Biggest Gear of Manufacturing The Largest Industrial Gear for Rolling Mill Plant HugeGear Production
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- Опубліковано 11 чер 2023
- #BiggestGear of #Manufacturing #TheLargest #IndustrialGear for #RollingMillPlant Huge Gear Production
This is a very dangerous job. It took at least 45 days to make the well and four men were working to make this video. After a few days, one fell ill Now my UA-cam guy has these requests that this video of mine should go out please
#manufacturing
#production
#Manufacturing
#Process
#HugeSiloTank
#Limited
#Equipments - Авто та транспорт
The scale of work done by these guys wearing sandles and dresses...and the dedication with which they patiently lay these sand casts are off the charts staggering...What an amazing work ethic!!!
Do any of these workers even see these comments?
Dresses? xD These are far from dresses. A lot of them probably think we look feminine in boot cut jeans.
The really sad part is the wages they get for doing such dangerous work, in a dangerous work environment, and in many respects primitive tools. Hell, the walls of the building are made with loose bricks! They may not have a choice, so I applaud their dedication.
🤣🤣🤣🤣
@@redjr16 I hope the workers could go home without having any injury everyday.
Did anybody notice that the 'lathe' was in two separate pieces? Each embedded in a masonry base. Did anybody notice there were two mechanical arms advancing the lateral and longitudinal with a ratchet mechanism producing a perfect 45 degree angle???? I am an old man with many years machining experience and I am very very impressed with what I see. I would bet that their foundry procedures date back to King Solomon's days.
I have tremendous respect for these men. They are true masters of very old skills and methods. The finished product speaks volumes.
With great admiration;
Art from Ohio
After your reminder, I saw it, it was unbelievable, at first I thought it might take a few days to cut such a big thing, what should I do in case of human error, but I admired this semi-automatic ratchet! Respect
I have seen similar style lathes here in the USA.
@@Yew-show-meThere is a good chance that lathe was originally built in the US or Europe and was purchased at an auction and shipped to Pakistan
.. lucky you're not a metallurgist.
@@craig7350 what does that even mean? You probably don't know what a metallurgist even is.
I have been harsh on occasion regarding the processes used in these videos….. but……I must admit that the level of skill required to pull this off using basic tools and techniques is astounding.
I applaud these hard working professionals for their can do spirit and determination.
They make these impossible tasks look easy.
I spent a large part of my life including an apprenticeship in a foundry. Initially floor moulded oven dried green sand, then CO2 and later Amine. Over time the castings got smaller and mechancical roller tracking handling of the smaller moulds became part of the manufacturing process in the "drive" to faster and more efficient methods. Skills disappeared along with the characters as they retired or left the company. This vid has taken me back 60 years - thankyou.
Now, ini Video 2023❤
Every time I watch one of these videos I take joy in knowing there's an OSHA inspector somewhere clutching his pearls.
Им уже ад не страшен, таким трудолюбивым людям дать технологии механизировать труд, кто видел литейное производство знает как должно быть и как работает, эти труженники без спец одежды надлежащей, техника безопасности отсутствует, а они трудятся, честь и хвала им,
Уж да плавить и разливать металл в сланцах и рубахе !? Трудяги одно слово ! Интересно что за сплав там получается ?
@@user-wk9sq9ek7p смесь бульдога с носорогом,,
@@user-wk9sq9ek7pit is cast iron sir. It's perfect for it's intended purpose.
@@user-wk9sq9ek7p ! Сплав получается чудесный: ребята заваливают все обломки, все обрезки, весь хлам на небольшие тележки и вместе с тележками сбрасывают в котёл. Что-то подсыпают из бумажных мешков--видимо, лигирующие добавки. Из этого сплава делают и огромные шестерни, и диски автомобильных колёс, которые, кстати, сотнями разваливаются при эксплуатации и снова идут на переплавку вместе с развалившимися мостами автомобилей!
@@user-wk9sq9ek7pЭто известная технология "из говна и палок"😂😂😂
А наши воры ограбили Советские заводы, даже со станками с ЧПУ, и сдали на металлолом.
Честь и слава этим людьям.
