Did anybody notice that the 'lathe' was in two separate pieces? Each embedded in a masonry base. Did anybody notice there were two mechanical arms advancing the lateral and longitudinal with a ratchet mechanism producing a perfect 45 degree angle???? I am an old man with many years machining experience and I am very very impressed with what I see. I would bet that their foundry procedures date back to King Solomon's days. I have tremendous respect for these men. They are true masters of very old skills and methods. The finished product speaks volumes. With great admiration; Art from Ohio
After your reminder, I saw it, it was unbelievable, at first I thought it might take a few days to cut such a big thing, what should I do in case of human error, but I admired this semi-automatic ratchet! Respect
The scale of work done by these guys wearing sandles and dresses...and the dedication with which they patiently lay these sand casts are off the charts staggering...What an amazing work ethic!!!
The really sad part is the wages they get for doing such dangerous work, in a dangerous work environment, and in many respects primitive tools. Hell, the walls of the building are made with loose bricks! They may not have a choice, so I applaud their dedication.
I have been harsh on occasion regarding the processes used in these videos….. but……I must admit that the level of skill required to pull this off using basic tools and techniques is astounding. I applaud these hard working professionals for their can do spirit and determination. They make these impossible tasks look easy.
The sarcasm in some posts is totally inappropriate. These people should be respected for the work they do with the means they have. They know the risks they run and do not get distracted, which unfortunately often happens on assembly lines in more developed countries, so to speak.
Studies are now showing. Americans spend so much time of teaching safety. Nobody pays attention to just what it is that can kill you anymore. So injuries and deaths are higher today then 15 years ago. In job related accidents..
@@WizzRacing Yeah, I can totally believe that. I work for a very large company and my dept is responsible for safety, security and compliance. I see people get hurt and in almost every case they simply were not paying attention.
Totally agree. Almost nobody watching has skills to do anything remotely similar And most people don't understand that a lot of what they have and use was made in conditions and factories just like this.
29:42 Great to see all the safety precautions being taken. The protective clothing and masks. The carefully designed platforms for the men to stand on. These guys must be so grateful that their company looks after them so well.
I'm an American engineer, and have lead engineers teams all over the world. This is is common for most countries. To be honest, I have seen very few accidents, but also, I have known of some horrendous ones. But don't take this wrong Adrian, you are applying your values on them. Those safety comments, ALTHOUGH GOOD, is not how they think. If you handed them safety things, they would laugh at you and not use them. I once rigged in an 80,000 lb press, that had a value of well over $1 million us value to Sri Lanka. I had over 20 men who worked under me, and the only accident..... I stepped on one of the workers feet, while they all wore "flip flops" in my steel toed boots. Everybody kept teasing me, that I hurt my assistant, I thought they were joking, because he would laugh as well. On the 3rd day he disappeared, I asked where he was and management said he was taken to the hospital. I said why? They said, "becuase there was a cut on his foot from where you stepped on his foot, and because we don't wear shoes, it can very quickly become infected, and he could lose his foot, so the decision was made to get him medical treatment." It TRULY is amazing, how they do this, and do not injure their feet, but I've watched it done all over the world, and each time I am no less amazed.
I spent a large part of my life including an apprenticeship in a foundry. Initially floor moulded oven dried green sand, then CO2 and later Amine. Over time the castings got smaller and mechancical roller tracking handling of the smaller moulds became part of the manufacturing process in the "drive" to faster and more efficient methods. Skills disappeared along with the characters as they retired or left the company. This vid has taken me back 60 years - thankyou.
Seeing this brings to mind the effort of must've taken to manufacture the huge steam locomotives that we used to have in the early 20th century. Specifically of the drive wheels on the locomotives. These wheels used to be 8 feet in diameter on the largest locomotives.
do you have the rest of the video showing how your crew puts teeth on the gear..it's amazing how you guys do stuff with sand casting. all those lathes & machinery are very expensive. you guys know what you're doing and make it look easy. the guys walking around barefoot doing this kind of heavy manufacturing. just amazing the confidence your guys have. each one knows the part he plays.
Am fully geeked out watching the casting process - - and machining is yet to come. Utterly absorbing and inspiring admiration for these master craftsmen. Thank you for this production
wow it takes a lot of hours to make a mold I really have a lot of admiration and respect for these people who all work together greetings from the Netherlands👍👍👍👍👍👍👍👍👏👏👏👏👏🙏🙏🙏🙏
Chào Bạn nhé. Rất vui biết kênh Bạn video rõ đẹp cảnh tuyệt vời, chúc bạn an vui và may mắn. Tôi rất ngưỡng mộ yêu thích đất nước và dân tộc Bạn.Hello. Nice to know your channel, the video is clear and beautiful, the scene is great, I wish you happiness and luck. I really admire and love your country and people.
