your wife?I'm in the same boat but I gotta convince my husband 😅 I don't think I've ever seen a video that had given me so much clamp envy as this one did 🤣
Being a contractor, that works on homes for realtors, engineers and inspectors, this really makes me appreciate the work someone did on the front doors to some of the 800k houses I've worked on. Also, I think I need more clamps! 😂
Not a front door, but I built my first solid door for someone’s master bath and just installed it yesterday. It was a fun project and I hope to make some more for myself someday. You’re absolutely right about how satisfying that final glue up is!
My house has cheap hollow core doors all through it. I've always wanted to replace them and the front door with solid hardwood doors that I made. Once I get my shop cleaned out after my insulation job is finished, I should be close to being ready to start a job that large. I will still need more clamps And I agree. Your channel has a good niche lane. But a project video occasionally would be cool.
Amazing. I'm building my first woodshop with the specific intent of eventually replacing my front door. I mean, I plan to build many other things, but it is this one goal that is helping to establish the tools, surfaces, and space necessary.
I am very lucky to have a complete workshop of Delta tools! Two unisaws, a 14” bandsaw, 6”jointer, two DP 220 drill presses with mortising attachment, two 24” throat scroll saws, a 10” radial arm saw, a 6” bench grinder with a drill sharpening attachment , and the list goes on.
I built a solid wood entry door from sapele. I did research on expansion and contraction of the wood for my area of the country but it has held up great after 5+ years. Without a lot of sun exposure ,the Waterlox finish is as good as brand new. I was so afraid of messing up especially during glue up. We moved to a new house so I don't get to walk through it anymore.
Great video James! I concur with the satisfaction of building your own doors. I recently made 3 doors for my house. Took a while but I know I did it. I used African Mahagony with 3 coats of Spar Urathane.
Been wanting to build a door for years. Could you make a video on the different options for making doors...solid wood, hollow core, plywood, veneer, etc?
There are not a lot of door making videos on UA-cam. Thank you for making this one. It’s on my bucket list too! I was planning to build my door using solid ribbon Sapele but make the panels as sandwich panel with some figured redwood skins. Now you have me second guessing myself and wondering if I should glue up and skin the door frames and stiles. I live in the northeast and the door will be over a covered porch that rarely ever gets wet and very little sun. Would love to hear experienced door makers thoughts on that? Thank you.
I used to talk to reps from manufacturers who made wood doors when I worked in a millwork department and none of the ones I worked with made doors with full thickness boards because laminating two boards, or typically sandwiched layers, were more dimensionally stable to resist warping from weather and differences in temp and humidity between inside and out.
Great walkthrough. Just the right amount of detail for me. I think about this project every time I look at my own front door. Someday... I assume the heavy veneer method here is used to fight wood movement, or is it to save having to buy lots of expensive 8/4 timber? Maybe both? Thanks for sharing!
Regarding the use of longer clamps for a short glue up. Realizing pipe clamps are not the most popular clamp, I like the convenience of buying extra pipe in varying lengths and simply switching out the ends.
Hola! 🖐Great videos and awesome looking door. I'm soon to begin converting my garage into a woodworking shop (I pray sooner rather than later) and I had contemplated building a door to replace the pieces of wood that hangs there now. This video has definitely inspired me to do so. Thanks for the video and for sharing this build. Take care and have a good one, Adios! 👊
This is one of my favorite video of yours! I resolve to make a door for my house within a year ( I need to give myself deadlines). You have convinced me that I can do this even though it seems a little daunting. I think your use of silicone as an adhesive is a good idea - I'd guess that it penetrates the wood a lot less than yellow glue and it would absorb the movement of the wood rather than impair it. Thanks and keep up the good work.
Thank you for your videos. They are all well put together and your delivery is honest, informational and helpful. Plus, even though I’m a Tampa native and love my Bolts, anyone who loves Hockey is good in my book!
Having work for a major US manufacturer of wood windows & door I know that your premium door are 1-7/8” thick. For very little more wood I make mine this width. I have made several.
I've always wanted to do this but I had always figured on using quartersawn 8/4 stock. I always thought Padauk would be an ideal species for density and rot resistance.
Great tips on making a door and you're right that it would be so nice for any woodworker to make their own front door!!! Thanks for another great video!
This was awesome. Yes. Hopefully I'll make a door. instead of traditional windows I'll use stain glass from wife's dad. He passed before I could meet him and I know she would love to display his work. I've already made a couple of frames for some of his other work and she would love it if I could work some into our front door.