Te piaskowe formy odlewnicze, to dzieła sztuki, a ludzie, którzy je budują, to prawdziwi artyści!
Podziwiam ich pracę i serdecznie pozdrawiam.
Nie artyści, ale klauni w cyrku. Cyrk odszedł, ale klauni pozostali!
Thank you for sharing your day with us. Tom Dutkiewicz USA
Awesome foundry work, followed by awesome machining work. Much appreciated your eorking, recording, and posting on UA-cam. Thank you ! ❤😊
This is an amazing work to use for production! These men have labored so to develop this wheel. Really enjoyed watching the process!
29:42 Great to see all the safety precautions being taken. The protective clothing and masks. The carefully designed platforms for the men to stand on. These guys must be so grateful that their company looks after them so well.
And the perfekt Safety sandals👍
Steel toe nails. 😂
Hahaha, this is pretty common outside of Europe
I'm an American engineer, and have lead engineers teams all over the world. This is is common for most countries. To be honest, I have seen very few accidents, but also, I have known of some horrendous ones. But don't take this wrong Adrian, you are applying your values on them. Those safety comments, ALTHOUGH GOOD, is not how they think. If you handed them safety things, they would laugh at you and not use them. I once rigged in an 80,000 lb press, that had a value of well over $1 million us value to Sri Lanka. I had over 20 men who worked under me, and the only accident..... I stepped on one of the workers feet, while they all wore "flip flops" in my steel toed boots. Everybody kept teasing me, that I hurt my assistant, I thought they were joking, because he would laugh as well. On the 3rd day he disappeared, I asked where he was and management said he was taken to the hospital. I said why? They said, "becuase there was a cut on his foot from where you stepped on his foot, and because we don't wear shoes, it can very quickly become infected, and he could lose his foot, so the decision was made to get him medical treatment." It TRULY is amazing, how they do this, and do not injure their feet, but I've watched it done all over the world, and each time I am no less amazed.
No es negligencia es pobreza, no es para reirse.
Impresionante .... gran obra y buenos obreros ... éxitos Saludos desde Perú
wow it takes a lot of hours to make a mold I really have a lot of admiration and respect for these people who all work together greetings from the Netherlands👍👍👍👍👍👍👍👍👏👏👏👏👏🙏🙏🙏🙏
As a kid, I could never find sand like that at the beach.
admire these guys the hard work they do.
Verdaderamente son unos genios, mi admiración por éstos maestros, que sin hacer alarde de alta tecnología y medición, sacan adelante trabajos increíbles. Mi admiración total fuerte aplauso y bendiciones 🙏👏🌟
Seeing this brings to mind the effort of must've taken to manufacture the huge steam locomotives that we used to have in the early 20th century. Specifically of the drive wheels on the locomotives. These wheels used to be 8 feet in diameter on the largest locomotives.
Am fully geeked out watching the casting process - - and machining is yet to come. Utterly absorbing and inspiring admiration for these master craftsmen. Thank you for this production
It's a very interesting process, and a lot of work, congratulations to the team that developed all this work.
57:56 Мужик раскрепляет колесо. Оригинально закреплял и оригинально раскрепляет. А вообще молодцы хлопцы.
I think these guys are terrific!
I'm a safety guy for a sand foundry, its crazy how different things are in the east. pretty impressive!!
Near east. super dangerous and kindof fun! (Ive spent a lot of time in neighboring India)
عمل شاق وخطير من دون وسائل حماية الله يكون معاكم
احسنت
I love watching these guys work. They act as one unit...not individuals but as one. You don't see much of that here in the west.
HAIL FROM BRAZIL, U GUYS ARE AWESOME, GREAT PEOPLE, GREAT COWNTRY, GOD AND GODNESS BLESS U ALL.
thanks boss
The Caps Lock key is located above the Shift key next to the "A" on the keyboard. The Caps Lock key on your keyboard activates an alternate input mode that allows you to type a second set of characters instead of the original one. This set of keys produces uppercase letters instead of lowercase letters and special characters instead of numbers.
1 đất nước làm được tất cả bởi những gì họ có mà ko nhờ cậy nhiều về công nghệ.