47:44 porque vocês não instalam outro torno do outro lado da roda? Só por mais uma ferramenta de cabeça pra baixo do outro lado, assim reduz o tempo de usinagem pela metade
This is of the highest interest to me,and good to see others doing this kind of job. It certainly requires know how,and pecision,all the way from the digging out of the type of sand required,to the final product.
Verdaderamente son unos genios, mi admiración por éstos maestros, que sin hacer alarde de alta tecnología y medición, sacan adelante trabajos increíbles. Mi admiración total fuerte aplauso y bendiciones 🙏👏🌟
Great video, thanks for posting it. What is that they use to harden the sand? It seems they are injecting something into the holes they poke in the sand.
Yes, I have been viewing there videos for some time. And all different kind of repairs, and rebuild. And the skill level is off the charts. They need something they make it. Just amazing work.
Its very impressive the skill and the absolutely beautiful choreography which these skilled and patience workers do their job. My congratulations for all them . They don't know how much I admire asian people. It would be nice to have legends explaining each step of the moulding, melting , lathing process and the materials used . It would be very nice for the channel giving credit to the foundry and its location.
The Caps Lock key is located above the Shift key next to the "A" on the keyboard. The Caps Lock key on your keyboard activates an alternate input mode that allows you to type a second set of characters instead of the original one. This set of keys produces uppercase letters instead of lowercase letters and special characters instead of numbers.
Skilled people doing a skilled job , I have to give these guys a round of applause, absolutely brilliant work and a fantastic finished product, bravo 👏👏👏👏👏👏👏👏👏👏👏👏👏👏👏👏😉
estoy de acuerdo con que son cualificados i seguramente gente estupenda.pero la verguenza de verlos en chanclas sin gafas de protecion , vamos sin unos epis minimos eso da veguenza si supiera para quien ese eje los pondri finos.
I was a foundryman, we made cores out of this type of sand to place in molds so that you could leave a viod in the castings but never entire molds and never such large ones. They are blowing CO2 into the sand to harden it, they mix the sand with sodium silicate. I was a much younger man I don't think I could handle the punishment of working like this now, it's really hard work.
Great video and no annoying background music which is one of my pet hates on UA-cam ! I do have some questions : 1. What is the sand made of ? It is soft enough to be pliable and yet hard enough to lift and stand on it. 2.Why do they poke holes in the sand and what do they fill the holes with through the blue hose ? 3.What were they throwing into the molten metal ? It looked like sand ?
Да на фига им лаборатория?! Палец в чан макнул и по гримассе на лице делают анализ, а рядом сидит ещё один и зарисовывает карикатуру лица в качестве сопроводительной документации, чтобы показать заказчику.
We all like to poke a bit of fun at the crap these clever men are producing, but there is no doubt that these men are very good at what they do. It's not their fault they dont have access to proper steel to make these huge gears from, and the induction hardeners to harden the teeth after they've been machined. They produce a gear that might not even mesh correctly with it's mating gear, but it looks the part and that counts for a lot. What I find the most unbelievable is how the entire building hasn't just collapsed on top of them all. The wall is no more than a badly stacked pile of bricks.
They are not making those gears for Entertainment purposes and fun. Ofcourse those work. Pakistan has many factories, sugar mills, cement plants, Hydro-electric power plants, Automobile and Farm machinery manufacturing factories that utilize their gears.
@@redfordrn Yeah, we'll just ignore all the faulty stuff we get from these countries. Maybe this gear meshed properly, maybe it did not but when I look for a quality product I sure don't look for, "Made in Pakistan" I'm not saying they aren't hard working and clever though.
this is amazing. Some of the scenes look like they're out of City of Lost Children or some steampunk fantasy. beautiful filming as well as fascinating look at what it takes to manufacture, Old World-style
Very skilled, but they are replicating what was done in England around 1850 to 60, and the English are the people that taught them these exacting skills.. The difference in the standard of living in Pakistan and England today is the difference in the way things are done. But very well done and admirable! There is certainly a real admiration for the preservation of skills.
Им уже ад не страшен, таким трудолюбивым людям дать технологии механизировать труд, кто видел литейное производство знает как должно быть и как работает, эти труженники без спец одежды надлежащей, техника безопасности отсутствует, а они трудятся, честь и хвала им,
@@Радик-п7у ! Сплав получается чудесный: ребята заваливают все обломки, все обрезки, весь хлам на небольшие тележки и вместе с тележками сбрасывают в котёл. Что-то подсыпают из бумажных мешков--видимо, лигирующие добавки. Из этого сплава делают и огромные шестерни, и диски автомобильных колёс, которые, кстати, сотнями разваливаются при эксплуатации и снова идут на переплавку вместе с развалившимися мостами автомобилей!