For the loose tenon's, how deep is deep enough for the mortises? My first project with loose tenon joinery I struggled with the bushing hitting my routers collet preventing me from going as deep as the bit was.... Was super frustrating and kind of scary 🤣 I have no idea how to get a deep enough mortise using my Bosch plunger router. Love your jig by the way. Brilliant.
This is a great explainer/build video, James. Thank you. I'm planning on making two interior office doors soon (-ish), so this gave me some ideas. Might try that floating tenon idea versus laminating boards in a frame (i.e., creating the door 'front' to 'back' in glued, stacked layers).
Nice door. I made my own door for the shed I built. Similar look, but a different way to get there - used 8/4 cedar. No nails, except to hold in the window (I too wanted to be able to repair it).
Love it! I want to do this, but have questions about the outside finish. What type of finish will help the color not fade and protect from water as well?
Hey James, great to see you! I love the 'watch me build this' kind of videos and I think you are really great at it! Thanks for sharing this, can't wait to see more!
Thanks for this video. I have two 2-0 x 6-8 exterior doors that need to be replaced. I was able to buy one of these doors to replace a third about 20 years ago froma local millworks, but trhey no longer carry this size. Metal prefab doors are 1/4 to 1/2 inch too small, so I guess I need to build new ones. Thanks for the information.
Actually done bought the wood n planning on building a new back door, pretty sure last one was gone made. Last owner was a Craftsman n built a lot off parts of the house, great video n don't know how but we're constantly on the same topics 😂 why you my boy blue!
@@StumpyNubsthanks for the reply-especially on an older video. I appreciate that. Correct me if I’m wrong, but I didn’t think you had used the profiling bits for the exterior door. Aside from a couple small edge profiles the same result was reached with the table saw, half lap joinery and separate window stops. I think I’ve got most of it figured out; the perimeter frames are a bit confusing how they mate with the rest.
Sadly in Gainesville, Fl all we have is Lowe's and Home Depot and a Woodcraft in Jacksonville, or Orlando, and you don't know what you're going to be able to get until you get there.
That is one beautiful door. It is on my bucket list for sure but I don't know if I will ever have the confidence and abilities to do it well enough :( .
Yes it's a beautiful job, nicely thought out and expertly crafted. It's on my list of things to do... After I get a bit further down the path to mastery of wood working. Someday...
I grew up in a house that was a hundred years old that had a stunning 4' door! I loved how wide it was...it felt so sturdy and welcoming. I want to build one for our house that we'll start building next year, but am wondering about the process of installation and the size of the hardware, particularly the hinges. Any input?
Just a clarifying question… Did I miss it on the video somewhere or is the sandwich panel/core not covered around the edges/perimeter by the 1/4" thick hardwood ? Thanks in advance for clarification.....and, like the other commentators, I plan to build a pair of these for my new shop. All the best.
Just curious, any structural reason not to use 8/4 stock if you are going for 1-3/4" final thickness? Just built a door a few weeks ago and the extra cost of using 8/4 over something thinner (especially if you are buying from a lumber yard/mill) was negligible in comparison to the extra work of skinning.
I want to build a wood door that has a larger portion covered in windows than yours, maybe the entire door (except for the perimeter). I'm worried that if someone slammed the door hard or if the wood perimeter warps the wrong way, the glass panels could break. You mention using silicone for stability here, but just used sticky tape for the glass. Is a silicone or some other shock-absorbing material needed between glass and wood in more windowy patio type wooden doors?
What a tremendous amount of work to compensate for the lack of old-growth trees. I imagine 200 years ago this would have been much more straight-forward.
Custom door shop owner here.... The "stave core" process that stumpy shows isn't used because of lack of old-growth timber. It's to compensate for the huge difference in humidity between the inside and exterior side of the door unit. A few generations ago, air conditioning wasn't as commonplace as it is today. Solid wood held up fairly well back then because the moisture content of the air was much more equal from inside to outside. Nowadays, building a door that is dimensionally stable is easier with modern adhesives and tools. Besides, most customers expect a door that stays flat and closes smoothly from season to season. I can't count the number of old, but real solid wood doors I've replaced over the years (as nicely made as ever) just to correct a sticking or warping issue.