Thật đáng tôn trọng nổ lực các chàng trai đã làm ra.
Ohne Technologie könnte keiner dieser Menschen gefilmt werden 😂
Dear brothers and sisters of Pakistan May Allah give you valuable natural resources that make your country very rich.
Wow! My hats off to em, all the years ive done that work i never thought what it would be like in sandals.... Damn..
This is of the highest interest to me,and good to see others doing this kind of job. It certainly requires know how,and pecision,all the way from the digging out of the type of sand required,to the final product.
Reminds me of my favorite activity in the Foundry some
Sixty years ago.
Thanks for the memory.
I imagined how beautiful it would be to see in the end the workers standing just in front of the whell for a while .
I would have loved to see the finished gear.Great Job so far
Odsws🎉ooxakik ,j wm,ki
Me too. That was what I was anticipating.
@@wmden1expecting
Excelente serviço. Fiquei admirando
WOW!!! This video is on my top ten list of WOWs!...
I should stand up respectfully for those great workers 👌👌
Chào Bạn nhé. Rất vui biết kênh Bạn video rõ đẹp cảnh tuyệt vời, chúc bạn an vui và may mắn. Tôi rất ngưỡng mộ yêu thích đất nước và dân tộc Bạn.Hello. Nice to know your channel, the video is clear and beautiful, the scene is great, I wish you happiness and luck. I really admire and love your country and people.
Just amazing the sheer work that goes into making a pie tin for your mother!
Отличная работа браво 👏 👏 👏 👍👍👍🇰🇬🇰🇬🇰🇬🇰🇬
Уважаю ,дай вам бог здоровья
Индийская металлургия - это просто огонь ! )))))))))))))))
Жаль на видео не попала лаборатория, анализирующая состав сплава )
Its always Pakistani,Indians dont make stuff like this.
Да на фига им лаборатория?! Палец в чан макнул и по гримассе на лице делают анализ, а рядом сидит ещё один и зарисовывает карикатуру лица в качестве сопроводительной документации, чтобы показать заказчику.
As a video goes on you can see the skill level just skyrockets
Di fronte ad un ingegno cosi rimango ha bocca aperta !!! Complimenti e tutto il mio rispetto!!!
России ,вставшей на путь импортозамещения,многому нужно поучится у этих многоуважаемых трудяг!
Поздно, всё просрали.
Talented men. I love these videos.
einfach Klasse was hier geleistet wird👍👍👍💪💪💪
this is amazing. Some of the scenes look like they're out of City of Lost Children or some steampunk fantasy. beautiful filming as well as fascinating look at what it takes to manufacture, Old World-style
Un trabajo excelente ,por obreros artesanales. De Colombia , felicidades.
Son profesionales.
Mind blowing skills and ingenuity! Thanks for sharing !
The technology is hundreds of years old.
Pessoal .que lindo trabalho que vocêse fazem. Coisa de DEUS..
Amazing team work with what you men work with you should all be very proud and earn your pay be safe
This gives the term "labor intensive," a whole new meaning! A very impressive job though, given the conditions.
When I worked in foundry we had a few jobs like this
NAAA IT S MORE LIKE SLAVERY
Parabéms Para Vcs Senhores Trabalhadores!❤❤❤❤❤❤
Paq
APA
You are incredible, the best there is in this world, congratulations.
Voces são incriveis, do melhor que existe neste mundo, parabens.
The sarcasm in some posts is totally inappropriate. These people should be respected for the work they do with the means they have. They know the risks they run and do not get distracted, which unfortunately often happens on assembly lines in more developed countries, so to speak.
😊
....absolutely ...
Studies are now showing. Americans spend so much time of teaching safety. Nobody pays attention to just what it is that can kill you anymore. So injuries and deaths are higher today then 15 years ago. In job related accidents..
@@WizzRacing Yeah, I can totally believe that. I work for a very large company and my dept is responsible for safety, security and compliance. I see people get hurt and in almost every case they simply were not paying attention.
Totally agree. Almost nobody watching has skills to do anything remotely similar
And most people don't understand that a lot of what they have and use was made in conditions and factories just like this.