I’m in awe at their work ethics …… no safety gear, masks , gloves, shoes , goggles, work in bare feet or just sandals, no head gear or hard hats! And yet ,, they produce exquisite products ….. crankshafts and gears of the highest quality. Human engineering at its finest .
When you have the most populace country in the world, companies can just throw bodies at a project, if you lose a few oh well! It's the way all of us used to be 80 years ago. It's okay and quite interesting to see where we came from. I am very impressed!!!!
Sir this isn’t india this is Pakistan. Perhaps Gujranwala a big industrial city 45 miles north of Lahore. Here they make everything you want. In modern factories tractors air conditioners and multitude of engineering good machines etc; are made. Casting is a dirty business. Poor countries do have safety laws regulations etc; but not implemented. Thank you
These guys are amazing I wonder what their pay is somewhere like England or America these guys would be earning a fortune for those skills proper respect goes out to all of them
I am from Pakistan, unfortunately these highly skilled workers, are one of the poorest people in Pakistan, hardly making $2 to $3 per Day, the average monthly income for factory worker is no more than $100 per month. That is why many immigrate to Rich Arab countries like Saudi Arabia, UAE, Bahrain. They normally don't immigrate to UK or US, due to extremely difficult LEGAL visa and work permit requirement of the Western Countries. The Pakistanis in UK you see are mostly from Family sponsored immigration, where someone who made it to UK during 1960s and 70's has their children and grand children now marrying in Pakistan and sponsoring their families.
Yeah i bet it must be fun when they meet up for a party and talk about this one guy Crushed by cauldron or that other one with 3rd degree burns or this fresh meat two days in and now with one leg only . and all that in just one week of work
I wonder what this process would look like if they had more wood. Would it be less work to construct a 1:1 wood blank and then make sand cast molds off of it? Sometimes all you're holding is brick and ore though.
30:00 льют металл в открытых тапочках? Они серьёзно? Чуть брызги попадут и всё ожоги серьёзные, видно как металл брызгает в разные стороны. Ужас просто, люди сумашедшие
Писал уже, Что за сталь у них на выходе? Для определенных вещей, определенная сталь..... Тупо от балды накидали хлама, 1%углерода, 5% никеля, 2%хрома?.... ну нафиг, счтитать нужно, пробы брать!
An amazing vid for many reasons, but what is the process where they poke the holes in the sand and then insert the hose? What are they doing there, anyone know? Thanks
I don’t know for sure but I think they mix something into the sand that reacts with CO2 causing it to harden. The holes let them inject CO2 to speed up the process. Or something :-)
❤❤❤❤❤❤ GREAT PAKISTANI THEY MADE THIS WITHOUT ANY SPECIAL OR SPECIFIED MOULD, REALY GREAT GOD BLESS THEM, BUT PLEASE TAKE CARE OF SAFETY PARAMETERS ❤❤❤❤
I believe that is why they call it a third world country, India Pakistan somewhere in that general vicinity wouldn’t you agree? And oh my God dangerous is not the word I could think of to describe the working conditions at the beginning of that giant gear
this is small compared to the work ive seen in the US at bethlehem steel. I was witness to the birth of gears about 30 ft in diameter with building designed to release the mold release pressure through the roof. They had pidgeon catchers for the bird that would die when the operation was complete.
I’d love to pack up and go and work at this place , I’d pick up the language over time , but the language of engineering is universal and we would have fun making wonderful things . I drop my hat to these guys and absolutely pleasure to watch and observe pure skill , bravo 👏👏👏👏👏👏👏
30:07 Pouring molten iron in flip flops with no apron, face shields or goggles. Another day in Pakistan! These videos show the ingenuity and Engineering capabilities of the PK people, but man do they take some unnecessary risks.
When the molten metal is being poured into the cast workers are throwing something from small bowls into the mold at different points. What are they throwing into the molten metal that's in the mold?
так а какое качество того метала? какое в нем содержание углерода и прочего. Так можно из говна и палок турбину для АЭС сделать. Второй вопрос как быстро ее распидорасит в разные стороны при наборе оборотов
I wonder how many of those guys die from Silicosis by the time they are 50 from not wearing masks? My back hurts just watching them squat down and work all day. They all do appear very fit and thin, not surprising! They are certainly meticulous in the work. Impressive.