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Nice door! After about 50 years of woodworking, I finally built my front entry door a couple years ago. I'm in western Canada where your eastern forest hardwoods aren't so plentiful. I got some absolutely stunning old growth vertical grain Doug fir from Vancouver Island -- something like 25 growth rings to the inch. I built the solid wood door featured in Fine Woodworking about 20 years ago. It's been through almost two years of weather now and it has always fit its frame pretty much exactly the same. You're right: it was a bucket list item. I think it's just about the biggest thing I can make in my little basement shop. It wound up costing pretty much the same as what our local architectural millwork specialists quoted me for building and installing a custom door. Definitely my most satisfying project!
So did I you can see it in my profile picture only difference 2 inch thick solid oak
It is fun to build a door. I had to help my building trades teacher build one for his shop that we were building for him as his old one was falling apart. It was fun to build the shop and the house.
The silicone in the panels is brilliant: prevent airflow and allow expansion. Love it.
Never built my own, but I did catch my neighbor about to throw an ancient, solid wood door on a bonfire. "Whoa, whoa, whoa!" Spent days sanding that beast, finally made a homebuilt sandblaster out of my air compressor to get into every nook and cranny. There were a LOT of crannies...stained it, put about 8 coats of poly on there (Alaska weather) had a piece of glass cut at Lowes, and it is friggin' gorgeous. A bonfire. Seriously. And it's so old modern hardware wouldn't fit, found an old deadbolt assembly at an antique dealer.
Recommendation from watching Total Boat videos ...
Start with multiple coats of their High Gloss varnish first. This has a higher content of the UV inhibitors than the Matte finish.
Then finish with a coat or two of the Matte finish if so desired.
I use to work in a commercial wood door shop. Brought some nostalgia seeing the same product made with similar techniques. We had a giant heated press for sandwiching doors. Made all sorts of sandwiches from fancy architectural to basic hollow cores and even fire rated.
Cheers
The silicone for the panels is genius! Definitely using that tip!
I build custom solid wood doors for a living. Nice to see you cover this topic.
I've been thinking about doing this. Is it a good business to get into?
I built double doors for a tiny house out pallets for one of my 1st projects. Ive had to plane and adjust them multiple times but still going 5 years later. Im looking forward to building some again with hard wood and 5 years more experience.
Only the Nubster can find a way to make a daunting project seem straightforward and attainable.
“Solid but stable sandwich” is my new favorite sandwich! Thanks so much for this
"Honey, get back in the shop and make me a sandwich!"
Glad you did this, I was considering making a new door for the house and I probably would have used 8/4 wood and ended up with warping in the future. Didn't consider this method, which does seem to make much more sense for stability.
I love this style of video. It's fun to watch you build a project. Having that context makes learning the techniques more interesting and more obvious on how they work.
it is also to mention the most important info which is the climate you live in and the wood you pick for that climate, a door that is going to be installed in the humidity of Florida is not the same door that is going to be in the cold of the Yukon.
I have no idea why I never thought to build my own front door. I bought my house over 20 years ago, and have always wanted to get a new front door for it, but it's an odd size (32" by 84"). I could never find one that size, so I sort if gave up. Thanks for giving me the inspiration. I can't wait to get started.
I haven't taken on an exterior door yet, but I am making all the interior doors in our house using douglas fir that we cut down when we cleared the land. It's not old growth, but is about 80 years old. It's a joy to build doors.
Nicely done! I'm curious about the vacuum system you used. Where can I get my hands on one?
Great video! I built a similar door for a house in the Midwest years ago, but doubled up on the panels and sandwiched a piece of foam insulation between them to increase the R-value. It gets cold there…
I built a door for my house using Norm’s plans as a guide. You’re right. It is very satisfying having a door I built as my front door.
I never had any desire to make a front door. I really need 3 new ones for my house. Was just going to go buy one good one for back and something that will work for other 2 my back door is my main door. Now here I am going maybe I can do that. I spent the day in my shop rewatching this video I think Im try it thanks for inspiration.
As always, perfectly explained and just the right length. One day I may be able to do this.
Make a UA-cam video or front door?
@@questioner1596 both actually!
PURE AND SIMPLE. IMPORTANT CORE STRUCTURE AND USAGE OF ALL WOOD. PEOPLE USED TO THROW DOORS AWAY. YOU NOW SEE
HOW DOORS CAN BE SMARTER THAN MOST PEOPLE? VERY, VERY PRICEY ITEM AND REQUIRES
A BRAIN TO REPLICATE IT.
GREAT DOOR!