When you have the most populace country in the world, companies can just throw bodies at a project, if you lose a few oh well! It's the way all of us used to be 80 years ago. It's okay and quite interesting to see where we came from. I am very impressed!!!!
Sir this isn’t india this is Pakistan. Perhaps Gujranwala a big industrial city 45 miles north of Lahore. Here they make everything you want. In modern factories tractors air conditioners and multitude of engineering good machines etc; are made. Casting is a dirty business. Poor countries do have safety laws regulations etc; but not implemented. Thank you
Same difference. @@rashidzaidi5211
Je n'avais pas voulu apporter un tel commentaire, vous l'avez fait c'est fort bien et vous avez raison.
Proud of these hardworking engineers ❤❤❤❤❤❤❤❤❤
Great job,great operators,do brasil
Congratulations
¡Dios los bendiga! Enhorabuena a estas personas que hacen un gran trabajo. Спасибо за фильм очень здорово.
Todo mis respetos a estos hombres…👍🏾💪🏿👏🏾👏🏾👏🏾
QUE TE VAIAS A TRABAJAR CON ELLOS
❤❤❤❤❤❤ GREAT PAKISTANI THEY MADE THIS WITHOUT ANY SPECIAL OR SPECIFIED MOULD, REALY GREAT GOD BLESS THEM, BUT PLEASE TAKE CARE OF SAFETY PARAMETERS ❤❤❤❤
It's all hot, heavy, hard to handle and.... impressive! Well done!
very professional workers, the craftmanship is incredible.
I bet he wins all the sandcastle building contests
que trabalho incrível 🇧🇷
Its very impressive the skill and the absolutely beautiful choreography which these skilled and patience workers do their job.
My congratulations for all them .
They don't know how much I admire asian people.
It would be nice to have legends explaining each step of the moulding, melting , lathing process and the materials used .
It would be very nice for the channel giving credit to the foundry and its location.
This exactly what we did in the West in the 18th, 19th, and early 20th c. We want it back like the Trumpiola plan, this is where we need to be at.
At 1.00, never heard of a wheel barrow or seen one ? At 25.43 they REALY have one 🤭
Respect. This is how the west once did it too. And that's how you develop an economy. These guya are crazily skilled and perform miracles with small means.
India memiliki tenaga kerja yg luar biasa. Krn mereka sdh mempersiapkan generasi yg handal sejak dini. Org2 dewasa sdh mulai mendidik anak2 mulai dr mrk msh remaja , utk menciptakan tenaga pengganti yg mumpuni. Salute. ❤❤❤❤❤❤❤
Pakistan
Thank you
eu gosto ver seu trabalho voces sao muito bom
Respect for their incredible work..... Does anyone know why they blow air into the sand mold?
It’s Co2 to harden the silica that they added to the sand
Thanks
Молодцы! Хорошая работа!
Интересно было бы услышать комментарий специалиста формовщика-литейщика, какой это век 19, 20. 21?
@@user-or1hp3nc2e где ты таких специалистов найдешь одни юристы да менеджеры
I wonder how many of those guys die from Silicosis by the time they are 50 from not wearing masks? My back hurts just watching them squat down and work all day. They all do appear very fit and thin, not surprising! They are certainly meticulous in the work. Impressive.
Better to ask how many dont die.....easier to count im sure
There's a huge difference between fit and malnourished.
Awesome workers...hard workers...but their working conditions leave a lot concerning...but the tractor is BOSS
Always wonderful to see the progress you are making ❤
do you have the rest of the video showing how your crew puts teeth on the gear..it's amazing how you guys do stuff with sand casting. all those lathes & machinery are very expensive. you guys know what you're doing and make it look easy. the guys walking around barefoot doing this kind of heavy manufacturing. just amazing the confidence your guys have. each one knows the part he plays.
Those are good things?
a Martha Stewart good thing @@nathanwahl9224
50 parts pot metal, 5 parts brass, 30 parts mild steel, 10 parts stainless, 5 parts dirt. Guaranteed.
Gotta love the alloy-du-jour composition of this metal...
Reminds me of the gears we made in the foundry back in the 70’s only ours were much bigger and made in two halves. Brick and mud base the coated in zircon slurry using as trickle board.