Did anybody notice that the 'lathe' was in two separate pieces? Each embedded in a masonry base. Did anybody notice there were two mechanical arms advancing the lateral and longitudinal with a ratchet mechanism producing a perfect 45 degree angle???? I am an old man with many years machining experience and I am very very impressed with what I see. I would bet that their foundry procedures date back to King Solomon's days.
I have tremendous respect for these men. They are true masters of very old skills and methods. The finished product speaks volumes.
With great admiration;
Art from Ohio
After your reminder, I saw it, it was unbelievable, at first I thought it might take a few days to cut such a big thing, what should I do in case of human error, but I admired this semi-automatic ratchet! Respect
I have seen similar style lathes here in the USA.
@@Yew-show-meThere is a good chance that lathe was originally built in the US or Europe and was purchased at an auction and shipped to Pakistan
.. lucky you're not a metallurgist.
@@craig7350 what does that even mean? You probably don't know what a metallurgist even is.
The scale of work done by these guys wearing sandles and dresses...and the dedication with which they patiently lay these sand casts are off the charts staggering...What an amazing work ethic!!!
Do any of these workers even see these comments?
Dresses? xD These are far from dresses. A lot of them probably think we look feminine in boot cut jeans.
The really sad part is the wages they get for doing such dangerous work, in a dangerous work environment, and in many respects primitive tools. Hell, the walls of the building are made with loose bricks! They may not have a choice, so I applaud their dedication.
🤣🤣🤣🤣
@@redjr16 I hope the workers could go home without having any injury everyday.
I have been harsh on occasion regarding the processes used in these videos….. but……I must admit that the level of skill required to pull this off using basic tools and techniques is astounding.
I applaud these hard working professionals for their can do spirit and determination.
They make these impossible tasks look easy.
How can you be anything but impressed that people in a 10th century foundry had technology of recording video..?
Hard working guys
Respect for their incredible work..... Does anyone know why they blow air into the sand mold?
It’s Co2 to harden the silica that they added to the sand
Thanks
من الجزاىر خلق مسارات داخل القالب لكي لا يتلف من شدة الحرارة أثناء الصب
The sarcasm in some posts is totally inappropriate. These people should be respected for the work they do with the means they have. They know the risks they run and do not get distracted, which unfortunately often happens on assembly lines in more developed countries, so to speak.
😊
Studies are now showing. Americans spend so much time of teaching safety. Nobody pays attention to just what it is that can kill you anymore. So injuries and deaths are higher today then 15 years ago. In job related accidents..
@@WizzRacing Yeah, I can totally believe that. I work for a very large company and my dept is responsible for safety, security and compliance. I see people get hurt and in almost every case they simply were not paying attention.
Totally agree. Almost nobody watching has skills to do anything remotely similar
And most people don't understand that a lot of what they have and use was made in conditions and factories just like this.
Thank you, you said it all. Spot on ❤
29:42 Great to see all the safety precautions being taken. The protective clothing and masks. The carefully designed platforms for the men to stand on. These guys must be so grateful that their company looks after them so well.
And the perfekt Safety sandals👍
Steel toe nails. 😂
Hahaha, this is pretty common outside of Europe
I'm an American engineer, and have lead engineers teams all over the world. This is is common for most countries. To be honest, I have seen very few accidents, but also, I have known of some horrendous ones. But don't take this wrong Adrian, you are applying your values on them. Those safety comments, ALTHOUGH GOOD, is not how they think. If you handed them safety things, they would laugh at you and not use them. I once rigged in an 80,000 lb press, that had a value of well over $1 million us value to Sri Lanka. I had over 20 men who worked under me, and the only accident..... I stepped on one of the workers feet, while they all wore "flip flops" in my steel toed boots. Everybody kept teasing me, that I hurt my assistant, I thought they were joking, because he would laugh as well. On the 3rd day he disappeared, I asked where he was and management said he was taken to the hospital. I said why? They said, "becuase there was a cut on his foot from where you stepped on his foot, and because we don't wear shoes, it can very quickly become infected, and he could lose his foot, so the decision was made to get him medical treatment." It TRULY is amazing, how they do this, and do not injure their feet, but I've watched it done all over the world, and each time I am no less amazed.
No es negligencia es pobreza, no es para reirse.
I spent a large part of my life including an apprenticeship in a foundry. Initially floor moulded oven dried green sand, then CO2 and later Amine. Over time the castings got smaller and mechancical roller tracking handling of the smaller moulds became part of the manufacturing process in the "drive" to faster and more efficient methods. Skills disappeared along with the characters as they retired or left the company. This vid has taken me back 60 years - thankyou.