I built the front door to our home that I was the GC and carpenter for building. Because we used 3 walls from the original house the front door opening was oversized, so no matter what happened it would need a custom door. I built this door using an engineered door core, and doing that changed several things. Slip tenons wouldn’t work in that core, so I used I think 48 ea. 1/2” x 5” birch dowels.
The door was painted since it was a Victorian home. Doing this had several challenges to overcome, but it definitely made me a better woodworker. Great video.
Good to see your shop active James. Thanks for sharing with us, that was an awesome job sorting woods and making the front door for that house. Really enjoyed the video. Fred.
As an artilleryman, I appreciate seeing your workers using ear pro.
Hi..I watch your videos since years...but never comment them. BUT it is about time to say thank you for the effort you put into them. They are really informative and you often pick something up that you didn't know before. I really like it that the quality of the content and the craftsmanship is priority and not some quick fix junk click bate.
Keep up the great work
Hi, I'm from Mexico. Thank you very much for your videos, tutorials and tips. I had learned a lot thanks for you.
The benefits of a sandwich door is less chance of warping and twisting its definitely a longer process than making a door out of 1 piece but it definitely pays off having it nice and flat
Love it! Completely different from what I've learned. When I started my education in specialized woodworking, my first assignment was to make a door.
A little less than 2 years after I got into woodworking I briefly got a job building custom solid wood doors. These were interior doors so I guess that's why we didn't build cores like this. Very interesting to see this method. Was a great learning experience and helped me learn how to properly mill wood as well as set up my shop
Nice door and very good video as usual. I proudly can say I made my own Home Door, did it a couple of years ago with a lot of technical, knowledge and equipment limitations, is not perfect, but.... it is my door. Thank you Sr. I love your closing line.
That door is absolutely beautiful. Some great construction tips and thanks for sharing. Now if I can just convince my wife that I need more clamps!😅
@cyrilnorrie8450 Did you convince your wife?I'm in the same boat but I gotta convince my husband 😅 I don't think I've ever seen a video that had given me so much clamp envy as this one did 🤣
Being a contractor, that works on homes for realtors, engineers and inspectors, this really makes me appreciate the work someone did on the front doors to some of the 800k houses I've worked on. Also, I think I need more clamps! 😂
800K gets you a house with custom woodwork? Really? Around here (PNW) 800K is solidly in the prehung door territory
Not a front door, but I built my first solid door for someone’s master bath and just installed it yesterday. It was a fun project and I hope to make some more for myself someday. You’re absolutely right about how satisfying that final glue up is!
Using the silicone for the panel is the best woodworking hack I've ever seen!
My house has cheap hollow core doors all through it. I've always wanted to replace them and the front door with solid hardwood doors that I made.
Once I get my shop cleaned out after my insulation job is finished, I should be close to being ready to start a job that large. I will still need more clamps
And I agree. Your channel has a good niche lane. But a project video occasionally would be cool.
Amazing. I'm building my first woodshop with the specific intent of eventually replacing my front door. I mean, I plan to build many other things, but it is this one goal that is helping to establish the tools, surfaces, and space necessary.
I am very lucky to have a complete workshop of Delta tools! Two unisaws, a 14” bandsaw, 6”jointer, two DP 220 drill presses with mortising attachment, two 24” throat scroll saws, a 10” radial arm saw, a 6” bench grinder with a drill sharpening attachment , and the list goes on.
I built a solid wood entry door from sapele. I did research on expansion and contraction of the wood for my area of the country but it has held up great after 5+ years. Without a lot of sun exposure ,the Waterlox finish is as good as brand new. I was so afraid of messing up especially during glue up. We moved to a new house so I don't get to walk through it anymore.
You couldn't take it with you?
Great video James! I concur with the satisfaction of building your own doors. I recently made 3 doors for my house. Took a while but I know I did it. I used African Mahagony with 3 coats of Spar Urathane.
Been wanting to build a door for years.
Could you make a video on the different options for making doors...solid wood, hollow core, plywood, veneer, etc?
I built a shop last year and it has steel doors. What an upgrade a door like this would be. 👍
There are not a lot of door making videos on UA-cam. Thank you for making this one. It’s on my bucket list too! I was planning to build my door using solid ribbon Sapele but make the panels as sandwich panel with some figured redwood skins. Now you have me second guessing myself and wondering if I should glue up and skin the door frames and stiles. I live in the northeast and the door will be over a covered porch that rarely ever gets wet and very little sun. Would love to hear experienced door makers thoughts on that? Thank you.