Technologies from the Middle Ages, but it’s not scary, but safety precautions are exactly from the time when metal smelting began, they work almost barefoot! However, in India there are a lot of people, if one leg is torn off or crushed, then probably 10 of the same barefoot people are standing in line in his place.
Not an indian video. ☠️
You might think this is India or Pakistan, but it's actually Bradford, UK.
If it would be filmed in India or Pakistan, you would see developement workers.
30:00 льют металл в открытых тапочках? Они серьёзно? Чуть брызги попадут и всё ожоги серьёзные, видно как металл брызгает в разные стороны. Ужас просто, люди сумашедшие
В сланцах , и никак иначе. Жарко у них. Они о себе не думают, рады что работа есть.
Писал уже, Что за сталь у них на выходе? Для определенных вещей, определенная сталь..... Тупо от балды накидали хлама, 1%углерода, 5% никеля, 2%хрома?.... ну нафиг, счтитать нужно, пробы брать!
Proud man to work in this fabrick.
what an awesome job they done that wheel is massive real experts in the making
I’m in awe at their work ethics …… no safety gear, masks , gloves, shoes , goggles, work in bare feet or just sandals, no head gear or hard hats! And yet ,, they produce exquisite products ….. crankshafts and gears of the highest quality. Human engineering at its finest .
I'm in awe of the owners greed...🤑 buy them some safety gear🤕
Someone doesn't seem to know what exquisite means... _"Human engineering at its finest."_ You need to get out more.
It's the automation that's so impressive!
Definitely not the highest quality 😂
A pleasure to witness.
Very impressive work ! 👍
These guys are real artists !
Did you make a part 2. I would really like to see the rest of the process. Thanks. Jim Bell (Australia)
O outro lado da roda é semelhante ao primeiro, mas não vimos os tratos nos furos;
Brilliant hard Job, Brilliant wondrous People !
Very cool chalets being used to support the top core .
We all like to poke a bit of fun at the crap these clever men are producing, but there is no doubt that these men are very good at what they do. It's not their fault they dont have access to proper steel to make these huge gears from, and the induction hardeners to harden the teeth after they've been machined. They produce a gear that might not even mesh correctly with it's mating gear, but it looks the part and that counts for a lot. What I find the most unbelievable is how the entire building hasn't just collapsed on top of them all. The wall is no more than a badly stacked pile of bricks.
It doesn't count for anything if the gear doesn't work properly.
They are not making those gears for Entertainment purposes and fun. Ofcourse those work. Pakistan has many factories, sugar mills, cement plants, Hydro-electric power plants, Automobile and Farm machinery manufacturing factories that utilize their gears.
@@redfordrn Yeah, we'll just ignore all the faulty stuff we get from these countries. Maybe this gear meshed properly, maybe it did not but when I look for a quality product I sure don't look for, "Made in Pakistan" I'm not saying they aren't hard working and clever though.
That blue air hose, what is the gas that the technicians use to harden the sand? Just air?? Amazing fabrication process... mesmerizing...
That tractor is a HERO!!!...and is also super fancy.
Flipflops sandals and no gloves. RESPECT 💗
A bit late to the party, but that casting and foundery work is excellent. I have never worn those robes but i believe them to be extremely comfortable to work in. Why the poor comments? Why watch if negativity and criticism is all you can offer?
lessons of teamwork 💪👍
The UK did this in many factories about 100 yrs ago. The major difference, we had a drawing to work to, and material quality control was orders of magnitude better.
It was no different, see en.wikipedia.org/wiki/Great_Unrest
"They are pirates and genocidaires. It is easy to have a high industrial level when it is based on the plunder and enslavement of other nations and people."
¨Son unos piratas y genocidas, es facil tener un nivel industrial alto cuando se base en el saqueo y la esclavitud de otras naciones y personas.^
من هنا أخدت المملكة المتحدة تكنلوجية الحديد
Мы же все понимаем что при таком изготовлении и обработке маховик не станет точно симметричным по массе и отцентрованым... Дляя нужд более менее сойдет... Но на большие обороты расчитывать не придется)
Respect ! Full professionals
Love the safety clothes those people wearing