Did you make a part 2. I would really like to see the rest of the process. Thanks. Jim Bell (Australia)
O outro lado da roda é semelhante ao primeiro, mas não vimos os tratos nos furos;
Seeing this brings to mind the effort of must've taken to manufacture the huge steam locomotives that we used to have in the early 20th century. Specifically of the drive wheels on the locomotives. These wheels used to be 8 feet in diameter on the largest locomotives.
do you have the rest of the video showing how your crew puts teeth on the gear..it's amazing how you guys do stuff with sand casting. all those lathes & machinery are very expensive. you guys know what you're doing and make it look easy. the guys walking around barefoot doing this kind of heavy manufacturing. just amazing the confidence your guys have. each one knows the part he plays.
Those are good things?
a Martha Stewart good thing @@nathanwahl9224
I would have loved to see the finished gear.Great Job so far
Odsws🎉ooxakik ,j wm,ki
Me too. That was what I was anticipating.
@@wmden1expecting
I've done small scale sand molds and bronze. These guys are working at a level that few people can even appreciate.
Te piaskowe formy odlewnicze, to dzieła sztuki, a ludzie, którzy je budują, to prawdziwi artyści!
Podziwiam ich pracę i serdecznie pozdrawiam.
Nie artyści, ale klauni w cyrku. Cyrk odszedł, ale klauni pozostali!
I'm a safety guy for a sand foundry, its crazy how different things are in the east. pretty impressive!!
Near east. super dangerous and kindof fun! (Ive spent a lot of time in neighboring India)
That blue air hose, what is the gas that the technicians use to harden the sand? Just air?? Amazing fabrication process... mesmerizing...
Am fully geeked out watching the casting process - - and machining is yet to come. Utterly absorbing and inspiring admiration for these master craftsmen. Thank you for this production
wow it takes a lot of hours to make a mold I really have a lot of admiration and respect for these people who all work together greetings from the Netherlands👍👍👍👍👍👍👍👍👏👏👏👏👏🙏🙏🙏🙏
This is an amazing work to use for production! These men have labored so to develop this wheel. Really enjoyed watching the process!
Chào Bạn nhé. Rất vui biết kênh Bạn video rõ đẹp cảnh tuyệt vời, chúc bạn an vui và may mắn. Tôi rất ngưỡng mộ yêu thích đất nước và dân tộc Bạn.Hello. Nice to know your channel, the video is clear and beautiful, the scene is great, I wish you happiness and luck. I really admire and love your country and people.
47:44 porque vocês não instalam outro torno do outro lado da roda? Só por mais uma ferramenta de cabeça pra baixo do outro lado, assim reduz o tempo de usinagem pela metade
how do those holes and the pipe they put into the sand keep it formed together like that?
A question. When they make little holes and then put in with a gun they put air or some special gas?
CO2. It hardens the sodium silicate they mix in with the sand.
Awesome foundry work, followed by awesome machining work. Much appreciated your eorking, recording, and posting on UA-cam. Thank you ! ❤😊
This is of the highest interest to me,and good to see others doing this kind of job. It certainly requires know how,and pecision,all the way from the digging out of the type of sand required,to the final product.
Verdaderamente son unos genios, mi admiración por éstos maestros, que sin hacer alarde de alta tecnología y medición, sacan adelante trabajos increíbles. Mi admiración total fuerte aplauso y bendiciones 🙏👏🌟
Great video, thanks for posting it. What is that they use to harden the sand? It seems they are injecting something into the holes they poke in the sand.
I think these guys are terrific!
Very impressive work ! 👍
It's a very interesting process, and a lot of work, congratulations to the team that developed all this work.
Yes, I have been viewing there videos for some time. And all different kind of repairs, and rebuild. And the skill level is off the charts. They need something they make it. Just amazing work.
ну что, талантливые люди, и работают как один механизм, каждый знает что делать, но больше всего мне понравились сандалии😊
einfach Klasse was hier geleistet wird👍👍👍💪💪💪
WOW!!! This video is on my top ten list of WOWs!...
I imagined how beautiful it would be to see in the end the workers standing just in front of the whell for a while .
Its very impressive the skill and the absolutely beautiful choreography which these skilled and patience workers do their job.
My congratulations for all them .
They don't know how much I admire asian people.
It would be nice to have legends explaining each step of the moulding, melting , lathing process and the materials used .
It would be very nice for the channel giving credit to the foundry and its location.