I used to talk to reps from manufacturers who made wood doors when I worked in a millwork department and none of the ones I worked with made doors with full thickness boards because laminating two boards, or typically sandwiched layers, were more dimensionally stable to resist warping from weather and differences in temp and humidity between inside and out.
Great walkthrough. Just the right amount of detail for me. I think about this project every time I look at my own front door. Someday... I assume the heavy veneer method here is used to fight wood movement, or is it to save having to buy lots of expensive 8/4 timber? Maybe both? Thanks for sharing!
Regarding the use of longer clamps for a short glue up. Realizing pipe clamps are not the most popular clamp, I like the convenience of buying extra pipe in varying lengths and simply switching out the ends.
Hola! 🖐Great videos and awesome looking door. I'm soon to begin converting my garage into a woodworking shop (I pray sooner rather than later) and I had contemplated building a door to replace the pieces of wood that hangs there now. This video has definitely inspired me to do so. Thanks for the video and for sharing this build. Take care and have a good one, Adios! 👊
This is one of my favorite video of yours! I resolve to make a door for my house within a year ( I need to give myself deadlines). You have convinced me that I can do this even though it seems a little daunting. I think your use of silicone as an adhesive is a good idea - I'd guess that it penetrates the wood a lot less than yellow glue and it would absorb the movement of the wood rather than impair it. Thanks and keep up the good work.
I have often thought about this. We have one of those metal doors and it is anything but pleasing to the eye. Thanks, James. 😊
Tips and tricks are good, but a project video is a very nice change of pace. I'd love to see more of these.
Thank you for your videos. They are all well put together and your delivery is honest, informational and helpful. Plus, even though I’m a Tampa native and love my Bolts, anyone who loves Hockey is good in my book!
A door build is on my bucket list also. I just hope I get around to owning my own home to install it in.
Having work for a major US manufacturer of wood windows & door I know that your premium door are 1-7/8” thick. For very little more wood I make mine this width. I have made several.
Would be pretty cool to see this type of video here and there. Great tips and it's always good to see how other people work
N don't know if I've ever told ya stump but you're the only non hand tool only guy I really watch n enjoy!
I love project videos, you really get to see the foresight and knowledge it takes to get things to go perfectly
I've always wanted to do this but I had always figured on using quartersawn 8/4 stock.
I always thought Padauk would be an ideal species for density and rot resistance.
Great tips on making a door and you're right that it would be so nice for any woodworker to make their own front door!!! Thanks for another great video!
This was awesome. Yes. Hopefully I'll make a door. instead of traditional windows I'll use stain glass from wife's dad. He passed before I could meet him and I know she would love to display his work. I've already made a couple of frames for some of his other work and she would love it if I could work some into our front door.
Beautiful work. So satisfying to watch it come together.
We made a 6 panel door in Advanced Wood Shop in High School as a final graduating class project.
I just learned quite a bit about how doors are made. 👍👍Thank you for sharing. Have a great day and stay safe.🙂🙂
For the loose tenon's, how deep is deep enough for the mortises? My first project with loose tenon joinery I struggled with the bushing hitting my routers collet preventing me from going as deep as the bit was.... Was super frustrating and kind of scary 🤣 I have no idea how to get a deep enough mortise using my Bosch plunger router. Love your jig by the way. Brilliant.
if short on clamps, the glue up at ~ 3:20 could be done with screws, they'll all be hidden inside
This is a great explainer/build video, James. Thank you. I'm planning on making two interior office doors soon (-ish), so this gave me some ideas. Might try that floating tenon idea versus laminating boards in a frame (i.e., creating the door 'front' to 'back' in glued, stacked layers).
Nice door. I made my own door for the shed I built. Similar look, but a different way to get there - used 8/4 cedar. No nails, except to hold in the window (I too wanted to be able to repair it).
Another great video!!! How much did that door end up weighing when finished?
Love it! I want to do this, but have questions about the outside finish. What type of finish will help the color not fade and protect from water as well?
Hey James, great to see you! I love the 'watch me build this' kind of videos and I think you are really great at it! Thanks for sharing this, can't wait to see more!
Thanks for this video. I have two 2-0 x 6-8 exterior doors that need to be replaced. I was able to buy one of these doors to replace a third about 20 years ago froma local millworks, but trhey no longer carry this size. Metal prefab doors are 1/4 to 1/2 inch too small, so I guess I need to build new ones. Thanks for the information.