HAIL FROM BRAZIL, U GUYS ARE AWESOME, GREAT PEOPLE, GREAT COWNTRY, GOD AND GODNESS BLESS U ALL.
thanks boss
The Caps Lock key is located above the Shift key next to the "A" on the keyboard. The Caps Lock key on your keyboard activates an alternate input mode that allows you to type a second set of characters instead of the original one. This set of keys produces uppercase letters instead of lowercase letters and special characters instead of numbers.
@@DinoNucci I THINK HIS KEYBOARD WAS MADE IN PAKISTAN
Always wonderful to see the progress you are making ❤
Skilled people doing a skilled job , I have to give these guys a round of applause, absolutely brilliant work and a fantastic finished product, bravo 👏👏👏👏👏👏👏👏👏👏👏👏👏👏👏👏😉
estoy de acuerdo con que son cualificados i seguramente gente estupenda.pero la verguenza de verlos en chanclas sin gafas de protecion , vamos sin unos epis minimos eso da veguenza si supiera para quien ese eje los pondri finos.
I am amazed to see how men and women use their ingenuity to manufacture amazing machines using so few tools but the earth and mind that God gave them.
Can you mention the names of the foundry and workshop? Are these in Lahore or Gujranwala?
I was a foundryman, we made cores out of this type of sand to place in molds so that you could leave a viod in the castings but never entire molds and never such large ones. They are blowing CO2 into the sand to harden it, they mix the sand with sodium silicate. I was a much younger man I don't think I could handle the punishment of working like this now, it's really hard work.
Proud of these hardworking engineers ❤❤❤❤❤❤❤❤❤
Great video and no annoying background music which is one of my pet hates on UA-cam ! I do have some questions :
1. What is the sand made of ? It is soft enough to be pliable and yet hard enough to lift and stand on it.
2.Why do they poke holes in the sand and what do they fill the holes with through the blue hose ?
3.What were they throwing into the molten metal ? It looked like sand ?
Индийская металлургия - это просто огонь ! )))))))))))))))
Жаль на видео не попала лаборатория, анализирующая состав сплава )
Its always Pakistani,Indians dont make stuff like this.
Да на фига им лаборатория?! Палец в чан макнул и по гримассе на лице делают анализ, а рядом сидит ещё один и зарисовывает карикатуру лица в качестве сопроводительной документации, чтобы показать заказчику.
We all like to poke a bit of fun at the crap these clever men are producing, but there is no doubt that these men are very good at what they do. It's not their fault they dont have access to proper steel to make these huge gears from, and the induction hardeners to harden the teeth after they've been machined. They produce a gear that might not even mesh correctly with it's mating gear, but it looks the part and that counts for a lot. What I find the most unbelievable is how the entire building hasn't just collapsed on top of them all. The wall is no more than a badly stacked pile of bricks.
It doesn't count for anything if the gear doesn't work properly.
They are not making those gears for Entertainment purposes and fun. Ofcourse those work. Pakistan has many factories, sugar mills, cement plants, Hydro-electric power plants, Automobile and Farm machinery manufacturing factories that utilize their gears.
@@redfordrn Yeah, we'll just ignore all the faulty stuff we get from these countries. Maybe this gear meshed properly, maybe it did not but when I look for a quality product I sure don't look for, "Made in Pakistan" I'm not saying they aren't hard working and clever though.
@@redfordrn No wonder there's so many accidents.
It's all hot, heavy, hard to handle and.... impressive! Well done!
admire these guys the hard work they do.
Wow Amazing Works Hard working take care
Thank you! You too!
this is amazing. Some of the scenes look like they're out of City of Lost Children or some steampunk fantasy. beautiful filming as well as fascinating look at what it takes to manufacture, Old World-style
Just amazing the sheer work that goes into making a pie tin for your mother!
Dear brothers and sisters of Pakistan May Allah give you valuable natural resources that make your country very rich.
Very skilled, but they are replicating what was done in England around 1850 to 60, and the English are the people that taught them these exacting skills.. The difference in the standard of living in Pakistan and England today is the difference in the way things are done. But very well done and admirable! There is certainly a real admiration for the preservation of skills.
Им уже ад не страшен, таким трудолюбивым людям дать технологии механизировать труд, кто видел литейное производство знает как должно быть и как работает, эти труженники без спец одежды надлежащей, техника безопасности отсутствует, а они трудятся, честь и хвала им,
Уж да плавить и разливать металл в сланцах и рубахе !? Трудяги одно слово ! Интересно что за сплав там получается ?
@@Радик-п7у смесь бульдога с носорогом,,
@@Радик-п7уit is cast iron sir. It's perfect for it's intended purpose.
@@Радик-п7у ! Сплав получается чудесный: ребята заваливают все обломки, все обрезки, весь хлам на небольшие тележки и вместе с тележками сбрасывают в котёл. Что-то подсыпают из бумажных мешков--видимо, лигирующие добавки. Из этого сплава делают и огромные шестерни, и диски автомобильных колёс, которые, кстати, сотнями разваливаются при эксплуатации и снова идут на переплавку вместе с развалившимися мостами автомобилей!
@@Радик-п7уЭто известная технология "из говна и палок"😂😂😂
I bet he wins all the sandcastle building contests
Impresionante .... gran obra y buenos obreros ... éxitos Saludos desde Perú
How long between the pour and the casting being cool enough to demold the casting?.
Mind blowing skills and ingenuity! Thanks for sharing !
The technology is hundreds of years old.
What is the purpose of the holes and what is being put in them? Air?
57:56 Мужик раскрепляет колесо. Оригинально закреплял и оригинально раскрепляет. А вообще молодцы хлопцы.
very professional workers, the craftmanship is incredible.
I’m in awe at their work ethics …… no safety gear, masks , gloves, shoes , goggles, work in bare feet or just sandals, no head gear or hard hats! And yet ,, they produce exquisite products ….. crankshafts and gears of the highest quality. Human engineering at its finest .
I'm in awe of the owners greed...🤑 buy them some safety gear🤕
Someone doesn't seem to know what exquisite means... _"Human engineering at its finest."_ You need to get out more.
It's the automation that's so impressive!
Definitely not the highest quality 😂
Amazing team work with what you men work with you should all be very proud and earn your pay be safe
When you have the most populace country in the world, companies can just throw bodies at a project, if you lose a few oh well! It's the way all of us used to be 80 years ago. It's okay and quite interesting to see where we came from. I am very impressed!!!!
Sir this isn’t india this is Pakistan. Perhaps Gujranwala a big industrial city 45 miles north of Lahore. Here they make everything you want. In modern factories tractors air conditioners and multitude of engineering good machines etc; are made. Casting is a dirty business. Poor countries do have safety laws regulations etc; but not implemented. Thank you
Same difference. @@rashidzaidi5211
Je n'avais pas voulu apporter un tel commentaire, vous l'avez fait c'est fort bien et vous avez raison.
Di fronte ad un ingegno cosi rimango ha bocca aperta !!! Complimenti e tutto il mio rispetto!!!
These guys are amazing I wonder what their pay is somewhere like England or America these guys would be earning a fortune for those skills proper respect goes out to all of them
I am from Pakistan, unfortunately these highly skilled workers, are one of the poorest people in Pakistan, hardly making $2 to $3 per Day, the average monthly income for factory worker is no more than $100 per month. That is why many immigrate to Rich Arab countries like Saudi Arabia, UAE, Bahrain. They normally don't immigrate to UK or US, due to extremely difficult LEGAL visa and work permit requirement of the Western Countries. The Pakistanis in UK you see are mostly from Family sponsored immigration, where someone who made it to UK during 1960s and 70's has their children and grand children now marrying in Pakistan and sponsoring their families.
Unfortunately not what you think, under current economic conditions they are lucky to have a one meal a day for themselves and family 😢 !!!
Reminds me of my favorite activity in the Foundry some
Sixty years ago.
Thanks for the memory.
Talented men. I love these videos.
This is the best classroom for applied engineering.
Every time I watch one of these videos I take joy in knowing there's an OSHA inspector somewhere clutching his pearls.
Yeah i bet it must be fun when they meet up for a party and talk about this one guy Crushed by cauldron or that other one with 3rd degree burns or this fresh meat two days in and now with one leg only . and all that in just one week of work
@@georgeinthejungle6095 You'd need two hands to clutch pearls.
Anyone know what the hose is for that they put onto/into the holes they poke into the sand... What's that about?
I should stand up respectfully for those great workers 👌👌
This was a GREAT video !!!
Great video, its risering system is a bit weird, if I may say, the volume wouldn't be enough to feed the piece. Bless you all
😃The boss saves so much money on safety gear, nobody is wearing gloves or safety boots and helmets.
This gives the term "labor intensive," a whole new meaning! A very impressive job though, given the conditions.
When I worked in foundry we had a few jobs like this
NAAA IT S MORE LIKE SLAVERY
49:48 Бац и колесо уже перезакреплённое. Как?
Молодцы! Хорошая работа!
Интересно было бы услышать комментарий специалиста формовщика-литейщика, какой это век 19, 20. 21?
@@ОлегП-ъ5е где ты таких специалистов найдешь одни юристы да менеджеры
I wonder what this process would look like if they had more wood. Would it be less work to construct a 1:1 wood blank and then make sand cast molds off of it? Sometimes all you're holding is brick and ore though.