Actually done bought the wood n planning on building a new back door, pretty sure last one was gone made. Last owner was a Craftsman n built a lot off parts of the house, great video n don't know how but we're constantly on the same topics 😂 why you my boy blue!
What an informative and inspiring video. Well done!
Very nice door. I would really like to have more instruction on the process for the window grids.
this video is for cabinet doors, but it shows the grid process in detail. ua-cam.com/video/Lh_cInAtTEo/v-deo.html
@@StumpyNubsthanks for the reply-especially on an older video. I appreciate that. Correct me if I’m wrong, but I didn’t think you had used the profiling bits for the exterior door. Aside from a couple small edge profiles the same result was reached with the table saw, half lap joinery and separate window stops. I think I’ve got most of it figured out; the perimeter frames are a bit confusing how they mate with the rest.
Thanks! This project got added to my list, plus I need a new back door!
Sadly in Gainesville, Fl all we have is Lowe's and Home Depot and a Woodcraft in Jacksonville, or Orlando, and you don't know what you're going to be able to get until you get there.
Very nice! I have a Craftsman style door on my bucket list and this helps me move toward that goal.
That is one beautiful door. It is on my bucket list for sure but I don't know if I will ever have the confidence and abilities to do it well enough :( .
Yessss finaly a project to see 😍👍🏼❤️ very nice door and nice to see how you made it thx for sharing 👏🇨🇦
Yes it's a beautiful job, nicely thought out and expertly crafted. It's on my list of things to do... After I get a bit further down the path to mastery of wood working. Someday...
Loved this video, you should do more of those!
I grew up in a house that was a hundred years old that had a stunning 4' door! I loved how wide it was...it felt so sturdy and welcoming. I want to build one for our house that we'll start building next year, but am wondering about the process of installation and the size of the hardware, particularly the hinges. Any input?
Beautiful craftsmanship
I loved this video. Really straight forward.
Terrific woodworking & that is one beautiful entrance door! 👍👍
Just a clarifying question… Did I miss it on the video somewhere or is the sandwich panel/core not covered around the edges/perimeter by the 1/4" thick hardwood ? Thanks in advance for clarification.....and, like the other commentators, I plan to build a pair of these for my new shop. All the best.
Really beautiful work, James! The door looks amazing! 😃
Thanks a lot for all the tips!
Stay safe there with your family! 🖖😊
Absolutely gorgeous. Thank you very much for sharing🙌🤘🙌
Is there a risk (besides cost) starting with 8/4 hardwood, then milling and building the door?
Just curious, any structural reason not to use 8/4 stock if you are going for 1-3/4" final thickness? Just built a door a few weeks ago and the extra cost of using 8/4 over something thinner (especially if you are buying from a lumber yard/mill) was negligible in comparison to the extra work of skinning.
In Canada, you absolutely need an insulated exterior door !
looks great.
you should make one for Essential Craftsman
that vacuum bag is really interesting. can it be used for resin casting?
Great video James. Thanks 👍
I’ve always been curious about what your shop is used for outside of UA-cam. Are you custom builders?
Awesome video and tips! God bless!
I want to build a wood door that has a larger portion covered in windows than yours, maybe the entire door (except for the perimeter). I'm worried that if someone slammed the door hard or if the wood perimeter warps the wrong way, the glass panels could break. You mention using silicone for stability here, but just used sticky tape for the glass. Is a silicone or some other shock-absorbing material needed between glass and wood in more windowy patio type wooden doors?
Thanks for thinking about us obsessive-compulsive woodworkers
I have nothing to say really, but I appreciate your content, and wish to help with the yt-algorithms.
What a tremendous amount of work to compensate for the lack of old-growth trees. I imagine 200 years ago this would have been much more straight-forward.
Custom door shop owner here.... The "stave core" process that stumpy shows isn't used because of lack of old-growth timber. It's to compensate for the huge difference in humidity between the inside and exterior side of the door unit. A few generations ago, air conditioning wasn't as commonplace as it is today. Solid wood held up fairly well back then because the moisture content of the air was much more equal from inside to outside. Nowadays, building a door that is dimensionally stable is easier with modern adhesives and tools. Besides, most customers expect a door that stays flat and closes smoothly from season to season. I can't count the number of old, but real solid wood doors I've replaced over the years (as nicely made as ever) just to correct a sticking or warping issue.
Beautiful. What was the total build time for the door?
Excellent work and very nice video