30:00 льют металл в открытых тапочках? Они серьёзно? Чуть брызги попадут и всё ожоги серьёзные, видно как металл брызгает в разные стороны. Ужас просто, люди сумашедшие
В сланцах , и никак иначе. Жарко у них. Они о себе не думают, рады что работа есть.
Писал уже, Что за сталь у них на выходе? Для определенных вещей, определенная сталь..... Тупо от балды накидали хлама, 1%углерода, 5% никеля, 2%хрома?.... ну нафиг, счтитать нужно, пробы брать!
Um legítimo TORNEIRO MECÃNICO puramente "RAIZ" ao cubo !!! Parabéns pelo excente serviço 😉
An amazing vid for many reasons, but what is the process where they poke the holes in the sand and then insert the hose? What are they doing there, anyone know? Thanks
I don’t know for sure but I think they mix something into the sand that reacts with CO2 causing it to harden. The holes let them inject CO2 to speed up the process. Or something :-)
@@damiankaren Thanks, and that sounds plausible.
@@415volts Most probably Sodium Silicate or an equivalent, the stuff you see them adding to the mixer from the old paint tin.
@@damiankaren Yup, that is correct.
Great to see this skill by these geniuses. They know what they are doing.☘️👍
Really admire these work men. 👍👌💖
❤❤❤❤❤❤ GREAT PAKISTANI THEY MADE THIS WITHOUT ANY SPECIAL OR SPECIFIED MOULD, REALY GREAT GOD BLESS THEM, BUT PLEASE TAKE CARE OF SAFETY PARAMETERS ❤❤❤❤
great work guys, your amazing, but get rid of the flip flops, what's the toe loss on that site
Is this a cast iron technique? I feel this is a bit dangerous🥲
A bit? Yes, cast.
I believe that is why they call it a third world country, India Pakistan somewhere in that general vicinity wouldn’t you agree?
And oh my God dangerous is not the word I could think of to describe the working conditions at the beginning of that giant gear
this is small compared to the work ive seen in the US at bethlehem steel. I was witness to the birth of gears about 30 ft in diameter with building designed to release the mold release pressure through the roof. They had pidgeon catchers for the bird that would die when the operation was complete.
Not by hand like these guys!
@@miami305garcia4 its about scale not production style.
You are incredible, the best there is in this world, congratulations.
Voces são incriveis, do melhor que existe neste mundo, parabens.
That tractor is a HERO!!!...and is also super fancy.
Wow! My hats off to em, all the years ive done that work i never thought what it would be like in sandals.... Damn..
I’d love to pack up and go and work at this place , I’d pick up the language over time , but the language of engineering is universal and we would have fun making wonderful things .
I drop my hat to these guys and absolutely pleasure to watch and observe pure skill , bravo 👏👏👏👏👏👏👏
30:07 Pouring molten iron in flip flops with no apron, face shields or goggles. Another day in Pakistan! These videos show the ingenuity and Engineering capabilities of the PK people, but man do they take some unnecessary risks.
There's one priceless piece of safety that can't be bought, that's always overlooked in our culture--Be Goddamm ATTENTIVE AND CAREFUL!
ONE small tray of mould sand at a time. After all--we are getting paid by the hour😅!
Which industry use this gear anyone knows??
Why lathe machine trun anti clock wise?
Un trabajo excelente ,por obreros artesanales. De Colombia , felicidades.
Son profesionales.
25:14 - Melting furnace. How much electricity does it consume? And why does it make such a beeping sound?
It uses oil. Injected through an atomizer for maximum heat. This is 1950s tech
@@shanejohanson1638 Why oil? Here electric muffle furnace is in operation.
PizzA
As a kid, I could never find sand like that at the beach.
When the molten metal is being poured into the cast workers are throwing something from small bowls into the mold at different points. What are they throwing into the molten metal that's in the mold?
Thank you for sharing your day with us. Tom Dutkiewicz USA
так а какое качество того метала? какое в нем содержание углерода и прочего. Так можно из говна и палок турбину для АЭС сделать. Второй вопрос как быстро ее распидорасит в разные стороны при наборе оборотов
lessons of teamwork 💪👍
Awesome workers...hard workers...but their working conditions leave a lot concerning...but the tractor is BOSS
I wonder how many of those guys die from Silicosis by the time they are 50 from not wearing masks? My back hurts just watching them squat down and work all day. They all do appear very fit and thin, not surprising! They are certainly meticulous in the work. Impressive.
Better to ask how many dont die.....easier to count im sure
There's a huge difference between fit and malnourished.